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May 2007 Workshop Manual 14-1-1
Power Supply (14.00)
Contents
Battery System (14.01)......................................... 14-1-2Description ............................................................. 1-2 Battery Connect Switch .......................................... 1-2
Battery Disconnection and Alarm Activation........... 1-2
Charging Circuit ..................................................... 1-3
+12 Volt Distribution ............................................. 1-3
Specifications.......................................................... 1-4
Maintenance ........................................................... 1-4 Battery Disconnect Switch-Renew .......................... 1-4
Battery Conditioner-Renew .................................... 1-4
Battery Disconnect Switch to Bulkhead
Stud Cable Assembly-Renew .................................. 1-5
Battery to Battery Disconnect Switch
Cable Assembly-Renew .......................................... 1-6
Bulkhead to Starter Jump Terminal
Harness-Renew ...................................................... 1-7
BDS to Bulkhead Dirty Feed Harness-Renew ......... 1-8
Alternator and Regulator System (14.02) ............ 14-2-1 Description ............................................................. 2-1
Specifications.......................................................... 2-1
Maintenance ........................................................... 2-1 Alternator-Renew................................................... 2-1
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Battery System (14.01)
Power Supply (14.00)
May 2007 Workshop Manual 14-1-3
Charging Circuit
Electrical power generated at the alternator flows via two ‘T Pi ece’ connectors to the engine bay ‘Dirty Feed’ stud. It then
flows via the Battery Disconnect Switch (BDS) to the battery positive terminal. Both the alternator and the battery are
earthed via the vehicle body to complete the charging circuit.
The starter motor and the ‘jump start terminal’ ar e also fed directly from the charging circuit.
Go to page 18-X-XX for complete power dist ribution circuit diagram (Circuit Sheet 25).
+12 Volt Distribution
The +12 volt supply comes from the battery to the battery disc onnect switch (BDS). Assuming that this switch is not
activated, 12 volt power is then available from C0046-8 on the BDS to all of the clean feed battery studs.
The following clean feeds are then live:
• Boot fuse box clean feed
• Under bonnet fuse box clean feed
• CEM busbars 1, 2, 3 and 4 clean feeds
12V power to all systems and components is then controlled by the CEM and the under bonnet / boot fuse boxes.
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Battery System (14.01)
Power Supply (14.00)
May 2007 Workshop Manual 14-1-7
7. Remove nuts (x2), battery compartment cover to body.
Remove cover.
8. Loosen terminal nut, disconnect main battery cable (see Fig. 1).
9. Remove nut and washer securing battery cable to battery disconnect switch.
10. Release cable and main battery cable from battery disconnect switch.
11. Loosen terminal nut, disconnect main battery cable (positive), remove cable.
Installation
1. Install battery cables (x2), install washer, install and torque tighten nut.
2. Install battery compartment cover, install and tighten screws (x2) and nuts (x2).
3. Position rear carpet, install on studs (x2).
4. Connect vehicle battery.
5. Install panel assembly - quar ter trim middle section - RH
(see Workshop Manual pr ocedure 01.05.CL Panel
Assembly - Quarter Trim Mi ddle Section - RH - Renew).
6. Install rear compartment cover.
7. Power RH seat to original position.
Bulkhead to Starter Jump Terminal
Harness-Renew
Removal
1. Disconnect vehicle battery.
2. Remove terminal jump start (see Workshop Manual procedure 14.01.EA Terminal - Jump Start - Renew).
3. Raise vehicle on ramp.
4. Remove RH front wheel arch liner (see Workshop Manual procedure 01.02.GB Wheel Arch Liner - Front -
RH - Renew).
5. Release battery cable clips (x6), from body (see Fig. 1).
6. Release battery cable clips (x2) from screen washer reservoir (see Fig. 2).
7. Release cover, remove nut securing harness to bulkhead stud.
8. Release harness from bulkhead stud, manoeuvre and remove harness.
Fig. 1
Warning
Always connect the earth (- ve) terminal last.
Repair Operation Time (ROT)
$
Warning
To prevent damage to electrical components, always
disconnect the vehicle battery when working on the
vehicle's electrical system. The earth lead ( - ve) must be disconnected first an d reconnected last.
Fig. 1
Fig. 2
$
$
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Battery System (14.01)
Power Supply (14.00)14-1-8 Workshop Manual May 2007
Installation
1. Position harness to bulkhead stud, install and torque tighten nut, install cover.
2. Secure harness to body an d screen washer reservoir
with clips (x8).
3. Install RH front wheel arch liner (see Workshop Manual procedure 01.02.GB Wheel Arch Liner - Front - RH -
Renew).
4. Lower vehicle on ramp.
5. Install terminal jump start (see Workshop Manual procedure 14.01.EA Terminal - Jump Start - Renew).
6. Connect vehicle battery.
BDS to Bulkhead Dirty Feed Harness-
Renew
Removal
1. Remove RH seat (see Workshop Manual procedure 01.10.AA Seat Assembly - Front - RH - Remove for
Access and Refit).
2. Disconnect vehicle battery.
3. Remove screws (x4), retaining brackets securing front floor carpet, remove brackets (x2).
4. Release RH rear floor carpet from fasteners (x4), remove carpet.
5. Remove nuts (x2) and screws (x2) securing RH rear heel board to body and support rail then remove heel board.
6. Remove nuts (x3) and scre ws (x6) securing CEM cover
plate to body, remove cover plate. 7. Release cover, remove nut securing battery dirty feed
cable to bulkhead stud (see Fig. 1).
8. Release battery dirty feed cable clips (x9) from body.
9. Remove nut securing battery dirty feed cable to battery disconnection switch, release cable from battery
disconnection switch (see Fig. 2).
10. Remove battery dirty feed cable from vehicle.
Installation
1. Install battery dirty feed cable in vehicle.
2. Connect battery dirty feed cable to battery disconnection switch, insta ll and torque tighten nut.
3. Secure battery dirty feed cab le to body with clips (x9).
4. Connect battery dirty feed cable to bulkhead stud, install and torque tighten nut.
5. Install terminal cover.
6. Install CEM cover plate, Install and torque tighten nuts (x3) and screws (x6).
7. Install RH rear heel board, install and torque tighten nuts (x2) and screws (x2).
8. Install RH rear floor carpet and secure with fasteners (x4).
Warning
Always connect the earth (- ve) terminal last.
Repair Operation Time (ROT)
Warning
To prevent damage to electrical components, always disconnect the vehicle battery when working on the
vehicle's electrical system. The earth lead ( - ve) must be disconnected first and reconnected last.
Fig. 1
Fig. 2
$
$