5
VEHICLE MAINTENANCE REQUIREMENTS
3SCHEDULED MAINTE- NANCE REQUIREMENTS
F010E01A-AAT
Do-It-Yourself Maintenance
If you are mechanically inclined, own a few tools that are required and want to take the time to do so, you can inspect and service a number of items. Formore information about doing it your- self, see Section 6. F010F01A-AAT
A Few Tips
Whenever you have your Hyundai ser- viced, keep copies of the service records in your glove box. This will help ensure that you can document that the required procedures have been performed to keep your warranties ineffect. This is especially important when service is not performed by an authorized Hyundai dealer. F020A01Y-GAT Inspection should be performed any time a malfunction is experienced or suspected. Receipts for all emissioncontrol system services should be retained to demonstrate compliance with conditions of the emissions sys-tem warranty.For severe usage maintenance re-
quirements, see page 5-7 of this sec-tion.
5VEHICLE MAINTENANCE REQUIREMENTS
4SCHEDULED MAINTENANCE
F030A01A-GAT The following maintenance services must be performed to assure good vehicle control and performance. Keep receipts for
all vehicle services to protect your warranty. Where both mileage and time are shown, the frequency of service is determinedby whichever occurs first. F030B04MC-GAT R : Replace I : Inspect and, after inspection, clean, adjust, repair or replace if necessary
ENGINE CONTROL SYSTEM MAINTENANCE (GASOLINE) ENGINE OIL & FILTERDRIVE BELT (WATER PUMP, ALTERNATOR & A/CON) FUEL FILTER (MPI TYPE) See Note (2) FUEL LINES, FUEL HOSES & CONNECTIONS TIMING BELT VAPOR HOSE & FUEL FILLER CAP VACUUM HOSE AIR CLEANER FILTER FUEL TANK AIR FILTER SPARK PLUGS
NO. DESCRIPTION10584
R
I I
R
I I 120
96
R II
R I I I
R
I I
9072
R I I I I
RR R
7560
R
I I
R
I I
6048
R II
R I I I
R
I I
4536
R
I I
R R R
3024
R I I I I
R
I I
1512
R
I I
R
I I
KILOMETERS X 1000MONTHS
Replace every 40,000 km
For Middle East Except Middle East
Replace every 10,000 km or 12 months *For Middle East Except Middle East
For Europe Except Europe
Replace every 135,000 km or 108 months
1 23 4 5 6 7 8 9
10 For Europe Except Europe
See Note (1)
5
VEHICLE MAINTENANCE REQUIREMENTS
7
ENGINE OIL AND FILTER (
GASOLINE)
ENGINE OIL AND FILTER (DIESEL) AIR CLEANER FILTERSPARK PLUGS
TIMING BELT (GASOLINE)
BRAKE PADS, CALIPERS AND ROTORSREAR BRAKE DRUMS/LININGS, PARKING BRAKE
STEERING GEAR BOX, LINKAGE & BOOTS/LOWER ARM BALL JOINT
DRIVE SHAFTS AND BOOTS MANUAL TRANSAXLE OILAUTOMATIC TRANSAXLE FLUID CLIMATE CONTROL AIR FILTER R R R R R
II I I
R R R
European Community Only Except European Community
MAINTENANCE ITEM
EVERY 5,000 KM OR 6 MONTHS EVERY 7,500 KM OR 6 MONTHSEVERY 10,000 KM OR 6 MONTHS EVERY 5,000 KM OR 6 MONTHS MORE FREQUENTLYMORE FREQUENTLY EVERY 90,000 KM OR 72 MONTHS MORE FREQUENTLY MORE FREQUENTLY MORE FREQUENTLY EVERY 15,000 KM OR 12 MONTHS EVERY 120,000 KMEVERY 90,000 KM EVERY 100,000 KM MORE FREQUENTLY A, B, C, D, E, F, G, H, I, K A, B, C, D, E, F, G, H, I, K C, E B, H B, C, D, E, F, G, I C, D, G, H C, D, G, H C, D, E, F C, D, E, F A, C, D, E, F, G, H, I, J A, C, E, F, G, H, I C, E
MAINTENANCE INTERVALS
DRIVING
CONDITION
MAINTENANCE
OPERATION
MAINTENANCE UNDER SEVERE USAGE CONDITIONS
F040A03MC-GAT The following items must be serviced more frequently on cars normally used under severe driving conditions. Refer to the
chart below for the appropriate maintenance intervals.
R : Replace I : Inspect and, after inspection, clean, adjust, repair or replace if necessary
European Community Only Except European Community
SEVERE DRIVING CONDITIONSA - Repeatedly driving short distance of less than 8km(5miles) in normal temperature or less than 16km(10miles) in freezing temperature
B - Extensive engine idling or low speed driving for long distances
C - Driving on rough, dusty, muddy, unpaved, graveled or salt- spread roads
D - Driving in areas using salt or other corrosive materials or in very cold weather E - Driving in sandy areas
F - Driving in heavy traffic area over 32°C(90°F)G - Driving on uphill, downhill, or mountain roadH - Towing a Trailer, or using a camper, or roof rack
I - Driving as a patrol car, taxi, other commercial use or vehicle towing
J - Driving over 170 Km/h(100 MPH)K - Frequently driving in stop-and-go conditions
For Middle East Except Middle East
5VEHICLE MAINTENANCE REQUIREMENTS
10
F070L01A-AAT
o Suspension Mounting Bolts
Check the suspension connections for
looseness or damage. Retighten to the specified torque. F070J01A-AAT
o Brake Pads, Calipers and
Rotors
Check the pads for excessive wear,
discs for run out and wear, and cali- pers for fluid leakage.
F070K01A-AAT
o Exhaust Pipe and Muffler
Visually inspect the exhaust pipes,
muffler and hangers for cracks, dete-rioration, or damage. Start the engine and listen carefully for any exhaustgas leakage. Tighten connections or replace parts as necessary.
F070F01A-AAT
o Brake Hoses and Lines
Visually check for proper installation, chafing, cracks, deterioration and any leakage. Replace any deteriorated or damaged parts immediately. F070G02A-AAT
o Brake Fluid
Check brake fluid level in the brake fluid reservoir. The level should be between "MIN" and "MAX" marks on the side of the reservoir. Use onlyhydraulic brake fluid conforming to DOT 3 or DOT 4. F070H01A-AAT
o Rear Brake Drums/Linings
Parking Brake
Check the rear brake drums and lin- ings for scoring, burning, leaking fluid, broken parts, and excessive wear. Inspect the parking brake system in-cluding the parking brake lever and cables. For detailed service proce- dures, refer to the Shop Manual.
F070D01A-AAT
o Manual Transaxle Oil Inspect the manual transaxle oil ac- cording to the maintenance schedule. NOTE: If the oil level is low, check for possible leaks before adding oil. Do not overfill. F070E05A-AAT
o Automatic Transaxle Fluid The fluid level should be in the "HOT" range of the dipstick, after the engine and transaxle are at normal operating temperature. Check the automatictransaxle fluid level with the engine running and the transaxle in neutral, with the parking brake properly ap-plied. Use Hyundai Genuine ATF SP- III, DIAMOND ATF SP-III, SK ATF SP-III or other brands approved byHyundai Motor Co., when adding or changing fluid.
6
DO-IT-YOURSELF MAINTENANCE
5
G020A01A-AAT Engine Compartment The following should be checked regu- larly:
o Engine oil level and condition
o Transaxle fluid level and condition
o Brake fluid level
o Clutch fluid level
o Engine coolant level
o Windshield washer fluid level
o Accessory drive belt condition
o Engine coolant hose condition
o Fluid leaks (on or below compo-
nents)
o Power steering fluid level
o Battery condition
o Air cleaner filter condition G020C01A-AAT Vehicle Interior The following should be checked each time when the vehicle is driven:
o Lights operation
o Windshield wiper operation
o Horn operation
o Defroster, heater system operation
(and air conditioning, if installed)
o Steering operation and condition
o Mirror condition and operation
o Turn signal operation
o Accelerator pedal operation
o Brake operation, including parking
brake
o Manual transaxle operation, includ- ing clutch operation
o Automatic transaxle operation, in- cluding "Park" mechanism opera-tion
o Seat control condition and opera- tion
o Seat belt condition and operation
o Sun visor operation If you notice anything that does not operate correctly or appears to befunctioning incorrectly, inspect it care- fully and seek assistance from your Hyundai dealer if service is needed.
G020B01A-AAT Vehicle Exterior The following should be checked monthly:
o Overall appearance and condition
o Wheel condition and wheel nut torque
o Exhaust system condition
o Light condition and operation
o Windshield glass condition
o Wiper blade condition
o Paint condition and body corrosion
o Fluid leaks
o Door and hood lock condition
o Tire pressure and condition
(including spare tire)
GENERAL CHECKS
6 DO-IT-YOURSELF MAINTENANCE
6MAINTENANCE PRECAU- TIONS
!
G020D01TG-GAT Improper or incomplete service may result in problems. This section gives instructions only for the maintenance items that are easy to perform.Several procedures should be done by an authorized Hyundai dealer. NOTE: Improper owner maintenance dur- ing the warranty period may affect warranty coverage. WARNING:
o Performing maintenance work on a vehicle can be dangerous. Youcan be seriously injured while performing some maintenance procedures. If you lack sufficientknowledge and experience or the proper tools and equipment to do the work, have it done by an autho-rized Hyundai dealer.
o Working under the hood with the
engine running is dangerous. It becomes even more dangerous when you wear jewelry or looseclothing. These can become en- tangled in moving parts and result in injury. Therefore, if you mustrun the engine while working un- der the hood, make certain that you remove all jewelry (especiallyrings, bracelets, watches, and necklaces) and all neckties, scarves, and similar loose cloth-ing before getting near the engine or cooling fans.
CHECKING THE ENGINE OIL
G030A03O-GAT Recommended Oil Gasoline Engine
Engine oil is essential to the perfor- mance and service of the engine. It is suggested that you check the oil level at least once a week in normal use andmore often if you are on a trip or driving in severe conditions. The engine oil quality should meet thefollowing classification. API Service SM* or above, ILSAC GF-4 or above
* If the API service SM engine oil is not available in your country, you are able to use API service SL. G030B01JM
5W-20*, 5W-30
6
DO-IT-YOURSELF MAINTENANCE
7
OMC080200
G030B04FC-GAT Recommended Oil Diesel Engine Engine oil is essential to the perfor- mance and service of the engine. It issuggested that you check the oil level every 500km or before starting a long trip and more often if you are driving insevere conditions. The engine oil quality should meet the following classification: API class: CH-4 or ABOVE ACEA class: B4
NOTE:
o SAE 5W-20* (5W-30), ILSAC GF-4
engine oil is preferred regardless of regional option and enginevariation.
o If SAE 5W-20*, ILSAC GF-4 engine
oil is not available, SAE 5W-30 orsecondary recommended engine oil for corresponding temperature range can be used.
* : In Middle East, do not use the engine oil of viscosity grade SAE 5W-20.
NOTE: SAE 0W-30 oil is for extra cold zone and to be restricted by driving con- dition and dealing area. (Especially,not recommended for sustained high loaded and high speed opera- tion.)
6
DO-IT-YOURSELF MAINTENANCE
9
G350A01A-GAT ENGINE OIL CONSUMPTION Function of Engine Oil Engine oil has the primary function of lubricating and cooling the inside of theengine. Engine oil consumption It is normal that an engine should consume some engine oil while nor-
mal driving. The cause of oil consump- tion in a normal engine are as follows;
o Engine oil is used to lubricate pis- tons, piston rings and cylinders. A thin film of oil is left on the cylinder wall when a piston moves down- wards in the cylinder. High negativepressure generated during engine operation sucks some of the oil into the combustion chamber.This oil with some oil of the cylinder wall is burned by the high tempera- ture combustion gases during thecombustion process.
NOTE:
o It is recommended that the engine
oil and filter should be changed by an authorized Hyundai dealer.
o Always dispose of used engine oil in an environmentally acceptablemanner. It is suggested that it beplaced in a sealed container and taken to a service station for maybe reclaimation. Do not pour the oilon the ground or put it into the household trash.
!WARNING:
Used motor oil may cause irritation or cancer of the skin if left in contact with the skin for prolonged periodsof time. Wash your hands thoroughly with soap and warm water as soon as possible after handling used oil.
!
If the oil level is close to or below the "L" mark, add oil until it reaches the "F"mark. To add oil:
1. Remove the oil filler cap by turning it counterclockwise.
2. Add oil, then check the level again.
Do not overfill.
3. Replace the cap by turning it clock- wise.
The distance between the "F" and "L" marks is equal to about 1 liter(Gasoline Engine)/1.5 liter(Diesel Engine) of oil.
WARNING:
Be very careful not to touch the radia-tor hose when adding the engine oilas it may be hot enough to burn you. CAUTION:
Slowly pour the recommended oilby using a funnel. Do not overfill soas not to damage engine.
!