Section 6 Service and Appearance Care
Service. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-3
Accessories and Modifications . . . . . . . . . . . . . . . . . . 6-3
California Proposition 65 Warning . . . . . . . . . . . . . . . 6-4
California Perchlorate Materials Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-4
Doing Your Own Service Work . . . . . . . . . . . . . . . . . . 6-5
Adding Equipment to the Outside of the Vehicle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-5
Fuel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-6
Gasoline Octane . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-7
Gasoline Specifications . . . . . . . . . . . . . . . . . . . . . . . . . 6-7
California Fuel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-7
Additives . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-8
Fuels in Foreign Countries . . . . . . . . . . . . . . . . . . . . . . 6-9
Filling the Tank . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-9
Filling a Portable Fuel Container . . . . . . . . . . . . . . . 6-12
Checking Things Under the Hood . . . . . . . . . . . . . . . 6-12
Hood Release . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-13
Engine Compartment Overview . . . . . . . . . . . . . . . . 6-14
Engine Oil . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-19
Engine Oil Life System . . . . . . . . . . . . . . . . . . . . . . . . 6-25
Engine Air Cleaner/Filter . . . . . . . . . . . . . . . . . . . . . . . 6-27
Automatic Transmission Fluid . . . . . . . . . . . . . . . . . . 6-31
Manual Transmission Fluid . . . . . . . . . . . . . . . . . . . . 6-31
Hydraulic Clutch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-31
Cooling System (Engine) . . . . . . . . . . . . . . . . . . . . . . 6-32 Cooling System (Intercooler) . . . . . . . . . . . . . . . . . . . 6-33
Engine Coolant . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-34
Engine Overheating . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-38
Overheated Engine Protection
Operating Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-41
Power Steering Fluid . . . . . . . . . . . . . . . . . . . . . . . . . . 6-41
Windshield Washer Fluid . . . . . . . . . . . . . . . . . . . . . . 6-42
Brakes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-43
Battery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-49
Jump Starting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-50
Rear Axle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-55
Headlamp Aiming . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-55
Bulb Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-56
High Intensity Discharge (HID) Lighting . . . . . . . . 6-56
Halogen Bulbs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-56
Headlamps, Front Turn Signal, and Parking Lamps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-56
Taillamps, Turn Signal, and Stoplamps . . . . . . . . 6-58
Replacement Bulbs . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-58
Windshield Replacement . . . . . . . . . . . . . . . . . . . . . . . . . 6-59
Windshield Wiper Blade Replacement . . . . . . . . . . . 6-59
Tires . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-62
Winter Tires . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-63
Tire Sidewall Labeling . . . . . . . . . . . . . . . . . . . . . . . . . 6-64
Tire Terminology and Definitions . . . . . . . . . . . . . . . 6-66
6-1
A. Clutch Master Cylinder Reservoir (If Equipped). See Hydraulic Clutch on page 6‑31.
B. Windshield Washer Fluid Reservoir. See “Adding
Washer Fluid” underWindshield Washer Fluid
on
page 6‑42.
C. Brake Fluid Reservoir. See “Brake Fluid”under
Brakes on page 6‑43.
D. Coolant Surge Tank and Pressure Cap. See Engine Coolant on page 6‑34.
E. Engine Air Cleaner/Filter on page 6‑27.
F. Power Steering Fluid Reservoir. See Power
Steering Fluid on page 6‑41. G. Engine Oil Fill Cap. See
“When to Add Engine Oil”
under Engine Oil on page 6‑19.
H. Engine Oil Dipstick. See “Checking Engine Oil”
under Engine Oil on page 6‑19.
I. Engine Compartment Fuse Block on page 6‑104.
J. Passenger Compartment Air Filter (Out of View). See Passenger Compartment Air Filter
on
page 4‑28.
K. Battery on page 6‑49.
6-15
A. Intercooler. SeeCooling System (Engine)on
page 6‑32or Cooling System (Intercooler)on
page 6‑33.
B. Engine Air Cleaner/Filter on page 6‑27.
C. Power Steering Fluid Reservoir and Cap. See Power Steering Fluid on page 6‑41.
D. Coolant Surge Tank and Pressure Cap. See Engine Coolant on page 6‑34.
E. Windshield Washer Fluid Reservoir. See “Adding
Washer Fluid” underWindshield Washer Fluid
on
page 6‑42.
F. Clutch Master Cylinder Reservoir (If Equipped). See Hydraulic Clutch on page 6‑31.
G. Brake Fluid Reservoir. See “Brake Fluid”under
Brakes on page 6‑43. H. Passenger Compartment Air Filter (Out of View).
See Passenger Compartment Air Filter
on
page 4‑28.
I. Engine Oil Fill Cap. See “When to Add Engine Oil”
under Engine Oil on page 6‑19.
J. Dry Sump Engine Oil Tank. See “Changing Engine
Oil and Filter” Engine Oil on page 6‑19.
K. Engine Oil Dipstick. See “Checking Engine Oil”
under Engine Oil on page 6‑19.
L. Remote Positive (+) Terminal (Out of View). See Jump Starting on page 6‑50.
M. Engine Compartment Fuse Block on page 6‑104.
6-17
A.Engine Air Cleaner/Filter on page 6‑27.
B. Power Steering Fluid Reservoir. See Power
Steering Fluid on page 6‑41.
C. Engine Compartment Fuse Block on page 6‑104.
D. Remote Positive (+) Terminal (Out of View). See Jump Starting on page 6‑50.
E. Engine Oil Dipstick. See “Checking Engine Oil”
under Engine Oil on page 6‑19.
F. Dry Sump Engine Oil Tank. See “Changing Engine
Oil and Filter” Engine Oil on page 6‑19.
G. Engine Oil Fill Cap. See “When to Add Engine Oil”
under Engine Oil on page 6‑19.
H. Coolant Surge Tank and Pressure Cap. See Engine Coolant on page 6‑34.
I. Windshield Washer Fluid Reservoir. See “Adding
Washer Fluid” underWindshield Washer Fluid
on
page 6‑42.
J. Brake Fluid Reservoir. See “Brake Fluid”under
Brakes on page 6‑43.
K. Clutch Master Cylinder Reservoir. See Hydraulic
Clutch on page 6‑31.
Engine Oil
Checking Engine Oil
(Except ZO6, ZR1, and Grand Sport)
If the CHECK OIL LEVEL message displays on the
Driver Information Center (DIC), check the engine oil
level right away. For more information, see Driver
Information Center (DIC)
on page 4‑47. Check the
engine oil level regularly; this is an added reminder.
It is a good idea to check the engine oil level at each
fuel fill. In order to get an accurate reading, the oil must
be warm and the vehicle must be on level ground.
The engine oil dipstick handle is a yellow loop.
See Engine Compartment Overview
on page 6‑14for the location of the engine oil dipstick.
1. Turn off the engine and give the oil a few minutes to drain back into the oil pan. If this is not done,
the oil dipstick might not show the actual level.
2. Pull out the dipstick and clean it with a lint‐free paper towel or a cloth, then push it back in all
the way.
3. Remove the dipstick again, keeping the tip down and read the level on the cross‐hatched area.
Oil levels that fall in the cross‐hatched area are
normal.
4. Push the dipstick back in all the way.
6-19
Overheated Engine Protection
Operating Mode
This emergency operating mode lets the vehicle
be driven to a safe place, up to 50 miles (80 km),
in an emergency situation. If an overheated engine
condition exists and the messages COOLANT OVER
TEMPERATURE and REDUCED ENGINE POWER
are displayed, along with the check engine light, an
overheat protection mode which alternates firing groups
of cylinders helps prevent engine damage. In this
mode, there is a significant loss in power and engine
performance.
Driving extended distances in the overheat protection
mode should be avoided.
Notice: After driving in the overheated engine
protection operating mode, to avoid engine damage,
allow the engine to cool before attempting any
repair. The engine oil will be severely degraded.
Repair the cause of coolant loss, change the oil
and reset the oil life system. See Engine Oil
on
page 6‑19.
Power Steering Fluid
See Engine Compartment
Overviewon page 6‑14for reservoir location.
When to Check Power Steering Fluid
It is not necessary to regularly check power steering
fluid unless you suspect there is a leak in the system or
you hear an unusual noise. A fluid loss in this system
could indicate a problem. Have the system inspected
and repaired.
6-41
How to Check Power Steering Fluid
To check the power steering fluid: 1. Turn the ignition off and let the engine compartment cool down.
2. Wipe the cap and the top of the reservoir clean.
3. Unscrew the cap and wipe the dipstick with a clean rag.
4. Replace the cap and completely tighten it.
5. Remove the cap again and look at the fluid level on the dipstick. There are markings on both sides
of the dipstick.
The level should be at the FULL COLD mark.
If necessary, add only enough fluid to bring the
level up to the mark.
When the engine
compartment is hot, the
level should be at the
HOT mark. When the
engine compartment is
cool, the level should be
at the FULL COLD mark.
What to Use
To determine what kind of fluid to use, see
Recommended Fluids and Lubricantson page 7‑10.
Always use the proper fluid.
Notice: Use of the incorrect fluid may damage the
vehicle and the damages may not be covered by
the vehicle's warranty. Always use the correct fluid
listed in Recommended Fluids and Lubricants
on
page 7‑10.
Windshield Washer Fluid
What to Use
When the vehicle needs windshield washer fluid, be
sure to read the manufacturer's instructions before use.
If the vehicle will be operating in an area where the
temperature may fall below freezing, use a fluid that
has sufficient protection against freezing.
6-42
Recommended Fluids and
Lubricants
Fluids and lubricants identified below by name, part
number, or specification can be obtained from your
dealer/retailer. Usage Fluid/Lubricant
Engine Oil The engine requires a special engine
oil meeting GM Standard GM4718M.
Oils meeting this standard can be
identified as synthetic, and should
also be identified with the American
Petroleum Institute (API) Certified for
Gasoline Engines starburst symbol.
However, not all synthetic API oils
with the starburst symbol will meet
this GM standard. Look for and use
only an oil that meets GM Standard
GM4718M. For the proper viscosity,
see
Engine Oil on page 6‑19.
Engine Coolant 50/50 mixture of clean, drinkable
water and use only DEX-COOL
®
Coolant. See
Engine Coolanton
page 6‑34.
Usage Fluid/Lubricant
ZR1 Only:
Intercooler System 50/50 mixture of clean, drinkable
water and use only DEX-COOL®
Coolant. See
Engine Coolanton
page 6‑34.
Hydraulic Brake System DOT 3 Hydraulic Brake Fluid
(GM Part No. U.S. 88862806,
in Canada 88862807).
Windshield Washer Optikleen
®Washer Solvent.
Hydraulic Clutch System Hydraulic Clutch Fluid. Use only
GM Part No. U.S. 88958860,
in Canada 88901244,
Super DOT-4 brake fluid.
Power Steering System GM Power Steering Fluid
(GM Part No. U.S. 89021184,
in Canada 89021186).
Chassis
Lubrication
(Rear Toe‐Link
Outer Ends with
ZO6, ZR1,
or Z51 Option) Chassis Lubricant
(GM Part No. U.S. 12377985, in
Canada 88901242) or lubricant
meeting requirements of NLGI #2,
Category LB or GC-LB.
7-10
E
EDR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-18
Electrical Equipment, Add-On . . . . . . . . . . . . . . . . . . . . 6-100
Electrical SystemEngine Compartment Fuse Block . . . . . . . . . . . . . . . .6-104
Fuses and Circuit Breakers . . . . . . . . . . . . . . . . . . . . . .6-101
Headlamp Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-100
Instrument Panel Fuse Block . . . . . . . . . . . . . . . . . . . .6-101
Power Windows and Other Power Options . . . . . .6-100
Windshield Wiper Fuses . . . . . . . . . . . . . . . . . . . . . . . . .6-100
Engine
Air Cleaner/Filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-27
Check and Service Engine Soon Lamp . . . . . . . . . . . 4-41
Compartment Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-14
Coolant . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-34
Coolant Temperature Gauge . . . . . . . . . . . . . . . . . . . . . . 4-40
Cooling System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-32, 6-33
Drive Belt Routing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-13
Exhaust . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-37
Oil . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-19
Oil Pressure Gauge . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-44
Overheated Protection Operating Mode . . . . . . . . . . 6-41
Overheating . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-38
Starting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-24 Engine Oil
Life System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-25
Entry/Exit Lighting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-15
Event Data Recorders . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-18
Extender, Safety Belt . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-26
Exterior Lamps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-11
Exterior Lighting Battery Saver . . . . . . . . . . . . . . . . . . . . 4-15
F
Filter Engine Air Cleaner . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-27
Finish Damage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-98
Flash-to-Pass . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-5
Flashers, Hazard Warning . . . . . . . . . . . . . . . . . . . . . . . . . . .4-3
Flat Tire . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-89
Floor Mats . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-50
Fluid Automatic Transmission . . . . . . . . . . . . . . . . . . . . . . . . . . 6-31
Power Steering . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-41
Windshield Washer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-42
Fog Lamps Bulb Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-13
Light . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-45
Front Air Dam . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-22
i - 5