2009 YAMAHA MT-01 ABS

TABLE OF CONTENTSSAFETY INFORMATION ..................1-1
DESCRIPTION ..................................2-1
Left view ..........................................2-1
Right view ........................................2-2
Controls and instruments.................2-3
INSTRUMENT AND CONTROL
FUNCTIONS.......................................3-1
Immobilizer system .........................3-1
Main switch/steering lock ................3-2
Indicator and warning lights ............3-4
Multi-function display ......................3-5
Anti-theft alarm (optional) ...............3-9
Handlebar switches ........................3-9
Clutch lever ...................................3-11
Shift pedal .....................................3-11
Brake lever ...................................3-12
Brake pedal ..................................3-12
Fuel tank cap ................................3-13
Fuel ...............................................3-13
Fuel tank breather/overflow
hose ..........................................3-15
Catalytic converters ......................3-15
Seat ..............................................3-16
Adjusting the front fork ..................3-16
Adjusting the shock absorber
assembly ...................................3-19
Luggage strap holders ..................3-21
EXUP system ...............................3-22
Sidestand ......................................3-22Ignition circuit cut-off system ........ 3-23
FOR YOUR SAFETY –
PRE-OPERATION CHECKS............. 4-1
OPERATION AND IMPORTANT
RIDING POINTS................................. 5-1
Starting the engine ......................... 5-1
Shifting ........................................... 5-2
Tips for reducing fuel
consumption ............................... 5-3
Engine break-in .............................. 5-3
Parking ........................................... 5-4
PERIODIC MAINTENANCE AND
ADJUSTMENT................................... 6-1
Owner’s tool kit ............................... 6-1
Periodic maintenance chart for the
emission control system ............. 6-2
General maintenance and
lubrication chart .......................... 6-3
Removing and installing the
cowling ........................................ 6-7
Checking the spark plugs ............... 6-8
Engine oil and oil filter cartridge ..... 6-9
Air filter element ........................... 6-13
Checking the throttle cable free
play ........................................... 6-13
Valve clearance ............................ 6-13
Tires ............................................. 6-14
Cast wheels .................................. 6-16Clutch lever .................................. 6-16
Adjusting the rear brake light
switch ....................................... 6-17
Checking the front and rear brake
pads .......................................... 6-17
Checking the brake fluid level ...... 6-18
Changing the brake and clutch
fluids ......................................... 6-19
Drive chain slack .......................... 6-19
Cleaning and lubricating the drive
chain ......................................... 6-20
Checking and lubricating the
cables ....................................... 6-21
Checking and lubricating the
throttle grip and cable ............... 6-21
Checking and lubricating the
brake and shift pedals .............. 6-22
Checking and lubricating the
brake and clutch levers ............ 6-22
Checking and lubricating the
sidestand .................................. 6-23
Checking the front fork ................. 6-23
Checking the steering .................. 6-24
Checking the wheel bearings ....... 6-24
Battery ......................................... 6-25
Replacing the fuses ..................... 6-26
Replacing a headlight bulb .......... 6-27
Tail/brake light ............................. 6-29
Replacing a turn signal light
bulb ........................................... 6-29U5YUE5E0.book Page 1 Tuesday, March 17, 2009 9:02 AM

DESCRIPTION
2-1
2
EAU10410
Left view
142,3
12 11 10 9 8 7 6 5
1. Front fork compression damping force adjusting bolt (page 3-16)
2. Front fork rebound damping force adjusting bolt (page 3-16)
3. Front fork spring preload adjusting bolt (page 3-16)
4. Seat lock (page 3-16)
5. Shock absorber assembly compression damping force adjusting screw
(page 3-19)
6. Shock absorber assembly spring preload adjusting nut (page 3-19)
7. Shift pedal (page 3-11)8. Shock absorber assembly rebound damping force adjusting knob
(page 3-19)
9. Engine oil drain bolt (crankcase) (page 6-9)
10.Engine oil drain bolt (oil tank) (page 6-9)
11.Engine oil filter cartridge (page 6-9)
12.Engine oil filler cap (page 6-9)U5YUE5E0.book Page 1 Tuesday, March 17, 2009 9:02 AM

INSTRUMENT AND CONTROL FUNCTIONS
3-19
3
TIPAlthough the total number of clicks of a
damping force adjusting mechanism
may not exactly match the above spec-
ifications due to small differences in
production, the actual number of clicks
always represents the entire adjusting
range. To obtain a precise adjustment,
it would be advisable to check the num-
ber of clicks of each damping force ad-
justing mechanism and to modify the
specifications as necessary.
EAU48080
Adjusting the shock absorber
assembly This shock absorber assembly is
equipped with a spring preload adjust-
ing nut, a rebound damping force ad-
justing knob and a compression
damping force adjusting screw.NOTICE
ECA10101
To avoid damaging the mechanism,
do not attempt to turn beyond the
maximum or minimum settings.Spring preload
Adjust the spring preload as follows.
1. Loosen the locknut.2. To increase the spring preload and
thereby harden the suspension,
turn the adjusting nut in direction
(a). To decrease the spring pre-
load and thereby soften the sus-
pension, turn the adjusting nut in
direction (b).


Use the special wrench,
which was handed out sepa-
rately at the purchase of the
vehicle, to make the adjust-
ment.


Attach the extension bar,
which is included in the own-
er's tool kit, to the special
wrench.


The spring preload setting is
determined by measuring dis-
tance A, shown in the illustra-
tion. The longer distance A is,
the lower the spring preload;
the shorter distance A is, the
higher the spring preload.
1. Spring preload adjusting nut
2. Locknut
12
U5YUE5E0.book Page 19 Tuesday, March 17, 2009 9:02 AM

INSTRUMENT AND CONTROL FUNCTIONS
3-21
3
TIPTo obtain a precise adjustment, it is ad-
visable to check the actual total number
of clicks or turns of each damping force
adjusting mechanism. This adjustment
range may not exactly match the spec-
ifications listed due to small differences
in production.
WARNING
EWA10221
This shock absorber assembly con-
tains highly pressurized nitrogen
gas. Read and understand the fol-
lowing information before handling
the shock absorber assembly.

Do not tamper with or attempt to
open the cylinder assembly.


Do not subject the shock ab-
sorber assembly to an open
flame or other high heat source.
This may cause the unit to ex-
plode due to excessive gas
pressure.


Do not deform or damage the
cylinder in any way. Cylinder
damage will result in poor
damping performance.


Do not dispose of a damaged or
worn-out shock absorber as-
sembly yourself. Take the shock
absorber assembly to a Yamaha
dealer for any service.
EAU36700
Luggage strap holders There are four luggage strap holders on
the bottom of the seat. To use the strap
holders, remove the seat, unhook the
straps from the hooks, and then install
the seat with the straps hanging out
from under the seat. (See page 3-16.)
1. Compression damping force adjusting screwCompression damping setting:
Minimum (soft):
18 click(s) in direction (b)*
Standard:
13 click(s) in direction (b)*
Maximum (hard):
8 click(s) in direction (b)*
* With the adjusting screw fully turned
in direction (a)
1 (b)(a)
1. Hook
2. Luggage strap holder
U5YUE5E0.book Page 21 Tuesday, March 17, 2009 9:02 AM

PERIODIC MAINTENANCE AND ADJUSTMENT
6-4
6
10 Drive chainCheck chain slack, alignment and
condition.
Adjust and lubricate chain with a
special O-ring chain lubricant
thoroughly.Every 1000 km (600 mi) and after washing the motorcycle or riding in the rain
11*Steering bearingsCheck bearing play and steering
for roughness.√√√√√
Lubricate with lithium-soap-based
grease.Every 20000 km (12000 mi)
12*Chassis fastenersMake sure that all nuts, bolts and
screws are properly tightened.√√√√√
13Brake lever pivot
shaftLubricate with silicone grease.√√√√√
14Brake pedal pivot
shaftLubricate with lithium-soap-based
grease.√√√√√
15Clutch lever pivot
shaftLubricate with silicone grease.√√√√√
16Shift pedal pivot
shaftLubricate with lithium-soap-based
grease.√√√√√
17 SidestandCheck operation.
Lubricate.√√√√√
18*Sidestand switchCheck operation.√√√√√√
19*Front forkCheck operation and for oil leak-
age.√√√√
20*Shock absorber as-
semblyCheck operation and shock ab-
sorber for oil leakage.√√√√ NO. ITEM CHECK OR MAINTENANCE JOBODOMETER READING
ANNUAL
CHECK 1000 km
(600 mi)10000 km
(6000 mi)20000 km
(12000 mi)30000 km
(18000 mi)40000 km
(24000 mi)U5YUE5E0.book Page 4 Tuesday, March 17, 2009 9:02 AM

MOTORCYCLE CARE AND STORAGE
7-3
7


Never use compounds or other
special treatments to clean the tita-
nium mufflers, as they will remove
the finish on the outer surface of
the mufflers.


Even the smallest amounts of oil,
such as from oily towels or finger-
prints, will leave stains on the tita-
nium mufflers, which can be
removed with a mild detergent.


Note that the thermally induced
discoloring of the portion of the ex-
haust pipe leading into the titanium
mufflers is normal and cannot be
removed.
After cleaning
1. Dry the motorcycle with a chamois
or an absorbing cloth.
2. Immediately dry the drive chain
and lubricate it to prevent it from
rusting.
3. Use a chrome polish to shine
chrome, aluminum and stainless-
steel parts.4. To prevent corrosion, it is recom-
mended to apply a corrosion pro-
tection spray on all metal,
including chrome- and nickel-plat-
ed, surfaces.
5. Use spray oil as a universal clean-
er to remove any remaining dirt.
6. Touch up minor paint damage
caused by stones, etc.
7. Wax all painted surfaces.
8. Let the motorcycle dry completely
before storing or covering it.
WARNING
EWA11131
Contaminants on the brakes or tires
can cause loss of control.

Make sure that there is no oil or
wax on the brakes or tires.


If necessary, clean the brake
discs and brake linings with a
regular brake disc cleaner or ac-
etone, and wash the tires with
warm water and a mild deter-
gent. Before riding at higher
speeds, test the motorcycle’s
braking performance and cor-
nering behavior.
NOTICE
ECA10800


Apply spray oil and wax spar-
ingly and make sure to wipe off
any excess.


Never apply oil or wax to any
rubber and plastic parts, but
treat them with a suitable care
product.


Avoid using abrasive polishing
compounds as they will wear
away the paint.
TIP

Consult a Yamaha dealer for ad-
vice on what products to use.


Washing, rainy weather or humid
climates can cause the headlight
lens to fog. Turning the headlight
on for a short period of time will
help remove the moisture from the
lens.
U5YUE5E0.book Page 3 Tuesday, March 17, 2009 9:02 AM

SPECIFICATIONS
8-2
8
3rd:
29/25 (1.160)
4th:
24/25 (0.960)
5th:
24/30 (0.800)
Chassis:Frame type:
Double cradle
Caster angle:
25.00 °
Trail:
103.0 mm (4.06 in)Front tire:Type:
Tubeless
Size:
120/70 ZR17 M/C (58W)
Manufacturer/model:
PIRELLI/DIABLO ROSSORear tire:Type:
Tubeless
Size:
190/50 ZR17 M/C (73W)
Manufacturer/model:
PIRELLI/DIABLO ROSSOLoading:Maximum load:
196 kg (432 lb)
(Total weight of rider, passenger, cargo and
accessories)
Tire air pressure (measured on cold
tires):Loading condition:
0–90 kg (0–198 lb)
Front:
250 kPa (2.50 kgf/cm², 36 psi)
Rear:
290 kPa (2.90 kgf/cm², 42 psi)
Loading condition:
90–196 kg (198–432 lb)
Front:
250 kPa (2.50 kgf/cm², 36 psi)
Rear:
290 kPa (2.90 kgf/cm², 42 psi)
High-speed riding:
Front:
250 kPa (2.50 kgf/cm², 36 psi)
Rear:
290 kPa (2.90 kgf/cm², 42 psi)Front wheel:Wheel type:
Cast wheel
Rim size:
17M/C x MT3.50Rear wheel:Wheel type:
Cast wheel
Rim size:
17M/C x MT6.00Front brake:Type:
Dual disc brake
Operation:
Right hand operationRecommended fluid:
DOT 4
Rear brake:Type:
Single disc brake
Operation:
Right foot operation
Recommended fluid:
DOT 4Front suspension:Type:
Telescopic fork
Spring/shock absorber type:
Coil spring/oil damper
Wheel travel:
120.0 mm (4.72 in)Rear suspension:Type:
Swingarm (link suspension)
Spring/shock absorber type:
Coil spring/gas-oil damper
Wheel travel:
117.0 mm (4.61 in)Electrical system:Ignition system:
TCI (digital)
Charging system:
AC magnetoBattery:Model:
GT14B-4
Voltage, capacity:
12 V, 12.0 Ah
U5YUE5E0.book Page 2 Tuesday, March 17, 2009 9:02 AM

INDEXAAir filter element .................................... 6-13
Anti-theft alarm (optional)........................ 3-9
Auxiliary light bulb, replacing ................ 6-31BBattery................................................... 6-25
Brake and clutch fluids, changing ......... 6-19
Brake and clutch levers, checking and
lubricating ........................................... 6-22
Brake and shift pedals, checking and
lubricating ........................................... 6-22
Brake fluid level, checking .................... 6-18
Brake lever ............................................ 3-12
Brake pedal ........................................... 3-12CCables, checking and lubricating .......... 6-21
Care ........................................................ 7-1
Catalytic converters .............................. 3-15
Clutch lever .................................. 3-11, 6-16
Cowling, removing and installing ............ 6-7DDimmer switch ...................................... 3-10
Drive chain, cleaning and lubricating .... 6-20
Drive chain slack ................................... 6-19EEngine break-in ....................................... 5-3
Engine oil and oil filter cartridge .............. 6-9
Engine stop switch ................................ 3-10
Engine trouble warning light.................... 3-4
EXUP system ........................................ 3-22FFront and rear brake pads, checking .... 6-17
Front fork, adjusting .............................. 3-16
Front fork, checking .............................. 6-23Fuel....................................................... 3-13
Fuel consumption, tips for reducing........ 5-3
Fuel level warning light ........................... 3-4
Fuel tank breather/overflow hose ......... 3-15
Fuel tank cap ........................................ 3-13
Fuses, replacing ................................... 6-26
HHandlebar switches ................................ 3-9
Hazard switch ....................................... 3-10
Headlight bulb, replacing ...................... 6-27
High beam indicator light ........................ 3-4
Horn switch ........................................... 3-10IIdentification numbers ............................ 9-1
Ignition circuit cut-off system ................ 3-23
Immobilizer system ................................. 3-1
Immobilizer system indicator light........... 3-4
Indicator and warning lights .................... 3-4KKey identification number ....................... 9-1LLicense plate light bulb, replacing ........ 6-30
Luggage strap holders .......................... 3-21MMain switch/steering lock........................ 3-2
Maintenance and lubrication, periodic .... 6-3
Maintenance, emission control system... 6-2
Matte color, caution ................................ 7-1
Model label ............................................. 9-2
Multi-function display .............................. 3-5NNeutral indicator light .............................. 3-4PParking ................................................... 5-4Part locations .......................................... 2-1
Pass switch ........................................... 3-10
RRear brake light switch, adjusting ......... 6-17SSafety information ................................... 1-1
Seat ....................................................... 3-16
Shifting .................................................... 5-2
Shift pedal ............................................. 3-11
Shock absorber assembly, adjusting .... 3-19
Sidestand .............................................. 3-22
Sidestand, checking and lubricating...... 6-23
Spark plugs, checking ............................. 6-8
Specifications .......................................... 8-1
Starting the engine .................................. 5-1
Start switch............................................ 3-10
Steering, checking................................. 6-24
Storage.................................................... 7-4
Supporting the motorcycle .................... 6-32TTail/brake light ....................................... 6-29
Throttle cable free play, checking ......... 6-13
Throttle grip and cable, checking and
lubricating ........................................... 6-21
Tires ...................................................... 6-14
Tool kit..................................................... 6-1
Troubleshooting .................................... 6-33
Troubleshooting chart ........................... 6-34
Turn signal indicator lights ...................... 3-4
Turn signal light bulb, replacing ............ 6-29
Turn signal switch ................................. 3-10VValve clearance..................................... 6-13
Vehicle identification number .................. 9-1
U5YUE5E0.book Page 1 Tuesday, March 17, 2009 9:02 AM