Manual Transmission (07.03)
Transmission (07.00)7-3-32 Workshop Manual Issue 5, January 2010
19. Connect the electrical connector to the wiring harness for the torque tube.
20. Connect the hydraulic pipe for the clutch.
21. Adjust the height of the transmission jack to lift the transaxle into the correct position.
22. Remove the strap from the transaxle and the transmission jack.
23. Install the transaxle mount assemblies.
Figure 21
24. Install and tighten the four bolts that attach the left side transaxle mount bracket to the transaxle.
Figure 22
25. Install and tighten the four bolts that attach the right side transaxle mount bracket to the transaxle.
Figure 23
26. Remove and discard the cable tie to release the reservoir from the transaxle.
27. Put the reservoir into position on the transaxle bracket.
28. Install and tighten the two bolts that attach the reservoir to the transaxle bracket.
29. Install the reservior hose into the two clips.
30. Lower the transmission jack to align the transaxle mounts to the rear subframe.
31. Move the transmission ja ck away from the vehicle.
32. Install and tighten the nut that attaches the left side transaxle mount to the rear subframe.
33. Install and tighten the nut that attaches the right side transaxle mount to the rear subframe.
34. Remove and discard the seal ing plugs from the transaxle
and the breather pipe.
35. Connect the breather pipe to the transaxle.
36. Remove and discard the sealing plugs from the oil cooler matrix and the pipes.
37. Connect and tighten the pipes to the oil cooler matrix.
38. Put the driveshafts into position on the transaxle shaft flanges. Align the marks on the flanges that you made
during removal.
39. Install and torque the six new bolts that attach the left side driveshaft flange to the transaxle flange. If
necessary, turn the driveshaft to get access to all of the
bolts.
40. Install and torque the six new bolts that attach the right side driveshaft flange to the transaxle flange. If
necessary, turn the driveshaft to get access to all of the
bolts.
41. Put the ground cable into position.
42. Install and tighten the nut that attaches the ground cable to the body.
Note: Put the three driveshaft bolt plates in position when
you install the bolts in the step that follows.
Note: Put the three driveshaft bolt plates in position when
you install the bolts in the step that follows.
Fuel Tank and Lines (10.01)
Fuel (10.00)
May 2007 Workshop Manual 10-1-5
Va l v e s a n d S e n s o r s
( O H F W U L F D O
& R Q Q H F W R U 5 R O O 2 Y H U
9 D O Y H ) X H O / H Y H O
9 H Q W 9 D O Y H 5 R O O 2 Y H U 9 D O Y H
Fuel Limit Vent Valve (FLVV)
This valve contains a float which rises to cut off the path for
displaced air when the fuel level rises towards maximum
during fuel filling. This causes a rapid pressure build up in
the tank which triggers the cut-off valve in the fuel delivery
nozzle. This discourages overfilling of the fuel tank.
The FLVV also includes an over pressure relief valve set at
about 2 psi to vent the tank if all other vents fail.
Roll Over Valves
The roll over valves purpose is to vent the highest point of
the tank. If the tank is grossly overfilled (e.g. many clicks over
the normal filler nozzle cut-off), the FLVV will suffer a
hydraulic lock. The roll over vent valve allows venting of the
tank at the highest possible level in this situation.
All three valves allow the tank to breath until it is inverted
when they will close to prevent fuel spill. The fuel level vent
valve controls the fuel height of the tank by creating a
pressure spike inside the tank which shuts of the fill nozzle.
If the vehicle is inverted in an accident, this valve will close
to prevent leakage of liquid fuel.
Fuel System Schematic
3 R V L W L Y H F U D Q N F D V H Y H Q W L O D W L R Q
( Q J L Q H H P L V V L R Q Y D F X X P F R Q W U R O
6 H U Y L F H S R U W
3 X U J H Y D O Y H
& D U E R Q F D Q L V W H U
5 R O O R Y H U Y D O Y H
) L O O O L P L W Y H Q W Y D O Y H
/ H D N G H W H F W L R Q P R G X O H
% U D N H E R R V W H U / + ' V K R Z Q
3 X U J H O L Q H
3 D U W O R D G E U H D W K H U
6 H F R Q G D U \ D L U
