2010 CHEVROLET CORVETTE service

Notice:
.Using the wrong fluid can badly damage
brake hydraulic system parts. For example,
just a few drops of mineral-based oil, such
as engine oil, in the brake hydraulic system
can damage brake hydraulic system parts
so badly that they will have to be replaced.
Do not let someone put in the wrong kind
of fluid.
.If brake fluid is spilled on the vehicle's
painted surfaces, the paint finish can be
damaged. Be careful not to spill brake
fluid on the vehicle. If you do, wash it off
immediately. See Washing Your Vehicle
on
page 6‑94
.
Brake Wear (Except ZR1)
This vehicle has disc brakes. Disc brake pads have
built-in wear indicators that make a high-pitched
warning sound when the brake pads are worn and new
pads are needed. The sound can come and go or be
heard all the time the vehicle is moving, except when
applying the brake pedal firmly.
{WARNING:
The brake wear warning sound means that soon
the brakes will not work well. That could lead to
an accident. When the brake wear warning sound
is heard, have the vehicle serviced.
Notice: Continuing to drive with worn-out brake
pads could result in costly brake repair.
Some driving conditions or climates can cause a brake
squeal when the brakes are first applied or lightly
applied. This does not mean something is wrong
with the brakes.
Brake linings should always be replaced as complete
axle sets.
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Brake Rotor Wear
ZR1 models have ceramic brake rotors. Rotors should
be visually inspected whenever the brake pads are
replaced. Rotors also need to be weighed before brake
pads are replaced to confirm that the rotor mass is
greater than the wear‐out mass printed on the rotor.
The rotor can be reused if the weight of the rotor is
above the mass limit. Rotor inspection and weighing
methods can be found in the service manual. See
Service Publications Ordering Information
on
page 8‑16.
Brake Rotor Protector
{WARNING:
Ceramic rotors will be very hot after operation and
touching them may cause burns. Be sure brake
system is completely cool prior to installation of
protector, or coming in contact with them. Notice:
Rotors may be chipped if hard contact is
made with the wheel during wheel installation or
removal. Always use the rotor protectors. Be sure
to carefully follow wheel removal and installation
instructions.
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A rotor protector should always be installed before
any wheel removal. The protector can be installed by
feeding it through the wheel spokes and slipping it over
the outer edge of the rotor. Leave the protector in place,
over the rotor edge, until the wheel is re‐installed. Rotor
protectors are available through your dealer/retailer.
Brake Pedal Travel
See your dealer/retailer if the brake pedal does not
return to normal height, or if there is a rapid increase in
pedal travel. This could be a sign that brake service
might be required.
Brake Adjustment
Every brake stop, the disc brakes automatically adjust
for wear.
Replacing Brake System Parts
The braking system on a vehicle is complex. Its many
parts have to be of top quality and work well together if
the vehicle is to have really good braking. The vehicle
was designed and tested with top-quality brake parts.
When parts of the braking system are replaced —for
example, when the brake linings wear down and new
ones are installed —be sure to get new approved
replacement parts. If this is not done, the brakes might
not work properly. For example, if someone puts in
brake linings that are wrong for the vehicle, the balance
between the front and rear brakes can change —for the
worse. The braking performance expected can change
in many other ways if the wrong replacement brake
parts are installed.
6-48

Battery
Refer to the replacement number on the original battery
label when a new battery is needed.
For battery replacement, see your dealer/retailer
or the service manual. To purchase a service manual,
see Service Publications Ordering Information
on
page 8‑16.
{DANGER:
Battery posts, terminals, and related accessories
contain lead and lead compounds, chemicals
known to the State of California to cause cancer
and reproductive harm. Wash hands after
handling.
Vehicle Storage
{WARNING:
Batteries have acid that can burn you and gas
that can explode. You can be badly hurt if you
are not careful. See Jump Starting
on page 6‑50
for tips on working around a battery without
getting hurt.
Infrequent Usage: Remove the black, negative (−) cable
from the battery to keep the battery from running down.
See “Power Window Initialization” inPower Windows
on
page 3‑17.
Extended Storage: Remove the black, negative (−)
cable from the battery or use a battery trickle charger.
6-49

6. Connect the red positive (+) cable to the positive (+) terminal of the dead battery. Use a
remote positive (+) terminal if the vehicle has one.
7. Do not let the other end touch metal. Connect it to the positive (+) terminal of the good battery. Use a
remote positive (+) terminal if the vehicle has one.
8. Now connect the black negative (−) cable to the negative (−) terminal of the good battery. Use a
remote negative (−) terminal if the vehicle has one.
Do not let the other end touch anything until the
next step. The other end of the negative (−) cable
does not go to the dead battery. It goes to a heavy,
unpainted metal engine part or to a remote
negative (−) terminal on the vehicle with the dead
battery. 9. Connect the other end of the negative (−) cable
at least 18 inches (45 cm) away from the dead
battery, but not near engine parts that move.
The electrical connection is just as good there,
and the chance of sparks getting back to the
battery is much less.
Your vehicle has a remote negative (−) terminal for
this purpose.
10. Now start the vehicle with the good battery and run the engine for a while.
11. Try to start the vehicle that had the dead battery. If it will not start after a few tries, it probably needs
service.
6-53

Rear Axle
When to Check Lubricant
It is not necessary to regularly check rear axle fluid
unless you suspect there is a leak or you hear an
unusual noise. A fluid loss could indicate a problem.
Have it inspected and repaired.
How to Check Lubricant
To get an accurate reading, the vehicle should be on a
level surface. If the level is below the bottom of the filler plug hole,
you will need to add some lubricant. Add enough
lubricant to raise the level to the bottom of the filler
plug hole.
What to Use
To add lubricant when the level is low, use Dexron LS
Gear Oil 75W-90 (GM Part No. US. 88862624, in
Canada 88862625) meeting GM Specification 9986290.
To completely refill after draining, see
Recommended
Fluids and Lubricants
on page 7‑10. Then fill to the
bottom of the filler plug hole with the Synthetic Gear
Lubricant.
Headlamp Aiming
Headlamp aim has been preset at the factory and
should need no further adjustment.
However, if your vehicle is damaged in a crash, the
headlamp aim may be affected. Aim adjustment to the
low-beam headlamps may be necessary if oncoming
drivers flash their high-beam headlamps at you (for
vertical aim).
If the headlamps need to be re-aimed, it is
recommended that you take the vehicle to your dealer/
retailer for service.
6-55

Bulb Replacement
For the proper type of replacement bulbs, see
Replacement Bulbs on page 6‑58.
For any bulb changing procedure not listed in this
section, contact your dealer/retailer.
High Intensity Discharge (HID)
Lighting
{WARNING:
The low beam high intensity discharge lighting
system operates at a very high voltage. If you try
to service any of the system components, you
could be seriously injured. Have your dealer/
retailer or a qualified technician service them.
The vehicle may have HID headlamps. After an HID
headlamp bulb has been replaced, you may notice
that the beam is a slightly different shade than it was
originally. This is normal.
Halogen Bulbs
{WARNING:
Halogen bulbs have pressurized gas inside and
can burst if you drop or scratch the bulb. You or
others could be injured. Be sure to read and
follow the instructions on the bulb package.
Headlamps, Front Turn Signal, and
Parking Lamps
A. High-beam Headlamp
B. Low-beam Headlamp
C. Front Parking/Turn Signal/Daytime Running Lamp (DRL)
6-56

Tires
Your new vehicle comes with high-quality tires
made by a leading tire manufacturer. If you ever
have questions about your tire warranty and
where to obtain service, see your vehicle
Warranty booklet for details. For additional
information refer to the tire manufacturer.
{WARNING:
.Poorly maintained and improperly used
tires are dangerous.
.Overloading your tires can cause
overheating as a result of too much
flexing. You could have an air-out and
a serious accident. SeeLoading the
Vehicle
on page 5‑28.
(Continued)
WARNING: (Continued)
.Underinflated tires pose the same
danger as overloaded tires. The resulting
accident could cause serious injury.
Check all tires frequently to maintain the
recommended pressure. Tire pressure
should be checked when your tires are
cold. See Inflation - Tire Pressure
on
page 6‑70
.
.Overinflated tires are more likely to be
cut, punctured, or broken by a sudden
impact —such as when you hit a
pothole. Keep tires at the recommended
pressure.
.Worn, old tires can cause accidents.
If your tread is badly worn, or if your tires
have been damaged, replace them.
See High-Speed Operation
on page 6‑72for
inflation pressure adjustment for high speed
driving.
6-62