Page 314 of 947
Fuel Charging System (03.04)
Engine (03.00)3-4-8 Workshop Manual May 2007
Page 315 of 947
Accessory Drive System (03.05)
Issue 4, November 2008Workshop Manual 3-5-1
Engine (03.00)
Accessory Drive System (03.05)
Description
Remove
1. Set the battery isolation switch to ‘OFF’.
2. Release the three clips and remove the throttle body
duct for access..
3. Disconnect the two ‘quickfit’ breather pipe connections from the air cleaner duct.
Torque Figures
DescriptionNmlb/ft
Belt Tensioner 34-46 25.1-
34
Idler Pulleys 34-46 25.1-
34
Repair Operation Time (ROT)
Repair Operation Time (ROT)
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Accessory Drive System (03.05)
3-5-2Workshop ManualIssue 4, November 2008
4. Release the tensioner and remove the belt from the idler
(see Figure 1).
Figure 1
5. Remove the bolt that attaches the tensioner to the engine and remove.
Install
1. Install tensioner to engine (bolt x1) (torque).
2. Release tensioner and slip belt on idler.
3. Install throttle body duct.
4. Connect breather pipe quickf its (x2) to air cleaner duct.
5. Battery isolation switch ‘ON’.
Idler Pulley-Renew
Removal
1. Set the battery isolation switch to ‘OFF’.
2. Release the three clips and remove the throttle body duct for access.
3. Disconnect the two ‘quick-fit’ breather pipe connectors from the air cleaner duct.
4. Release the tensioner and remove the belt from the idler. 5. Remove the bolt (2) that attaches the idler (1) to the
engine (refer to Figure 1)..
Figure 1
6. Remove the idler.
Install
1. Install idler to engine (bolt x1) (torque).
2. Release tensioner and slip belt on idler.
3. Install throttle body duct.
4. Connect breather pipe quickfits (x2) to air cleaner duct.
5. Battery isolation switch ‘ON’.
Engine Drive Belt Idler Assembly-Renew
Removal
1. Set the battery isolation switch to ‘OFF’.
2. Release the three clips and remove the throttle body duct for access.
3. Disconnect the two ‘quick-fit’ breather pipe connectors from the air cleaner duct.
Repair Operation Time (ROT)
A030553
Repair Operation Time (ROT)
ItemCode
Engine Drive Belt Idler Assembly-
Renew 03.05.BG
Page 317 of 947
Accessory Drive System (03.05)
Issue 4, November 2008Workshop Manual 3-5-3
4. Release the tensioner and remove the belt from the idler
(see Figure 1).
Figure 1
5. Remove the bolt that attaches the idler to the engine.
6. Remove the idler.
Installation
1. Put the idler in position on the engine.
2. Install and torque the bolt that attaches the idler.
3. Release the tensioner and put the belt on the idler.
4. Install the duct for the throttle body.
5. Connect the two ‘quick-fit’ connectors for the breather pipes to the air cleaner duct.
6. Set the battery isolation switch to ‘ON’.
Page 319 of 947
Engine Cranking System (03.06)
May 2007Workshop Manual 3-6-1
Engine (03.00)
Engine Cranking System (03.06)
Maintenance
Removal
1. Remove RH exhaust manifold (see Workshop Manual
procedure 09.00.CA Manifold - Exhaust - RH - Renew).
2. Switch battery isolation switch ‘OFF’.
3. Remove battery cable from starter motor.
4. Disconnect solenoid multiplug from starter motor (see Figure 1).
Figure 1
5. Remove starter motor bolts (x2) (see Figure 2).
Figure 2
Installation
1. Install starter motor bolts (x2).
2. Connect solenoid multiplug to starter motor.
3. Install battery cable from starter motor.
4. Switch battery isolation switch ‘ON’. 5. Install RH exhaust manifold (see Workshop Manual
procedure 09.00.CA Manifold - Exhaust - RH - Renew).
Repair Operation Time (ROT)
Page 320 of 947
Engine Cranking System (03.06)
3-6-2Workshop Manual May 2007
Page 321 of 947
Ignition System (03.07)
Engine (03.00)
October 2005 Workshop Manual 3-7-1
Engine (03.00)
Ignition System (03.07)
Maintenance
Repair Operation Time (ROT)
Page 322 of 947
Ignition System (03.07)
Engine (03.00)3-7-2 Workshop Manual October 2005