BRC-76
< COMPONENT DIAGNOSIS >[VDC/TCS/ABS]
C1179 ABS DELTA S SEN NG
2. Measure the continuity between ABS actuator and
electric unit (control unit) connector E125 (A) and body
ground.
Is the inspection result normal?
YES >> GO TO 3
NO >> Repair or replace harness or connector.
3.DELTA STROKE SENSOR INSPECTION
1. Connect the delta stroke sensor and ABS actuat or and electric unit (control unit) connectors.
2. Perform the delta stroke sensor component inspection. Refer to BRC-76, "
Component Inspection".
Is the inspection result normal?
YES >> Replace the ABS actuator and electric unit (control unit). Refer to BRC-116, "Removal and Instal-
lation".
NO >> Replace the delta stroke sensor.
Component InspectionINFOID:0000000005148055
1.CHECK DATA MONITOR
Use “DATA MONITOR” to check if the status of “DELTA S SEN” is normal.
Is the inspection result normal?
YES >> Inspection End
NO >> Go to diagnosis procedure. Refer to BRC-75, "
Diagnosis Procedure".
Special Repair RequirementINFOID:0000000005194922
1.ADJUSTMENT OF STEERING ANGLE SENSOR NEUTRAL POSITION
Always perform neutral position adjustment for the st eering angle sensor when replacing the ABS actuator
and electric unit (control unit). Refer to BRC-8, "
ADJUSTMENT OF STEERING ANGLE SENSOR NEUTRAL
POSITION : Description".
>> GO TO 2
2.CALIBRATION OF DECEL G SENSOR
Always perform calibration of decel G sensor when replac ing the ABS actuator and electric unit (control unit).
Refer to BRC-9, "
CALIBRATION OF DECEL G SENSOR : Description".
>> END
ABS actuator and electric unit (control unit) —Contin u it y
Connector Terminal
E125 (A) 26
Ground No
39
40
Condition DELTA S SEN
(DATA MONITOR)
When brake pedal is applied. 1.05–1.80 mm
When brake pedal is released. 0.00 mm (+0.6/-0.4)
Revision: April 20092010 QX56
C1185 ICC UNITBRC-77
< COMPONENT DIAGNOSIS > [VDC/TCS/ABS]
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C1185 ICC UNIT
DescriptionINFOID:0000000005148057
When the force applied to brake pedal exceeds a certain level, the brake assist is activated and generates a
greater braking force than that of a convent ional brake booster, even with light pedal force.
When the ICC preview function identifies the need to apply the sudden brake by sensing the vehicle ahead in
the same lane and the distance and relative speed from it, it applies the brake pre-pressure before driver
depresses the brake pedal and improves brak e response by reducing its free play.
DTC LogicINFOID:0000000005148058
DTC DETECTION LOGIC
DTC CONFIRMATION PROCEDURE
1.CHECK SELF-DIAGNOSIS RESULTS
Check the self-diagnosis results.
Is above displayed on the self-diagnosis display?
YES >> Proceed to diagnosis procedure. Refer to BRC-77, "Diagnosis Procedure".
NO >> Inspection End
Diagnosis ProcedureINFOID:0000000005148059
Regarding Wiring Diagram information, refer to BRC-92, "Wiring Diagram - BRAKE CONTROL SYSTEM -".
1.SELF-DIAGNOSIS RESULT CHECK
Perform self-diagnosis of ICC unit.
Are self-diagnosis result items displayed?
YES >> After checking and repairing the applicabl e item, perform ICC unit self-diagnosis again.
NO >> GO TO 2
2.CONNECTOR INSPECTION
Disconnect the ABS actuator and electric unit (contro l unit) connector and the ICC unit connector and check
the terminals for deformation, disconnection, looseness or damage.
Is the inspection result normal?
YES >> GO TO 3
NO >> Repair or replace as necessary.
3.ICC UNIT CIRCUIT INSPECTION
DTC Display item Malfunction detected condition Possible cause
C1185 ABS ACC CU INTERNAL NG ICC cont rol unit internal malfunction.• Harness or connector
•ICC unit
• ABS actuator and electric unit
(control unit)
Self-diagnosis results
ABS ACC CU INTERNAL NG
Revision: April 20092010 QX56
BRC-80
< COMPONENT DIAGNOSIS >[VDC/TCS/ABS]
VDC OFF SWITCH
VDC OFF SWITCH
DescriptionINFOID:0000000005148065
VDC OFF switch can deactivate (turn OFF) the VDC/TCS function by pressi
ng the VDC OFF switch.
Component Function CheckINFOID:0000000005148066
1.CHECK VDC OFF SWITCH OPERATION
Turn ON/OFF the VDC OFF switch and check that the VDC OFF indicator lamp in the combination meter turns
ON/OFF correctly.
Is the inspection result normal?
YES >> Inspection End
NO >> Go to diagnosis procedure. Refer to BRC-80, "
Diagnosis Procedure".
Diagnosis ProcedureINFOID:0000000005148067
Regarding Wiring Diagram information, refer to BRC-92, "Wiring Diagram - BRAKE CONTROL SYSTEM -".
1.CHECK VDC OFF SWITCH
Perform the VDC OFF switch co mponent inspection. Refer to BRC-81, "
Component Inspection".
Is the inspection result normal?
YES >> GO TO 2
NO >> Replace VDC OFF switch.
2.CHECK VDC OFF SWITCH HARNESS
1. Disconnect ABS actuator and elec tric unit (control unit) connec-
tor.
2. Check continuity between ABS ac tuator and electric unit (control
unit) connector E125 (A) terminal 38 and VDC OFF switch con-
nector M253 (B) terminal 1.
3. Check continuity between ABS ac tuator and electric unit (control
unit) connector E125 (A) terminal 38 and ground.
Is the inspection result normal?
YES >> GO TO 3
NO >> Repair or replace harness.
3.CHECK VDC OFF SWITCH GROUND
Condition VDC OFF indicator lamp illumination status
VDC OFF switch: ON ON
VDC OFF switch: OFF OFF
ABS actuator and electric unit
(control unit) VDC OFF switch
Continuity
Connector Terminal Connector Terminal
E125 (A) 38 M253 (B) 1Yes
ABS actuator and electric unit (control unit) —Continuity
Connector Terminal
E125 (A) 38Ground No
AWFIA0430ZZ
Revision: April 20092010 QX56
BRAKE WARNING LAMPBRC-83
< COMPONENT DIAGNOSIS > [VDC/TCS/ABS]
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BRAKE WARNING LAMP
DescriptionINFOID:0000000005148072
× : ON –: OFF
NOTE:
• 1: Brake warning lamp will turn on in case of parking brake op eration (when switch is ON) or of brake fluid level switch operation
(when brake fluid is insufficient).
• 2: After starting engine, brake warning lamp is turned off.
Component Function CheckINFOID:0000000005148073
1.BRAKE WARNING LAMP OPERATION CHECK
Check that the lamp illuminates after the ignition switch is turned ON, and turns OFF after the engine is
started.
Is the inspection result normal?
YES >> Inspection End
NO >> Go to diagnosis procedure. Refer to BRC-83, "
Diagnosis Procedure".
Diagnosis ProcedureINFOID:0000000005148074
1.CHECK SELF-DIAGNOSIS
Perform ABS actuator and electric unit (control unit) self-diagnosis. Refer to BRC-23, "
CONSULT-III Function
(ABS)".
Is the inspection result normal?
YES >> GO TO 2
NO >> Check items displayed by self-diagnosis.
2.CHECK COMBINATION METER
Check if the indication and operation of combination meter are normal. Refer to MWI-22, "
Diagnosis Descrip-
tion".
Is the inspection result normal?
YES >> Replace ABS actuator and electric unit (control unit). Refer to BRC-116, "Removal and Installa-
tion".
NO >> Replace combination meter. Refer to MWI-100, "
Removal and Installation".
Special Repair RequirementINFOID:0000000005194926
1.ADJUSTMENT OF STEERING AN GLE SENSOR NEUTRAL POSITION
Always perform neutral position adjustment for the st eering angle sensor when replacing the ABS actuator
and electric unit (control unit). Refer to BRC-8, "
ADJUSTMENT OF STEERING ANGLE SENSOR NEUTRAL
POSITION : Description".
>> GO TO 2
2.CALIBRATION OF DECEL G SENSOR
Always perform calibration of decel G sensor when replacing the ABS actuator and electric unit (control unit).
Refer to BRC-9, "
CALIBRATION OF DECEL G SENSOR : Description".
>> END
Condition Brake warning lamp (Note 1)
Ignition switch OFF –
Ignition switch ON × (Note 2)
EBD function is malfunctioning. ×
Revision: April 20092010 QX56
BRC-88
< ECU DIAGNOSIS >[VDC/TCS/ABS]
ABS ACTUATOR AND ELECTRIC UNIT (CONTROL UNIT)
RR RH IN SOL Operation status of each solenoid valve Actuator (solenoid valve) is active (“AC-
TIVE TEST” with CONSULT-III) or actua-
tor relay is inactive (in fail-safe mode)
ON
When the actuator (solenoid valve) is not
active and actuator relay is active (igni-
tion switch ON) OFF
RR RH OUT SOL Operation status of each solenoid valve Actuator (solenoid valve) is active (“AC-
TIVE TEST” with CONSULT-III) or actua-
tor relay is inactive (in fail-safe mode)
ON
When the actuator (solenoid valve) is not
active and actuator relay is active (igni-
tion switch ON) OFF
RR LH IN SOL Operation status of each solenoid valve Actuator (solenoid valve) is active (“AC-
TIVE TEST” with CONSULT-III) or actua-
tor relay is inactive (in fail-safe mode)
ON
When the actuator (solenoid valve) is not
active and actuator relay is active (igni-
tion switch ON) OFF
RR LH OUT SOL Operation status of each solenoid valve Actuator (solenoid valve) is active (“AC-
TIVE TEST” with CONSULT-III) or actua-
tor relay is inactive (in fail-safe mode)
ON
When the actuator (solenoid valve) is not
active and actuator relay is active (igni-
tion switch ON) OFF
EBD WARN LAMP EBD warning lamp
(Note 2) When EBD warning lamp is ON
ON
When EBD warning lamp is OFF OFF
STOP LAMP SW Stop lamp switch signal status When brake pedal is depressed
ON
When brake pedal is released OFF
MOTOR RELAY Motor and motor relay operation When the motor relay and motor are op-
erating
ON
When the motor relay and motor are not
operating OFF
ACTUATOR RLY Actuator relay operation When the actuator relay is operating
ON
When the actuator relay is not operating OFF
ABS WARN LAMP ABS warning lamp
(Note 2) When ABS warning lamp is ON
ON
When ABS warning lamp is OFF OFF
OFF LAMP VDC OFF indicator lamp
(Note 2) When VDC OFF indicator lamp is ON
ON
When VDC OFF indicator lamp is OFF OFF
OFF SW VDC OFF switch ON/OFF VDC OFF switch ON
(When VDC OFF indicator lamp is ON)
ON
VDC OFF switch OFF
(When VDC OFF indicator lamp is OFF) OFF
SLIP LAMP SLIP indicator lamp
(Note 2) When SLIP indicator lamp is ON
ON
When SLIP indicator lamp is OFF OFF
BATTERY VOLT Battery voltage supplied to the ABS actuator
and electric unit (control unit) Ignition switch ON
10 – 16 V
GEAR Gear position determined by TCM 1st gear
2nd gear
3rd gear
4th gear
5th gear 1
2
3
4
5
Monitor item
Display content Data monitor
Condition Reference value in
normal operation
Revision: April 20092010 QX56
BRC-90
< ECU DIAGNOSIS >[VDC/TCS/ABS]
ABS ACTUATOR AND ELECTRIC UNIT (CONTROL UNIT)
ACCEL POS SIG Throttle actuator opening/closing is dis-
played (linked with accelerator pedal) Accelerator pedal not depressed (ignition
switch is ON)
0 %
Accelerator pedal depressed (ignition
switch is ON) 0 - 100 %
SIDE G-SENSOR Transverse G detected by side G sensor Vehicle stopped
Approx. 0 m/s
2
Vehicle turning rightNegative value
(m/s2)
Vehicle turning left Positive value
(m/s
2)
STR ANGLE SIG Steering angle detected by steering angle
sensor Straight-ahead
Approx. 0°
Steering wheel turned –720 to 720°
BST OPER SIG Active booster operation Active booster is active
ON
Active booster is inactive OFF
PRESS SENSOR Brake fluid pressure detected by front pres-
sure sensor With ignition switch turned ON and brake
pedal released
Approx. 0 bar
With ignition switch turned ON and brake
pedal depressed –40 to 300 bar
EBD SIGNAL EBD operation EBD is active
ON
EBD is inactive OFF
ABS SIGNAL ABS operation ABS is active
ON
ABS is inactive OFF
TCS SIGNAL TCS operation TCS is active
ON
TCS is inactive OFF
VDC SIGNAL VDC operation VDC is active
ON
VDC is inactive OFF
EBD FAIL SIG EBD fail-safe signal In EBD fail-safe
ON
EBD is normal OFF
ABS FAIL SIG ABS fail-safe signal In ABS fail-safe
ON
ABS is normal OFF
TCS FAIL SIG TCS fail-safe signal In TCS fail-safe
ON
TCS is normal OFF
VDC FAIL SIG VDC fail-safe signal In VDC fail-safe
ON
VDC is normal OFF
CRANKING SIG Crank operation Crank is active
ON
Crank is inactive OFF
FLUID LEV SW Brake fluid level switch signal status When brake fluid level switch ON
ON
When brake fluid level switch OFF OFF
PRESS SEN2 Brake fluid pressure detected by rear pres-
sure sensor With ignition switch turned ON and brake
pedal released
Approx. 0 bar
With ignition switch turned ON and brake
pedal depressed –40 to 300 bar
DELTA S SEN Value detected by delta stroke sensor When brake pedal is depressed
1.05 - 1.80 mm
When brake pedal is released 0.00 mm (+0.6/-0.4)
RELEASE SW NO Active booster signal status When brake pedal is depressed
ON
When brake pedal is released OFF
Monitor item
Display content Data monitor
Condition Reference value in
normal operation
Revision: April 20092010 QX56
ABS ACTUATOR AND ELECTRIC UNIT (CONTROL UNIT)BRC-91
< ECU DIAGNOSIS > [VDC/TCS/ABS]
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NOTE:
• 1: Confirm tire pr essure is normal.
• 2: On and off timing for warning lamp and indicator lamp.
• 3: Only 4WD models.
- ABS warning lamp: Refer to BRC-82, "
Description".
- Brake warning lamp: Refer to BRC-83, "
Description".
- VDC OFF indicator lamp: Refer to BRC-84, "
Description".
- SLIP indicator lamp: Refer to BRC-86, "
Description".
TERMINAL LAYOUT
RELEASE SW NC Active booster signal status When brake pedal is depressed OFF
When brake pedal is released
ON
OHB FAIL OHB fail safe signal OHB is active
ON
OHB is inactive OFF
HBA FAIL HBA fail safe signal HBA is active
ON
HBA is inactive OFF
OHB SIG OHB operation In OHB fail-safe
ON
OHB is normal OFF
HBA SIG HBA operation In HBA fail-safe
ON
HBA is normal OFF
STP OFF RLY Stop lamp relay signal When stop lamp relay is ON
ON
When stop lamp relay is OFF OFF
Monitor item
Display content Data monitor
Condition Reference value in
normal operation
AWFIA0032ZZ
Revision: April 20092010 QX56
BRC-92
< ECU DIAGNOSIS >[VDC/TCS/ABS]
ABS ACTUATOR AND ELECTRIC UNIT (CONTROL UNIT)
Wiring Diagram - BRAKE CONTROL SYSTEM -
INFOID:0000000005148082
ABFWA0081GB
Revision: April 20092010 QX56