2010 FORD F650 Owners Manual

Fuse/Relay
LocationFuse Amp
RatingFuse Description
12 10A Brake pedal position switch, Transmission
shift selector, Stoplamp switch, Cruise
switches
13 20A Cluster, Radio
14 10A Interior lamp relay
15 10A Interior lamp relay, Vanity mirror lamps,
Generic Electronic Module (GEM)
16 15A High beams, Indicator
17 — Not used
18 5A Headlamp switch interior lighting
19 15A Engine control
20 5A Starting system
21 10A DRL resistor
22 15A Air horn, Air suspension dump, Two-speed
axle, Driver-controlled locking differential
23 10A Flasher relay
24 15A Vacuum pump motor, ABS relay, Fuel heater
relay, Air dryer
25 10A Function selector switch assembly
26 10A Right hand low beam headlamp
27 — Not used
28 10A Left hand low beam headlamp
29 10A Cluster, GEM
30 15A Allison electronic transmission
31 — Not used
Relay 1 — Interior lamps
Relay 2 — Not used
Relay 3 — Horn
Relay 4 — One-touch down window
Relay 5 — Not used
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Power distribution box
WARNING:Always disconnect the battery before servicing high
current fuses.
WARNING:To reduce risk of electrical shock, always replace
the cover to the Power Distribution Box before reconnecting the
battery or refilling fluid reservoirs.
Fuse/Relay
LocationFuse Amp
RatingFuse Description
1 15A* Main light switch
2 30A* Power seat (driver)
3 30A* Power seat (passenger)
4 15A* Windshield washer relay, Washer pump motor
5 5A* Brake warning switch
6 15A* Air intake heater (Caterpillar engine only)
7 15A* Brake pressure switches, Stoplamp relay
8 25A* Fuel heater relay
9 20A* Ignition switch, Starter cutoff
10 15A* Air tank moisture removal valve
503
502
501304
303
302 301
2119 22 2024
23401
207 201202 203204
209 206
208 205602
601118114
110106
102
117 113 109105
101
116 112 108104
115 111 107103
18 16
14 12 10 864
2
17 15
13 11 9 753
1
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Fuse/Relay
LocationFuse Amp
RatingFuse Description
11 30A* Electronic trailer brake
12 20A* Passenger compartment fuse box 5 and 21
13 — Not used
14 — Not used
15 — Not used
16 5A* Bendix Air ABS6
17 — Not used
18 10A* Fuel transfer pump
19 — Not used
20 — Not used
21 — Not used
22 — Not used
23 — Not used
24 — Not used
101 30A** Bendix Air ABS relay (Air brake vehicles
only)
Hydraulic brakes module (Hydraulic brake
vehicles only)
102 20A** Ignition switch
103 20A** Ignition switch, Passenger compartment fuse
box fuses 19, 29 and 30
104 20A** Power point
105 20A** Power door lock switches
106 30A** Main light switch, Multifunction switch
107 50A** Passenger compartment fuse box fuses 1, 2,
3, 4, 12, 13, 14 and 15
108 40A** Fuel heater relay
109 40A** Power window relay
110 30A** Windshield wiper relay
111 30A** Body builder relay, Parking lamps
112 40A** Blower motor relay, Blower motor
113 30A** Heated seats switches, Air ride seat
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Fuse/Relay
LocationFuse Amp
RatingFuse Description
114 — Not used
115 20A** Ignition switch, Passenger compartment fuse
box fuses 8, 9, 10 and 11
116 30A** Left/Right turn relays, Back-up lamp relay
117 20A** Stoplamps relay
118 60A** Hydraulic brake vehicles (Trailer tow package
only)
601 60A** Hydraulic brake vehicles (Trailer tow package
only), Air brake vehicles (Trailer tow package
only)
602 60A** Air brake trailer tow fuse block
30A** Hydraulic brake, ABS
201 — Windshield washer relay
202 — Wiper high/low relay
203 — Wiper run/park relay
204 — Windshield wiper relay
205 — Body builder relay, right turn
206 — Body builder relay, left turn
207 — ABS event relay (Air brake vehicles only)
— Stop lamp relay (Hydraulic brake vehicles
only)
208 — Body builder relay, back-up lamps relay
209 — Auxiliary stoplamp relay
301 — Fuel heater/transfer pump relay
302 — Body builder relay, parking lamps relay
303 — Blower motor relay
304 — ABS relay, Hydraulic modulator relay
* Mini fuse **Maxi fuse
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Relay center
The relay center is located on the instrument panel behind the passenger
side airbag panel. The relays are dependent upon the options on your
vehicle.
Relay Location Relay description
EMPTY Not used
INHIBIT RELAY Starter cutoff
RUN RELAY Run relay
ABS RELAY ABS warning indicator
FLL PWR BUZZER RELAY Hydraulic brake buzzer
MIER RELAY Eaton UltraShift
RELAY Two-speed axle/Differential lock disable
DRAIN RELAY Air tank moisture removal valve
EMPTY Not used
FLL PWR WARN RELAY Hydraulic brake
FAN RELAY Eaton Ultrashift fan
START ENABLE Starter cutoff
FLASHER Flasher
POWER WINDOW Power window
FULL POWER BUZZER Full power buzzer
WARNING CHIME MODULE Warning chime module
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Trailer tow relays (if equipped)
Fuse/Relay
LocationFuse Amp
RatingDescription
1 30A* Trailer tow ABS feed (non electric trailer
brake vehicles only)
2 30A* Trailer tow park/marker lamps
3 30A* Trailer tow stop lamps
4 30A* Trailer tow turn/stop lamps (combined)
Trailer tow turn lamps (separate)
5 — Not used
R1 — Trailer tow ABS relay (non electric trailer
brake vehicles only)
R2 — Trailer tow marker lamp relay
R3 — Trailer tow stop lamp relay
R4 — Trailer tow tail lamp relay
R5 — Not used
R6 — Not used
R7 — Trailer tow left turn lamp relay
R8 — Trailer tow right turn lamp relay
*Maxi fuse
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Inline fuses
Your vehicle may have several inline fuses located in/on the battery
cables located in the battery box depending on application.
•All Allison transmission equipped vehicles have a 10 Amp fuse located
in the clean power cables located in the battery box.
•All Caterpillar engine equipped vehicles have a 40 Amp fuse located in
the clean power cables located in the battery box.
•All Cummins engine equipped vehicles have a 30 Amp fused located in
the clean power cables located in the battery box.
•All vehicles equipped with an Eaton Ultra Shift transmission have a
30 Amp fuse located in the clean power cables located in the battery
box.
•All Hydraulic brake equipped vehicles have a 40 Amp fuse located in
the clean power cables located in the battery box and in addition
another 30 Amp fuse located in a fuse holder just above the power
distribution center located in the vehicles engine compartment.
JUMP STARTING
WARNING:The gases around the battery can explode if
exposed to flames, sparks, or lit cigarettes. An explosion could
result in injury or vehicle damage.
WARNING:Batteries contain sulfuric acid which can burn skin,
eyes and clothing, if contacted.
Do not attempt to push-start your automatic transmission
vehicle. Automatic transmissions do not have push-start
capability. Attempting to push-start a vehicle with an automatic
transmission may cause transmission damage.
Before connecting a fast-charger, booster battery or installing a new
battery, make sure the ground polarities of the fast-charger, booster
battery or alternator (when installing a battery) are matched to the
ground polarity of the vehicle battery. Improper usage of the
fast-charger, hook-up of booster battery or installation of a new battery
can cause damage to the electrical system or to the alternator. Do not
attempt to polarize the alternator.
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Preparing your vehicle
1.Use only a 12–volt supply to start your vehicle.Do not attach the
jumper cables to the glow plug relay as this could severely damage the
glow plugs, injector driver module and PCM.
2. Do not disconnect the battery of the disabled vehicle as this could
damage the vehicle’s electrical system.
3. Park the booster vehicle close to the hood of the disabled vehicle making
sure the two vehiclesdo nottouch. Set the parking brake on both vehicles
and stay clear of the engine cooling fan and other moving parts.
4. Check all battery terminals and remove any excessive corrosion before
you attach the battery cables. Ensure that vent caps are tight and level.
5. Turn the heater fan on in both vehicles to protect from any electrical
surges. Turn all other accessories off.
Connecting the jumper cables
1. Connect the positive (+) jumper cable to the positive (+) terminal of
the discharged battery.
Note:In the illustrations,lightning boltsare used to designate the
assisting (boosting) battery.
2. Connect the other end of the positive (+) cable to the positive (+)
terminal of the assisting battery.
+–+–
+–+–
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