MA-18
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ENGINE MAINTENANCE
5. Remove the reservoir tank to drain the engine coolant, then clean the reservoir tank before installing it.
6. Check the drained coolant for contaminants such as rust, corrosion or discoloration.
If the coolant is contaminated, flush the engine cooling system. Refer to MA-17, "
ENGINE COOLANT :
Changing Engine Coolant".
REFILLING ENGINE COOLANT
1. Close the radiator drain plug. Install the reservoir tank, cylinder block drain plug, and the oil cooler hose, if
removed for a total system drain or for engine removal or repair.
• The radiator must be completely empty of coolant and water.
• Apply sealant to the threads of the cylinder bl ock drain plug. Use Genuine High Performance Thread
Sealant or equivalent. Refer to GI-15, "
Recommended Chemical Products and Sealants".
2. Set the vehicle heater controls to the full HOT and heat er ON position. Turn the vehicle ignition ON with
the engine OFF as necessary to activate the heater mode.
3. Remove the vented reservoir cap and replace it with a non-vented reservoir cap before filling the cooling
system.
4. Install the Tool by installing the radiator cap adapter onto the radiator neck opening. Then attach the gauge body assembly
with the refill tube and the venturi assembly to the radiator cap
adapter.
5. Insert the refill hose into the coolant mixture container that is placed at floor level. Make sure the ball valve is in the closed
position.
• Use Genuine NISSAN Long Life Anti-freeze coolant or equiva-lent, mixed 50/50 with distilled water or demineralized water.
Refer to MA-13, "
Fluids and Lubricants".
6. Install an air hose to the venturi assembly, the air pressure must be within specification.
CAUTION:
The compressed air supply must be equipped with an air
dryer.
7. The vacuum gauge will begin to rise and there will be an audible hissing noise. During this process open the ball valve on the refill hose slightly. Coolant will be vi sible rising in the refill hose. Once the refill hose is
full of coolant, close the ball valve. This will purge any air trapped in the refill hose.
8. Continue to draw the vacuum until the gauge reaches 28 inches of vacuum. The gauge may not reach 28 inches in high altitude
locations, use the vacuum specifications based on the altitude
above sea level.Radiator drain plug
: Refer to MA-17
.
RH cylinder block drain plug : Refer to EM-83
.
Tool number : KV991J0070 (J-45695)
Cooling system capacity
(with reservoir) : Refer to
MA-13, "
Fluids
and Lubricants".
Compressed air
supply pressure : 5.7 - 8.5 kPa (5.6 - 8.4 kg/cm
2, 80
- 120 psi)
LLIA0058E
Altitude above sea level Vacuum gauge reading
0 - 100 m (328 ft) : 28 inches of vacuum
300 m (984 ft) : 27 inches of vacuum
LLIA0057E
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9. When the vacuum gauge has reached the specified
amount, disconnect the air hose and wait 20 seconds
to see if the system loses any vacuum. If the vacuum level drops, perform any necessary repairs to the
system and repeat steps 6 - 8 to br ing the vacuum to the specified amount. Recheck for any leaks.
10. Place the coolant container (with the refill hose inserted) at the same level as the top of the radiator. Then
open the ball valve on the refill hose so the coolant will be drawn up to fill the cooling system. The cooling
system is full when the vacuum gauge reads zero.
CAUTION:
Do not allow the coolant container to get too low when filling, to avoid air from being drawn into
the cooling system.
11. Remove the Tool from the radiator neck opening and install the radiator cap.
12. Remove the non-vented reservoir cap.
13. Fill the cooling system reservoir tank to the specified level. Run the engine to warm up the cooling system and top up the system as necessary befor e installing the vented reservoir cap.
FLUSHING COOLING SYSTEM
1. Drain the water from the engine cooling system. Refer to MA-17, "ENGINE COOLANT : Changing Engine
Coolant".
2. Fill the radiator and the reservoir tank (to the “MAX” line), with water. Reinstall the radiator cap and leave
the vented reservoir cap off.
3. Run the engine until it reaches normal operating temperature.
4. Press the engine accelerator two or three times under no-load.
5. Stop the engine and wait until it cools down.
6. Drain the water from the engine cooling system. Refer to MA-17, "
ENGINE COOLANT : Changing Engine
Coolant".
7. Repeat steps 2 through 6 until clear water begins to drain from the radiator.
FUEL LINES
FUEL LINES : Checking Fuel LineINFOID:0000000005403135
Inspect fuel lines, fuel filler cap and fuel tank for improper attach-
ment, leaks, cracks, damage, loos e connections, chafing or deterio-
ration.
If necessary, repair or replace damaged parts.
FUEL FILTER
FUEL FILTER : Changing Fuel FilterINFOID:0000000005259654
The fuel filter is part of the fuel level sensor unit, fuel filter and fuel pump assembly and cannot be replaced
separately. Refer to FL-7, "
Removal and Installation".
WARNING:
Before replacing the fuel filter, release the fuel pressure from the fuel system. Refer to EC-489, "
Fuel
Pressure Check".
AIR CLEANER FILTER
500 m (1,641 ft): 26 inches of vacuum
1,000 m (3,281 ft) : 24 - 25 inches of vacuum
SMA803A
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MA-20
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ENGINE MAINTENANCE
AIR CLEANER FILTER : Exploded View
INFOID:0000000005403138
AIR CLEANER FILTER : Removal and Installation (Viscous paper type)INFOID:0000000005403139
REMOVAL
NOTE:
• The viscous paper type filter does not need cleaning between replacement intervals.
• Replace the air filter as necessary for periodic maintenance. Refer to MA-9, "
Introduction of Periodic Mainte-
nance".
1. Remove the air cleaner case (upper).
2. Remove the air cleaner filter from the air cleaner case (lower).
INSTALLATION
1. Install the new air cleaner filter in the air cleaner case (lower).
2. Install the air cleaner case (upper).
ENGINE OIL
ENGINE OIL : InspectionINFOID:0000000005403140
OIL LEVEL
• Before starting the engine make sure the vehicle is parked on a flat and level surface, then check the oil level. If the engine is already
running, turn it off and allow 10 minutes before checking.
• Check that the oil level is within the low (L) to high (H) range as indicated on the dipstick.
• If the engine oil level is out of range, add oil as necessary. Refer to
MA-13, "
Fluids and Lubricants".
OIL APPEARANCE
• Check the engine oil for a white milky appearance or excessive contamination.
1. Air cleaner case (lower) 2. Air cleaner filter 3. Air cleaner case (upper)
4. Air duct and resonator assembly Front
ALBIA0413GB
SMA954C
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• If the engine oil is milky, it is highly probable that it is contaminated with engine coolant. Repair the broken
parts.
OIL LEAKAGE
Check for oil leakage around the following areas:
•Oil pan
• Oil pan drain plug
• Oil pressure switch
• Oil filter
• Oil cooler
• Intake valve timing control cover
• Intake valve timing control solenoid valve
• Front cover
• Mating surface between cylinder block and cylinder head
• Mating surface between cylinder head and rocker cover
• Crankshaft oil seal (front and rear)
OIL PRESSURE CHECK
WARNING:
• Be careful not to burn yoursel f, as engine oil may be hot.
• Put the selector lever in the Park “P” position.
1. Check the engine oil level. Refer to MA-20, "
ENGINE OIL : Inspection".
2. Remove engine front undercover using power tool.
3. Disconnect the oil pressure switch harness connector.
4. Remove the oil pressure switch (A).
5. Install Tools.
6. Start the engine and warm it up to normal operating temperature.
7. Check the engine oil pressure with engine running under no-load.
Engine oil pressure [Engine oil temperature at 80 °C (175 °F)]
Unit: kPa (kg/cm2, psi)
CAUTION:
If the difference is extreme, check the oil passages and oil pump for leaks and blockages.
WBIA0791E
Tool number : ST25051001 (J-25695-1)
: ST25052000 (J-25695-2)
WBIA0571E
Engine Speed Approximate Discharge Oil Pressure
Idle speed More than 98 (1.0, 14)
2,000 rpm More than 294 (3.0, 43)
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MA-22
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ENGINE MAINTENANCE
8. After the inspections, install oil pressure switch as follows:
a. Remove old liquid gasket adhering to oil pressure switch and engine.
b. Apply liquid gasket and tighten oil pressure switch to the specification.Use Genuine RTV Silicone Seal ant or equivalent. Refer to GI-15, "
Recommended Chemical Prod-
ucts and Sealants".
c. After warming up engine, make sure there is no leakage of engine oil with engine running.
ENGINE OIL : Changing Engine OilINFOID:0000000005403141
WARNING:
• Be careful not to burn yoursel f, as the engine oil is hot.
• Prolonged and repeated contact with used engine oil may
cause skin cancer. Try to avoid di rect skin contact with used
engine oil. If skin contact is made, wash thoroughly with soap
or hand cleaner as soon as possible.
1. Remove engine front undercover using power tool.
2. Warm up engine, and check for oil leakage from engine compo- nents. Refer to MA-20, "
ENGINE OIL : Inspection".
3. Stop engine and wait for 10 minutes.
4. Loosen oil filler cap, then remove drain plug.
5. Drain engine oil.
6. Install drain plug with new washer. CAUTION:
• Be sure to clean drain plug and install with new washer.
7. Refill with new engine oil. Refer to MA-13, "
Fluids and Lubricants".
Engine oil capacity (Approximate):
Unit: (US qt, Imp qt)
CAUTION:
• The refill capacity depends on the engine oil temperature and drain time. Use these specifica-
tions for reference only.
• Always use the oil level gauge to determine when the proper amount of engine oil is in the engine.
8. Warm up engine and check area around drain plug and oil filter for oil leakage.
9. Stop engine and wait for 10 minutes.
10. Check engine oil level. Refer to MA-20, "
ENGINE OIL : Inspection".
OIL FILTER
OIL FILTER : Removal and InstallationINFOID:0000000005403142
REMOVAL
Oil pressure switch torque : 14.8 N·m (1.5 kg-m, 11 ft-lb)
Oil pan drain plug : 34.3 N·m (3.5 kg-m, 25 ft-lb)
KBIA2498E
Drain and refill With oil filter change
6.5 (6 7/8, 5-3/4)
Without oil filter change 6.2 (6-1/2, 5-1/2)
Dry engine (engine overhaul) 7.6 (8, 6-3/4)
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1. Drain the engine oil. Refer to
MA-22, "ENGINE OIL : Changing
Engine Oil".
2. Remove the oil filter using Tool.
WARNING:
• Be careful not to get burned when the engine and engine
oil are hot.
CAUTION:
• The oil filter is provided with a relief valve.
• Use Genuine NISSAN oil filter or equivalent.
• When removing, prepare a shop cloth to ab sorb any engine oil leakage or spillage.
• Do not allow engine oil to adhere to the drive belts.
• Completely wipe off any engine oil that adheres to the engine and the vehicle.
INSTALLATION
1. Remove foreign materials adhering to the oil filter installation surface.
2. Apply engine oil to the oil seal circumference of the new oil filter.
3. Screw the oil filter manually until it touches the installation sur-
face, then tighten it by 2/3 turn. Or tighten to specification.
4. Refill the engine with new engine oil. Refer to MA-22, "
ENGINE
OIL : Changing Engine Oil".
5. Inspect the engine for oil leakage. Follow the "INSPECTION AFTER INSTALLATION" procedure.
INSPECTION AFTER INSTALLATION
1. Check the engine oil level. Refer to MA-20, "ENGINE OIL : Inspection".
2. Start the engine and check for engine oil leakage.
3. Stop the engine and wait for 10 minutes.
4. Check the engine oil level and add engine oil as required.
SPARK PLUG
Tool number : KV10115801 (J-38956)
WBIA0388E
SMA010
Oil filter : 17.7 N·m (1.8 kg-m, 13 ft-lb)
SMA229B
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ENGINE MAINTENANCE
SPARK PLUG : Exploded View
INFOID:0000000005403143
SPARK PLUG : Removal and InstallationINFOID:0000000005403144
REMOVAL
1. Disconnect the harness connector from the ignition coil.
2. Remove ignition coil. CAUTION:
Do not shock ig nition coil.
3. Remove spark plug using suitable tool.
INSPECTION AFTER REMOVAL
• Do not use a wire brush for cleaning.
• If plug tip is covered with carbon, spark plug cleaner may be used.
1. Ignition coil 2. Spark plug
WBIA0796E
SEM294A
Cleaner air pressure:
Less than 588 kPa (5.9 bar, 6 kg/cm
2, 85 psi)
Cleaning time: Less than 20 seconds
SMA773C
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• Checking and adjusting plug gap is not required between change
intervals.
INSTALLATION
Installation is in the reverse order of removal.
Spark Plug Types
CAUTION:
Do not drop or shock spark plug.
EVAP VAPOR LINES
EVAP VAPOR LINES : Checking EVAP Vapor LineINFOID:0000000005259660
1. Visually inspect the EVAP vapor lines for improper attachment, cracks, damage, loose connections, chaf-
ing, or deterioration.
2. Inspect the vacuum relief valve of the fuel tank filler cap for clogging and sticking. Refer to EC-491, "
How
to Detect Fuel Vapor Leakage" .
SMA806CA
Make NGK
Model Standard model
Standard type DILFR5A-11
Gap (Nominal) 1.1 mm (0.043 in)
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