2009 YAMAHA SUPERJET maintenance

Maintenance and care
57
nents. Have a Yamaha dealer lubricate the
handlebar pivot shaft.

Intermediate housing
Fill the intermediate housing with water-re-
sistant grease through the grease nipple
using a grease gun.
EJU34440Adjusting the choke cable
Check that the choke cable is properly adjust-
ed.
(1) Pull the choke knob out until it stops, and
then release the knob. The knob should
not move.(2) If the choke knob moves back on its own,
tighten the choke knob adjusting nut
slightly. If the knob is difficult to move,
loosen the adjusting nut slightly.
EJU34452Checking the battery
Check the level of the battery electrolyte and
make sure that the negative (–) and positive
(+) battery leads are tightened securely.
WARNING
EWJ00791
Battery electrolyte is poisonous and dan-
gerous, causing severe burns, etc. Elec-
trolyte contains sulfuric acid. Avoid
contact with skin, eyes, or clothing.
Antidotes
External: Flush with water.
Internal: Drink large quantities of water or
milk. Follow with milk of magnesia, beaten
egg, or vegetable oil. Call a physician im-
mediately.
Eyes: Flush with water for 15 minutes and
get prompt medical attention.
Batteries produce explosive gases. Keep
sparks, flames, cigarettes, etc., well away.
If using or charging the battery in an en-
closed space, make sure that it is well ven-
tilated. Always shield your eyes when
working near batteries.
Keep out of the reach of children.
Grease quantity:
Initial 10 hours or 1 month:
20.0–22.0 cm³ (0.68–0.74 US oz,
0.71–0.78 Imp.oz)
Every 100 hours or 12 months:
3.0–5.0 cm³ (0.10–0.17 US oz,
0.11–0.18 Imp.oz)
1Choke knob adjusting nut
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Maintenance and care
58
To remove the battery:
Disconnect the negative (–) battery lead first,
then the positive (+) battery lead and breather
hose, and then remove the battery from the
watercraft.
To replenish the battery:
(1) Make sure that the electrolyte level is be-
tween the maximum and minimum level
marks.
(2) If the electrolyte level is low, add distilled
water to raise it to the specified level.
NOTICE: Use only distilled water for
replenishing the battery, otherwise
battery life could be shortened.
[ECJ00241]
To recharge the battery:
NOTICE
ECJ00250
Do not attempt to charge a battery hastily.
Battery life could be shortened.
It is recommended to have a Yamaha dealer
charge the battery. If you charge the battery
yourself, be sure to read and follow the in-
structions provided with the battery tester and
charger you use.
To install the battery:
(1) Place the battery in the battery compart-
ment. Connect the red lead to the positive
(+) battery terminal, and then connect the
black lead to the negative (–) battery ter-minal. NOTICE: Reversal of the battery
leads will damage the electrical parts.
[ECJ00261]
(2) Connect the breather hose to the battery.
(3) Secure the battery in place. WARNING!
Fire or explosion could result if the
breather hose is damaged, obstruct-
ed, or not connected properly.
[EWJ00451]
EJU34462
Adjusting the carburetor
NOTICE
ECJ00172
If the carburetor settings are disturbed by
someone who does not have the neces-
sary technical knowledge, poor engine
performance and damage may result.
The carburetor is a vital part of the engine and
requires very sophisticated adjustments.
Most adjustments should be left to a Yamaha
dealer who has the professional knowledge
and experience to make them.
However, the operator may adjust the trolling
speed as part of the usual maintenance rou-
tine.
EJU34470Adjusting the trolling speed
(1) Place the watercraft in the water.
(2) Start the engine and warm it up for 1 to 2
minutes.
1Maximum level mark
2Minimum level mark
1Positive (+) battery terminal: Red lead
2Negative (–) battery terminal: Black lead
3Breather hose
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Maintenance and care
59
(3) While using a diagnostic tachometer, turn
the throttle stop screw to adjust the en-
gine speed to specification. Turn the
throttle stop screw clockwise to increase
the engine speed or counterclockwise to
decrease the engine speed.
1Throttle stop screw
Trolling speed:
1300 ±50 r/min
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Index
2-stroke engine oil .................................... 24
B
Battery ................................................ 28, 46
Battery, checking...................................... 57
Battery, jumping ....................................... 64
Beaching the watercraft ........................... 42
Bilge ......................................................... 28
Boarding and starting in deep water ........ 38
Boarding and starting in shallow water .... 37
Bow rope hole .......................................... 22
C
Capsized watercraft ................................. 39
Carburetor, adjusting................................ 58
Choke cable, adjusting ............................. 57
Choke knob .............................................. 20
Cleaning the watercraft ............................ 47
Cooling water pilot outlet .................... 20, 31
Craft Identification Number (CIN) ............... 1
Cruising limitations ..................................... 8
E
Emergency procedures ............................ 63
Engine break-in ........................................ 32
Engine compartment ................................ 27
Engine overheat warning system ............. 22
Engine serial number ................................. 1
Engine shut-off cord (lanyard) .................. 30
Engine shut-off switch .............................. 19
Engine stop switch ................................... 19
Enjoy your watercraft responsibly ............ 14
F
Fire extinguisher....................................... 28
Flushing the cooling system ..................... 45
Fuel and oil............................................... 24
Fuel cock knob ......................................... 18
Fuel filter .................................................. 51
Fuel system .............................................. 27
Fuel system, checking.............................. 51
Fuel tank .................................................. 51
Fuel tank filler cap .................................... 18
Fuel tank, filling ........................................ 25
Fuse, replacing......................................... 64
G
Gasohol .................................................... 24
Gasoline ................................................... 24Getting to know your watercraft ............... 35
H
Hazard information ................................... 12
Hood ......................................................... 17
Hull and deck ........................................... 27
I
Identification numbers ................................ 1
J
Jet intake .................................................. 30
Jet intake and impeller, cleaning .............. 63
Jet thrust nozzle angle, adjusting ............. 53
Jet thrust nozzle angle, checking ............. 51
Jumper cables, connecting ...................... 64
K
Kneeling ................................................... 36
L
Labels, important ........................................ 2
Labels, other .............................................. 6
Labels, warning .......................................... 3
Launching the watercraft .......................... 32
Learning to operate your watercraft ......... 35
Leaving the watercraft .............................. 34
Limitations on who may operate the
watercraft ................................................ 7
Lubrication................................................ 46
Lubrication points ..................................... 56
M
Main components, location of .................. 15
Maintenance and adjustments ................. 47
Mixing fuel and oil .................................... 24
O
Operating in weeded areas ...................... 42
Operating positions .................................. 36
Operating your watercraft ......................... 35
Operation ................................................. 32
Operation of controls and other
functions ............................................... 17
Operation requirements ............................. 9
Owner’s/operator’s manual and tool kit .... 47
P
Periodic maintenance chart ...................... 49
Post-operation care .................................. 42
Pre-operation check list ............................ 26
Pre-operation check points ...................... 27
Pre-operation checks ............................... 26
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