Interior Trim (01.05)
Body System (01.00)1-4-16 Workshop Manual Issue 5, January 2010
7. Release seal from B-post adhesive (see Figure 3).
8. Release inner part of seal from tonneau (see Figure 4).
9. Release outer seals from body (both sides) and remove seal.
10. Remove chrome trims and clips from seal.
Installation
1. Clean adhesive from B-posts.
2. Install chrome trims and clips to seal.
3. Apply suitable adhesive to B-post part of seal.
4. Align and install seal to fitted position on B-posts (both sides).
5. Position retaining bar and install nuts (both sides).
6. Install outer seals to body (both sides).
7. Install inner part of seal to tonneau.
8. Install margin seal retaining clip from B-post (both sides).
9. Install retaining clip to B-post (both sides). 10. Install panel assembly body side RH (see Workshop
Manual procedure 01.05.DX Panel Assembly - Bodyside
Trim - Rear - RH - Renew).
11. Install panel assembly body side LH (see Workshop Manual procedure 01.05.DY Panel Assembly - Bodyside
Trim - Rear - LH - Renew).
Door Trim Weather Strip Assembly -
Renew (Roadster Only)
Removal
1. Remove LH door assembly (see Workshop Manual procedure 01.03.FA Door Assembly - LH - Remove for
Access & Refit).
2. Remove RH door assembly (see Workshop Manual procedure 01.03.EA Door Assembly - RH - Remove for
Access & Refit).
3. Remove LH front sill plate (see Workshop Manual procedure 01.05.AK Plate - Front Sill - LH - Renew).
4. Remove RH front sill pl ate (see Workshop Manual
procedure 01.05.AJ Plate - Front Sill - RH - Renew).
5. Remove header rail finisher (see Workshop Manual procedure 01.08.JA Finisher - Header - Windshield -
Renew).
6. Remove screw and retaining stud seal retainer to A-post (both sides).
7. Release seal from under tonneau seal and to top of A- posts (both sides) (see Figure 1).
Figure 3
Figure 4
Repair Operation Time (ROT)
ItemCode
Door Trim Weather Strip Assembly-
Renew 01.07.AX
Figure 1
Interior Trim (01.05)
Body System (01.00)
Issue 5, January 2010 Workshop Manual 1-4-17
8. Release locating section from above A-post chrome trims (both sides) (see Figure 2).
9. Release seal from under A-post chrome trims (both sides) (see Figure 3).
10. Release seal from header rail and remove.
Installation
1. Clean adhesive from header rail.
2. Apply suitable adhesive to header rail and secure seal to header rail.
3. Secure seal under chrome trims (both sides).
4. Secure locating section from over chrome trims (both sides). 5. Secure seal from top of A-posts to under tonneau seal
(both sides) (see Figure 4).
6. Install screw and retaining stud seal retainer to A-post (both sides).
7. Install RH front sill plate (see Workshop Manual procedure 01.05.AJ Plate - Front Sill - RH - Renew).
8. Install LH front sill plate (see Workshop Manual procedure 01.05.AK Plate - Front Sill - LH - Renew).
9. Install RH door assembly (see Workshop Manual procedure 01.03.EA Door Assembly - RH - Remove for
Access & Refit).
10. Install LH door assembly (see Workshop Manual
procedure 01.03.FA Door Assembly - LH - Remove for
Access & Refit).
11. Install header rail finisher (see Workshop Manual procedure01.08.JA Finisher - Header - Windshield -
Renew).
12. Perform water leak test (see Workshop Manual
procedure 01.17.XX Water Test).
Figure 2
Figure 3
Figure 4
Restraining Devices (01.20)
Body System (01.00)1-14-6 Workshop Manual May 2007
5. Disconnect pre-tensioner mu ltiplug, release multiplug
from mounting bracket (see Figure 2).
6. Release harness fir tree clips (x2) from seat belt mounting bracket.
7. Release main fuse clips from seat belt mounting bracket.
8. Remove bolts (x4) securing seat belt mounting bracket to body.
9. Remove seat belt assembly.
10. Remove bolt securing seat belt stalk to seat frame, remove stalk.
Installation
1. Position seat belt stalk to seat frame, install and torque tighten bolt.
2. Install seat belt assembly, in stall and torque tighten bolts
(x4).
3. Install seat belt in upper anchor mounting plate.
4. Position seat belt upper anchor mounting plate, install and torque tighten bolts (x5).
5. Install main fuse to mounting bracket.
6. Secure harness fir tree clips (x2) in mounting bracket.
7. Connect pre-tensioner multip lug, secure multiplug in
mounting bracket.
8. Install moulding assembly - quartet trim upper - LH (see Workshop Manual procedure 01.05.CL Moulding
Assembly - Quarter Trim Upper - RH - Renew).
9. Install front seat (see Workshop Manual procedure 01.10.AA Seat Assembly - Front - RH - Remove for
Access and Refit).
Passenger Airbag - Renew
Removal
1. Disconnect vehicle battery for minimum of 2 minutes.
2. Remove airbag panel and door assembly (see Workshop Manual procedure 01.12.AJ Panel and Door Assembly -
Air Bag - Renew).
3. Remove bolts (x4) securing airbag unit.
4. Disconnect multiplugs (x2), remove airbag unit.
Installation
1. Install airbag unit, install and tighten bolts (x4), connect multiplugs (x2).
2. Install airbag panel and d oor assembly (see Workshop
Manual procedure 01.12.AJ Panel and Door Assembly -
Air Bag - Renew).
3. Connect vehicle battery.
ARS Side Impact Sensor Assembly - B
Pillar-Renew
Removal
1. Remove plate - front sill - RH (see Workshop Manual procedure 01.05.AJ Plate - Front Sill - RH - Renew).
2. Pull back sill carpet sufficient to access side impact sensor.
3. Disconnect multiplug from side impact sensor (see Figure 1).
4. Remove screws (x2) securing side impact sensor to inner
sill, remove sensor.
Installation
1. Install side impact sensor, install and tighten screws (x2).
2. Connect multiplug to side impact sensor.
3. Re-position sill carpet.
4. Install plate - front sill - RH (see Workshop Manual procedure 01.05.AJ Plate - Front Sill - RH - Renew).
Side Impact Door ARS Sensor Assembly -
Renew
Figure 2
A0120187
Repair Operation Time (ROT)
ItemCode
Passenger Airbag -Renew 01.20.CA
Repair Operation Time (ROT)
ItemCode
ARS Side Impact Sensor Assembly-B-
pillar-Renew 01.20.DB
Repair Operation Time (ROT)
ItemCode
Side Impact Door ARS Sensor Assembly-
Renew 01.20.DD
