2010 ASTON MARTIN V8 VANTAGE battery

Driveshaft (05.01)
Driveline (05.00)
May 2007 Workshop Manual 5-1-5
18. Remove bolt securing propshaft speed sensor to torque tube and remove sensor.
19. Release clips (x5) securing transmission harness to torque tube.
20. Remove bolts (x4) securing exhaust mountings to torque tube.
Installation
1. Secure exhaust mountings to torque tube using bolts.
2. Secure transmission harness to torque tube using clips.
3. Secure propshaft speed sensor to torque tube using bolt.
4. Connect multiplug between propshaft speed sensor and transmission harness.
5. Install slave cylinder and spacer to torque tube.
6. Secure slave cylinder to torque tube using bolts.
7. Secure clutch position sensor to slave cylinder using bolts.
8. Secure clutch position sensor harness to side of torque
tube using clips.
9. Secure clutch position sensor harness to top of torque tube using clip.
10. Connect multiplug between clutch position sensor and transmission harness.
11. Install clutch pipe to torque tube.
12. Secure clutch pipe to transmission harness using clips.
13. Secure transmission harness to clutch pipe mounting bracket using clip.
14. Install clip and install clutch pipe to slave cylinder adaptor.
15. Install grommet sealing clutch pipe to torque tube.
16. Install clip and refit bleed pi pe to slave cylinder adaptor.
17. Install grommet sealing clutch bleed pipe to torque tube.
18. Install torque tube assembly (see Workshop Manual procedure 05.01.CA Torque Tube - Remove for Access
& Refit).
19. Connect vehicle battery.
20. Bleed clutch hy draulics (see Workshop Manual
procedure 08.00.AE Clutch Hydraulic System -
Sportshift - Bleed).
21. Lower vehicle on ramp.
Torque Tube-Remove for Access/Refit
Remove
1. Disconnect vehicle battery.
2. Raise vehicle on ramp. 3. Remove transaxle (see Workshop Manual procedure
07.03.AA Transaxle Assembly - Manual - Remove for
Access and Refit).
4. Remove LH exhaust manifo ld (see Workshop Manual
procedure 09.00.CB Manifold - Exhaust - LH - Renew).
5. Allow torque tube to lower until engine is balanced.
6. Remove large circlip using special tool (see Fig. 1).
7. With assistance, remove propshaft from torque tube (see Fig. 2).
Repair Operation Time (ROT)
Warning
The torque tube is heavy. To avoid personal injury or
damage to the torque tube, torque tube removal / installation is a two person operation.
Fig. 1
Fig. 2

Driveshaft (05.01)
Driveline (05.00)
May 2007 Workshop Manual 5-1-7
6. Manual Only - Bleed clutch hydraulics.
7. Install LH exhaust manifold (see Workshop Manual 09.00.CB Manifold - Exhaust - LH - Renew).
8. Install transaxle (see Workshop Manual07.03.AA Transaxle Assembly - Manual - Remove for Access and
Refit).
9. Lower vehicle on ramp.
10. Connect vehicle battery.
RH/LH Drive Shaft Assembly-Renew
Removal
1. Raise vehicle on ramp.
2. Remove road wheel(s).
3. Remove rear undertray (see Workshop Manual procedure 01.02.PB Undertray - Rear - Renew).
4. With assistance, remove drive shaft nut.
5. Remove and discard Allen bolt s (x6), collect plates (x3),
drive shaft to differential.
6. Release drive shaft from rear hub, remove drive shaft.
Installation
1. Clean drive shaft and mating faces on differential flange and rear hub.
2. Install drive shaft in rear hub, align to differential flange.
3. Apply thread lock to new Allen bolt threads.
4. Clean and install plates (x3), Allen bolts (x6), tighten bolts.
5. Install drive shaft nut. With assistance, tighten nut.
6. Install rear undertray (see Workshop Manual procedure 01.02.PB Undertray - Rear - Renew).
7. Install road wheel(s).
8. Lower vehicle on ramp. Caution
Clutch fluid must not be allowed to contact vehicle paint work. Remove spilt clutch fl uid from the paint work by
rinsing away with running water.
Repair Operation Time (ROT)

Brake Actuation System (06.06)
Brake System (06.00)
May 2007 Workshop Manual 6-6-11
11. Loosen and disconnect RH/LH brake tube union from in line connection (see Fig. 2).
12. Release brake tube from clips (x2), remove brake tube.
Installation
1. Install brake tube, connect unions, secure brake tube in clips (x2), torque tighten unions.
2. Install LH/RH front wheel arch liner (see Workshop Manual procedure 01.02.FB/01.02.GB Wheel Arch
Liner - Front - LH - Renew
3. Remove pedal support.
4. Top-up brake fluid.
5. Bleed brake Caliper with assistance.
6. Remove bleed bottle.
7. Install bleed nipple dust caps.
8. Clean off excess fluid.
9. Top-up brake fluid.
10. Install road wheel(s)).
11. Lower vehicle on ramp.
Dynamic Stability Control Module-
Renew
Removal
1. Raise vehicle on ramp.
2. Disconnect vehicle battery.
3. Remove road wheel(s).
4. Remove bleed nipple dust caps.
5. Position bleed container, connect bleed hose to LHR Caliper, open bleed nipples (x1).
6. Position bleed container, connect bleed hose to LHF Caliper, open bleed nipples (x1).
7. Depress brake pedal >60 mm and secure with support.
8. Tighten LHR bleed nipple, disconnect bleed hose, remove bleed container and fit dust cap.
9. Tighten LHF bleed nipple, disconnect bleed hose, remove bleed container and fit dust cap.
10. Remove LH front wheel arch liner (see Workshop Manual procedure 01.02.FB Wheel Arch Liner - Front -
LH - Renew).
11. Disconnect modulator multiplug.
12. Mark brake pipe unions fo r assembly purposes. Loosen
and disconnect brake pipe un ions (x6) from modulator.
Plug modulator and pipe connections.
13. Remove Torx bolts (x3) securing modulator mounting bracket to body. Remove modulator.
14. Remove Torx bolts (x3) securing modulator to mounting bracket. Collect mounting bracket from modulator.
Installation
1. Install modulator to mounting bracket, install and torque tighten Torx bolts (x3).
2. Install modulator to body, install and torque tighten Torx bolts (x3).
3. Remove plugs. Install and torque tighten brake unions (x6) to modulator.
4. Connect modulator multiplug.
Fig. 2
Repair Operation Time (ROT)
A0606128
WA R N I N G
AVOID SKIN / EYE CONTACT OR INGESTION OF
BRAKE FLUID. IF SKIN OR EYES ARE SPLASHED WITH BRAKE FLUID, RINSE THE AFFECTED AREA
IMMEDIATELY WITH PLENTY OF WATER AND OBTAIN
MEDICAL ATTENTION. IF BRAKE FLUID IS INGESTED, OBTAIN IMMEDIATE MEDICAL ATTENTION.
WA R N I N G
BRAKE FLUID IS HYGROSCOPI C. IF KEPT IN OPENED
CONTAINERS IT WILL ABSORB WATER VAPOUR. USE ONLY BRAKE FLUID FROM FRESHLY OPENED
CONTAINERS WHEN TOPPING-UP THE BRAKE FLUID RESERVOIR.
Caution
Brake fluid must not be allo wed to contact the vehicle
paint work. Remove spilt brake fluid from the paint work
by rinsing away with running water.
Caution
Always plug pipe ends to prevent ingress of dirt or moisture into the system.

Anti-lock Braking System (ABS) (06.09)
Brake system (06.00)
6-9-4 Workshop ManualIssue 4, November 2008
Maintenance
ABS Modulator - Remove and Install
Remove
1. Disconnect the vehicle battery.
2. Raise the vehicle and make it safe.
3. Remove the four road wheels.
4. Remove the dust caps from the four brake caliper bleed
nipples .
5. Put a container in position under the rear left-side caliper to collect brake fluid.
6. Connect a bleed hose to rear left-side caliper.
7. Open the bleed nipple.
8. Put a container in position under the front left-side caliper to collect brake fluid.
9. Connect a bleed hose to front left-side caliper
10. Open the bleed nipple.
11. Operate the brake pedal more than 60 mm and install a pedal clamp to hold it.
12. Tighten the two bleed nipples.
13. Disconnect the two bleed hoses.
14. Remove the two fluid containers.
15. Install the two dust caps.
16. Remove the five or six screws that attach the rear half of the front left wheelarch liner.
17. Remove the self-tapping screw that attaches the rear of the wheelarch liner into the wheelarch.
18. Move the wheel arch liner to get access. 19. Disconnect the electrical connector from the modulator.
20. Put a label on each brake pipe union for the assembly
procedure.
21. Loosen and disconnect the six brake pipe unions from
the modulator. Install plugs into the modulator and the
pipe connections.
22. Remove the three M8 Torx-head screws (1) that attach the modulator mounting bracket to the body.
23. Remove the modulator.
24. Remove the three M6 Torx-head bolts that attach the modulator to the mounting bracket. Remove the
mounting bracket from the modulator.
Installation
1. Install the modulator onto the mounting bracket.
2. Install and torque the three M6 Torx-head bolts.
3. Install the modulator to the body.
4. Install and torque the three M8 Torx-head screws.
5. Remove the sealing plugs.
6. Install and torque the six brake unions to the modulator.
7. Connect the electrical connector to the modulator.
8. Put the wheel arch liner back in the correct position.
9. Install the self-tapping screw that attaches the rear of the wheelarch liner into the wheelarch.
10. Install the five or six scre ws to attach the wheel arch
liner.
11. Bleed the braking system (Refer to ’Brake Bleeding - AMDS

Manual Transmission (07.03)
Transmission (07.00)7-3-2 Workshop Manual Issue 5, January 2010
Specifications Maintenance
Transaxle Assembly - Remove for Access
and Install
Removal
1. Disconnect the battery ground cable.
2. Remove the rear undertray (refer to Workshop Manual procedure 01.02.PB - Rear Undertray).
3. Raise the vehicle and install straps to hold it to the lift (refer to Figure 1).
Figure 1
Type
Graziano AM803T transaxle with:
• Integrated Shifter Bellcrack System (Cable Operated)
• Integrated Reverse Switch
• Plate Type Limited Slip Differential
Synchronisers
Triple Cone Syncros on 1st and 2nd, double cone on all
other gears incl. reverse.
Lubrication
Pressure fed system with integrated pump driven by the
input shaft. Filter (filter is serviceable item).
Transaxle Oil
Shell Transaxle 75W/90 (very important that this is the
transaxle type, Do not use Shell Spirax 75W90)
Transaxle Quantity.
Coolant System Quantity. 4 ltr (7 pt / 4.2 US qts)
0.5 ltr (0.9 pt / 0.53 US qts)
Transaxle + Coolant
Quantity 4.5 ltr (7.9 pt / 4.6 US qts)
Gear Ratios
1st 2nd 3rd 4th 5th 6th
3.15:1 1.95:1 1.44:1 1.15:1 0.94:1 0.77:1 (upto VIN
C00525)
0.76:1 (VIN
C00526
Onwards)
Reverse
2.39:1
Differential Locking Ratio
10% Drive, 30% Coast
Torque Figures
DescriptionNm.lb. / ft.
Sump plug 49 36.5
LH Output shaft housing 10 7.5
Halfshaft 70 52
Differential Cover 35 26
Repair Operation Time (ROT)
ItemCode
Transaxle Assembly-Remove for
Access/Refit 07.03.AA
WAR NI NG
WHEN YOU LIFT THE VEHICLE ON A 'TWO POST' LIFT MAKE SURE THAT YOU USE A STRAP TO HOLD THE REAR END OF THE VEHICLE TO THE RAMP. IF YOU
DO NOT, THE VEHICLE CAN FALL OFF THE RAMP AND CAUSE PERSONAL INJURY OR DEATH.
WAR NI NG
THE EXHAUST SYSTEM WILL BE VERY HOT AFTER
OPERATION. LET THE EXHA UST COOL BEFORE YOU
DO WORK. IF YOU DO NO T, PESONAL INJURY CAN
OCCUR.

Manual Transmission (07.03)
Transmission (07.00)7-3-8 Workshop Manual Issue 5, January 2010
32. Install the exhaust front mount.
33. Clean the component mating faces.
34. Apply an applicable sealant to the component mating faces.
35. Install the exhaust centre pipe.
36. Install and tighten the four bolts that attach the exhaust centre pipe to the exhaust front mount.
37. Put the clamps into position on the exhaust pipes.
38. Loosely install the four bolts that attach the exhaust centre pipe to the rear silencer.
39. Align the exhaust assembly.
40. Tighten the two clamps that attach the exhaust centre pipe to the catalytic converters.
41. Install the cross brace.
Figure 24
42. Install and torque the four bolts that attach the cross brace to the rear subframe.
Figure 25
43. Remove the strap that attaches the vehicle to the lift.
44. Lower the vehicle until the wheels are 10 mm above the ground. 45. Connect the battery ground cable.
46. Start the engine.
47. Select first gear and let the wheels to turn for 10
seconds.
48. Stop the engine.
49. Lift the vehicle.
50. Remove the fill plug for the transaxle oil.
51. Make sure that the transaxle oil is level with the opening for the transaxle oil. Add more oil if necessary.
52. Install and tighten the fill plug for the transaxle oil.
53. Install the rear undertray (refer to Workshop Manual
procedure 01.02.PB - Rear Undertray).
Complete Sportshift Hydraulic Kit-Renew
Removal
1. Disconnect vehicle battery.
2. Raise vehicle on ramp and secure with straps.
3. Remove road wheel(s).
4. Remove rear exhaust silencer assembly (see Workshop Manual procedure 09.00.KA Muffler & Bypass Valve
Assembly - Remove for Access & Refit).
5. Roadster Only - Remove centre undertray (see
Workshop Manual procedure 01.02.MB Undertray -
Centre - Renew).
6. Remove bolts (x4), subframe cross brace.
7. Remove centre exhaust mounting bolts (x4).
8. Loosen clamp nuts (x2), release centre pipe from both catalysts.
9. Remove centre pipe and rear exhaust pipes as an
assembly.
WAR NI NG
THE EXHAUST CENTRE PIPE IS HEAVY. GET THE AID OF ONE MORE PERSON
TO DO THE STEP THAT FOLLOWS.
WAR NI NG
TRANSAXLE OIL CAN BE HARMFUL.
OBEY ALL TRANSAXLE OIL MANUFACTURER’S SAFETY INSTRUCTIONS WHEN YO U HANDLE COMPONENTS
THAT HAVE TOUCHED TRANSAXLE OIL.
Repair Operation Time (ROT)
ItemCode
Complete Sportshift Hydraulic Kit-
Renew 07.03.AB
WAR NI NG
ALWAYS DISCONNECT THE BATTERY EARTH (- VE)
TERMINAL FIRST.
WAR NI NG
WHEN YOU LIFT THE VEHICLE ON A 'TWO POST' LIFT MAKE SURE THAT YOU USE A STRAP TO HOLD THE REAR END OF THE VEHICLE TO THE RAMP. IF YOU
DO NOT, THE VEHICLE CAN FALL OFF THE RAMP AND CAUSE PERSONAL INJURY OR DEATH.
Caution
When using a ‘two post’ vehicle ramp, remove the
screws that secure the rear section of the wheel arch
liner to body. Hold back the rear section of the wheel
arch liner to correctly position the foot of the vehicle lift.

Manual Transmission (07.03)
Transmission (07.00)7-3-12 Workshop Manual Issue 5, January 2010
33. Connect vehicle battery.
34. Bleed clutch (see Workshop Manual procedure 08.00.AE Clutch Hy draulic System - Sportshift - Bleed).
35. Test drive vehicle.
36. Raise vehicle on ramp; check transaxle and Sportshift
fluid.Complete Shifter Assembly-Renew-
Roadster Only
Removal
1. Disconnect vehicle battery.
2. Remove Gear position sensor (see Workshop Manual procedure 07.03.AL Sensor - Transmission Assembly -
Sportshift - Renew).
3. Release harness clip from shifter casing.
4. Remove and discard clips (x2) securing hoses into shifter assembly and disconnect hoses (see Figure 1).
5. Remove shifter unit (bolts x6, nut x1) and release from dowels (x2) (s ee Figure 2).
WAR NI NG
ALWAYS CONNECT THE BATTERY EARTH (+VE)
TERMINAL FIRST.
WAR NI NG
TRANSAXLE OIL CAN BE HARMFUL.
OBEY ALL TRANSAXLE OIL MANUFACTURER’S SAFETY INSTRUCTIONS WHEN YOU HANDLE COMPONENTS
THAT HAVE TOUCHED TRANSAXLE OIL.
Repair Operation Time (ROT)
ItemCode
Complete Shifter Assembly-Renew 07.03.AC
WAR NI NG
ALWAYS DISCONNECT THE BATTERY EARTH (- VE) TERMINAL FIRST.
Figure 1
WAR NI NG
TRANSAXLE OIL CAN BE HARMFUL.
OBEY ALL TRANSAXLE OIL MANUFACTURER’S SAFETY INSTRUCTIONS WHEN YO U HANDLE COMPONENTS
THAT HAVE TOUCHED TRANSAXLE OIL.
!
!

Manual Transmission (07.03)
Transmission (07.00)
Issue 5, January 2010 Workshop Manual 7-3-13
6. Remove and discard gasket (see Figure 3).
7. Remove and discard hose O-rings (x3).
Install
1. Install new O-rings to hoses.
2. Clean mating faces and install new gasket to dowels.
3. Ensure alignment of selector mechanism with shifter unit and install shifter unit.
4. Install hoses into shifter unit and install clips.
5. Install harness clip into shifter casing.
6. Install Gear position se nsor (see Workshop Manual
procedure 07.03.AL Sensor - Transmission Assembly -
Sportshift - Renew).
7. Connect vehicle battery.
8. Test drive vehicle.
9. Raise vehicle on ramp; Check transaxle and Sportshift fluid.
10. Lower vehicle on ramp.
Reservoir Tank Assembly-Renew-
Roadster Only
Removal
1. Disconnect vehicle battery.
2. Raise vehicle on ramp.
3. Remove rear undertray (see Workshop Manual procedure 01.02.PB Undertray - Rear - Renew). 4. Remove clips and release reservoir hoses from valve unit
and pump (place drain tray to collect fluid) (see Figure
1).
5. Release reservoir hoses from transaxle mounting clips
(x2) (see Figure 2).
Figure 2
Figure 3
WA R N I N G
ALWAYS CONNECT THE BATTERY EARTH (+VE)
TERMINAL FIRST.
Repair Operation Time (ROT)
!
Figure 1
WA R N I N G
TRANSAXLE OIL CAN BE HARMFUL.
OBEY ALL TRANSAXLE OIL MANUFACTURER’S SAFETY INSTRUCTIONS WHEN YOU HANDLE COMPONENTS THAT HAVE TOUCHED TRANSAXLE OIL.
Figure 2
!
!