BR-26
< ON-VEHICLE REPAIR >
BRAKE BOOSTER
BRAKE BOOSTER
Removal and InstallationINFOID:0000000005147910
CAUTION:
• Be careful not to deform or bend brake piping while removing and installing brake booster.
• Replace clevis pin if it is damaged.
• Be careful not to damage brake booster stud bolt threads. If brake booster is tilted or inclined during
installation, dash panel may damage the threads.
• Attach the check valve in the correct direction.
REMOVAL
1. Remove engine room cover. Refer to EM-24, "Removal and Installation".
2. Remove engine air duct assembly. Refer to EM-25, "
Removal and Installation".
3. Remove cowl top extension. Refer to EXT-18, "
Removal and Installation".
4. Remove master cylinder assembly from brake booster. Refer to BR-25, "
Removal and Installation".
5. Remove vacuum hose from brake booster. Refer to BR-28, "
Removal and Installation".
6. Disconnect active boost and delta stroke s ensor harness connectors from brake booster.
7. Remove instrument lower panel LH. Refer to IP-14, "
Exploded View".
8. Remove brake pedal to clevis attachment snap pin and clevis pin from inside the vehicle.
9. Remove brake booster to brake pedal assembly nuts.
10. Reposition the A/C line out of the way.
11. Remove brake booster and spacer block from dash panel.
INSPECTION AFTER REMOVAL
Output Rod Length Inspection
1. Reservoir tank 2. Master cylinder assembly 3. Gasket
4. Brake pedal 5. Lock nut 6. Spacer block
7. Brake booster 8. Active booster 9. Delta stroke sensor
AWFIA0416GB
Revision: April 20092010 QX56
BRAKE BOOSTERBR-27
< ON-VEHICLE REPAIR >
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1. Using a hand vacuum pump, apply a vacuum of – 66.7 kPa (– 500 mmHg, –19.69 inHg) to brake booster.
2. Check output rod length.
INSTALLATION
1. Loosen lock nut to adjust input r od length so that the length (B)
is set at the specified value.
2. After adjusting length (B), temporarily tighten lock nut and install brake booster and spacer block.
• Install the gaskets and spacer block between brake boosterand dash panel.
3. Connect brake pedal to clevis on the input rod.
4. Install brake booster to brake pedal assembly nuts and tighten to the specified torque.
5. Connect active boost and delta stroke s ensor harness connectors to brake booster.
6. Connect vacuum hose to brake booster.
7. Install master cylinder assembly to brake booster. Refer to BR-25, "
Removal and Installation".
8. Adjust the height and play of brake pedal. Refer to BR-15, "
Inspection and Adjustment".
9. Tighten lock nut of input rod to specification.
10. Install instrument lower panel LH. Refer to IP-14, "
Removal and Installation".
11. Secure A/C line into clips.
12. Install cowl top extension. Refer to EXT-18, "
Removal and Installation".
13. Install engine air duct assembly. Refer to EM-25, "
Removal and Installation".
14. Install engine room cover. Refer to EM-24, "
Removal and Installation".
15. Refill with new brake fluid and bleed air. Refer to BR-17, "
Bleeding Brake System".
Output rod length : Refer to
BR-46, "
Brake
Booster".
SBR208E
Input rod length (B) : Refer to BR-46, "Brake
Booster".
WFIA0382E
Revision: April 20092010 QX56
BR-28
< ON-VEHICLE REPAIR >
VACUUM LINES
VACUUM LINES
Removal and InstallationINFOID:0000000005147911
REMOVAL
1. Remove engine room cover. Refer to EM-24, "Removal and Installation".
2. Disconnect vacuum hose from hose clip.
3. Release clamps and disconnect vacuum hose.
4. Remove check valve from brake booster.
INSTALLATION
Installation is in the reverse order of removal.
CAUTION:
• Insert vacuum hose for at least 24 mm (0.94 in).
• Do not use lubricating oil during assembly.
1. Hose clip 2. Clamp3. Vacuum hose
4. Check valve
LFIA0216E
SBR225B
Revision: April 20092010 QX56
INSPECTION AND ADJUSTMENTBRC-9
< BASIC INSPECTION > [VDC/TCS/ABS]
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>> GO TO 2
2.PERFORM THE NEUTRAL POSITION ADJUST MENT FOR THE STEERING ANGLE SENSOR
1. On the CONSULT-III screen, touch “WORK SUPP ORT” and “ST ANG SEN ADJUSTMENT” in order.
2. Touch “START”. CAUTION:
Do not touch steering wheel whil e adjusting steering angle sensor.
3. After approximately 10 seconds, touch “END”. NOTE:
After approximately 60 seconds, it ends automatically.
4. Turn ignition switch OFF, then turn it ON again. CAUTION:
Be sure to perform above operation.
>> GO TO 3
3.CHECK DATA MONITOR
1. Run vehicle with front wheels in straight-ahead position, then stop.
2. Select “DATA MONITOR”. Then make sure “STR ANGLE SIG” is within 0 ±2.5 °.
Is the steering angle within the specified range?
YES >> GO TO 4
NO >> Perform the neutral position adjustment fo r the steering angle sensor again, GO TO 1
4.ERASE THE SELF-DIAGNOSIS MEMORY
Erase the self-diagnosis memory of the ABS ac tuator and electric unit (control unit) and ECM.
• ABS actuator and electric unit (control unit): Refer to BRC-23, "
CONSULT-III Function (ABS)".
• ECM: Refer to EC-63, "
CONSULT-III Function (ENGINE)".
Are the memories erased?
YES >> Inspection End
NO >> Check the items indica ted by the self-diagnosis.
CALIBRATION OF DECEL G SENSOR
CALIBRATION OF DECEL G SENSOR : DescriptionINFOID:0000000005147944
Refer to the table below to determine if calibration of the decel G sensor is required.
×: Required –: Not required
CALIBRATION OF DECEL G SENSOR : Special Repair RequirementINFOID:0000000005147945
CALIBRATION OF DECEL G SENSOR
CAUTION:
To calibrate the decel G sensor, make sure to use CONSULT-III
Situation Calibration of decel G sensor
Removing/Insta lling ABS actuator and electr ic unit (control unit) —
Replacing ABS actuator and elec tric unit (control unit) ×
Removing/Installing steering angle sensor ×
Replacing steering angle sensor ×
Removing/Installing steering components ×
Replacing steering components ×
Removing/Installing suspension components ×
Replacing suspension components ×
Change tires to new ones —
Tire rotation —
Adjusting wheel alignment ×
Revision: April 20092010 QX56
BRC-10
< BASIC INSPECTION >[VDC/TCS/ABS]
INSPECTION AND ADJUSTMENT
(Calibration cannot be
done without CONSULT-III)
1.ALIGN THE VEHICLE STATUS
Stop vehicle with front wheels in straight-ahead position.
>> GO TO 2
2.PERFORM CALIBRATION OF DECEL G SENSOR
1. On the CONSULT-III screen, touch “WORK SUPPORT” and “DECEL G SEN CALIBRATION” in order.
2. Touch “START”.
3. After approximately 10 seconds, touch “END”. NOTE:
After approximately 60 seconds, it ends automatically.
4. Turn ignition switch OFF, then turn it ON again.
CAUTION:
Be sure to perform above operation.
>> GO TO 3
3.CHECK DATA MONITOR
1. Run vehicle with front wheels in straight-ahead position, then stop.
2. Select “DATA MONITOR”. Then make sure “DECEL G SEN” is within ± 0.08G.
Is the inspection result normal?
YES >> GO TO 4
NO >> Perform calibration of decel G sensor again, GO TO 1
4.ERASE THE SELF-DIAGNOSIS MEMORY
Erase the self-diagnosis memory of the ABS ac tuator and electric unit (control unit) and ECM.
• ABS actuator and electric unit (control unit): Refer to BRC-23, "
CONSULT-III Function (ABS)".
• ECM: Refer to EC-63, "
CONSULT-III Function (ENGINE)".
Are the memories erased?
YES >> Inspection End
NO >> Check the items indicated by the self-diagnosis.
Revision: April 20092010 QX56
DIAGNOSIS SYSTEM [ABS ACTUATOR AND ELECTRIC UNIT (CONTROL
UNIT)]
BRC-27
< FUNCTION DIAGNOSIS > [VDC/TCS/ABS]
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ABS MOTOR
• Touch “On” and “Off” on screen. Make sure motor relay and actuator relay operates as shown in table below.
BOOSTER DRIVE• Touch “Up” and “Down” on the screen. Check that booster drive operates as shown in table below.
CAUTION:
Perform active test subject to the conditions below.
• Do not operate brake pedal during active test.
• Make sure the engine revolution is over 500 rpm.
• Make sure the vehicle is not moving.
FR LH ABS SOLENOID (ACT) FR LH IN SOL — — — Off Off Off
FR LH OUT SOL — — — Off Off Off
CV1 ———OffOnOn
SV1
— — — Off On* Off
RR RH ABS SOLENOID (ACT) RR RH IN SOL — — — Off Off Off
RR RH OUT SOL — — — Off Off Off
CV2 ———OffOnOn
SV2
— — — Off On* Off
RR LH ABS SOLENOID (ACT) RR LH IN SOL — — — Off Off Off
RR LH OUT SOL — — — Off Off Off
CV2 ———OffOnOn
SV2
— — — Off On* Off
Operation
ABS solenoid va
lve ABS solenoid valve (ACT)
Up Keep Down Up ACT UP ACT KEEP
Operation OnOff
MOTOR RELAY OnOff
ACTUATOR RLY OnOn
Operation UpDown
BST OPER SIG OnOff
PRESS SENSOR 50 ± 5 bar 0 bar
PRESS SEN 2 50 ± 5 bar 0 bar
STOP LAMP SW OnOff
STP OFF RLY OffOff
Revision: April 20092010 QX56
C1113, C1145, C1146 YAW RATE/SIDE/DECEL G SENSOR
BRC-39
< COMPONENT DIAGNOSIS > [VDC/TCS/ABS]
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C1113, C1145, C1146 YAW RATE/SIDE/DECEL G SENSOR
DescriptionINFOID:0000000005147985
The yaw rate/side/decel G sensor detects the yaw rate /side/decel G affecting the vehicle, and transmits the
data to the ABS actuator and electric uni t (control unit) as an analog voltage signal.
DTC LogicINFOID:0000000005147986
DTC DETECTION LOGIC
DTC CONFIRMATION PROCEDURE
1.CHECK SELF-DIAGNOSIS RESULTS
Check the self-diagnosis results.
Is above displayed on the self-diagnosis display?
YES >> Proceed to diagnosis procedure. Refer to BRC-39, "Diagnosis Procedure".
NO >> Inspection End
Diagnosis ProcedureINFOID:0000000005147987
Regarding Wiring Diagram information, refer to BRC-92, "Wiring Diagram - BRAKE CONTROL SYSTEM -".
CAUTION:
• Sudden turns (such as spin turns, acceleration turns), drifting, etc. when VDC function is OFF may
cause the yaw rate/side/decel G sensor system to indi cate a malfunction. This is not a malfunction if
normal operation can be resumed after restarting the engine.
• If vehicle is on turn table at entrance to parking garage, or on other moving surface, VDC OFF indica- tor lamp may illuminate and CONSULT-III self-dia gnosis may indicate yaw rate sensor system mal-
function. However, in this case there is no malfunc tion in yaw rate sensor system. Take vehicle off of
turn table or other moving surface, and st art engine. Results will return to normal.
1.CONNECTOR INSPECTION
1. Disconnect the ABS actuator and electric unit (control unit) connector and yaw rate/side/decel G sensor connector.
2. Check the terminals for deformation, disconnection, looseness or damage.
Is the inspection result normal?
YES >> GO TO 2
NO >> Repair or replace as necessary.
2.YAW RATE/SIDE/DECEL G SENSOR HARNESS INSPECTION
DTC Display item Malfunction detected condition Possible cause
C1113 G-SENSOR Longitudinal G-sensor is malfunctioning, or signal line of
longitudinal G-sensor is open or shorted.
• Harness or connector
• ABS actuator and electric unit
(control unit)
• Yaw rate/side/decel G sensor
C1145 YAW RATE SENSOR
Yaw rate sensor is malfunctioning, or the yaw rate sensor
signal line is open or shorted.
C1146 SIDE G-SEN CIRCUIT Side G sensor is malfunctioning, or circuit of side G sen-
sor is open or shorted.
Self-diagnosis results
G-SENSOR
YAW RATE SENSOR
SIDE G-SEN CIRCUIT
Revision: April 20092010 QX56
C1130, C1131, C1132, C1133, C1136 ENGINE SIGNAL
BRC-53
< COMPONENT DIAGNOSIS > [VDC/TCS/ABS]
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C1130, C1131, C1132, C1133, C1136 ENGINE SIGNAL
DescriptionINFOID:0000000005148009
ABS actuator and electric unit (control unit) and ECM exchange the engine signal with CAN communication
line.
DTC LogicINFOID:0000000005148010
DTC DETECTION LOGIC
DTC CONFIRMATION PROCEDURE
1.CHECK SELF-DIAGNOSIS RESULTS
Check the self-diagnosis results.
Is above displayed on the self-diagnosis display?
YES >> Proceed to diagnosis procedure. Refer to BRC-53, "Diagnosis Procedure".
NO >> Inspection End
Diagnosis ProcedureINFOID:0000000005148011
1.CHECK ENGINE SYSTEM
1. Perform ECM self-diagnosis. Repair or replace it ems indicated, then perform ECM self-diagnosis again.
Refer to EC-63, "
CONSULT-III Function (ENGINE)".
2. Perform ABS actuator and electric unit (control unit) self-diagnosis. Refer to BRC-23, "
CONSULT-III Func-
tion (ABS)".
Is any item indicated on the self-diagnosis display?
YES >> Repair or replace the affected part.
NO >> Inspection End
Special Repair RequirementINFOID:0000000005194916
1.ADJUSTMENT OF STEERING AN GLE SENSOR NEUTRAL POSITION
Always perform neutral position adjustment for the st eering angle sensor when replacing the ABS actuator
and electric unit (control unit). Refer to BRC-8, "
ADJUSTMENT OF STEERING ANGLE SENSOR NEUTRAL
POSITION : Description".
>> GO TO 2
2.CALIBRATION OF DECEL G SENSOR
DTC Display item Malfunction detected condition Possible cause
C1130 ENGINE SIGNAL 1
Based on the signal from ECM, ABS actuator and electric
unit (control unit) judges that engine fuel cut system is
malfunctioning. • Harness or connector
• ABS actuator and electric unit
(control unit)
•ECM
• CAN communication line
C1131 ENGINE SIGNAL 2
C1132 ENGINE SIGNAL 3
C1133 ENGINE SIGNAL 4
C1136 ENGINE SIGNAL 6
Self-diagnosis results
ENGINE SIGNAL 1
ENGINE SIGNAL 2
ENGINE SIGNAL 3
ENGINE SIGNAL 4
ENGINE SIGNAL 6
Revision: April 20092010 QX56