2009 YAMAHA MT-01 brake fluid

TABLE OF CONTENTSSAFETY INFORMATION ..................1-1
DESCRIPTION ..................................2-1
Left view ..........................................2-1
Right view ........................................2-2
Controls and instruments.................2-3
INSTRUMENT AND CONTROL
FUNCTIONS.......................................3-1
Immobilizer system .........................3-1
Main switch/steering lock ................3-2
Indicator and warning lights ............3-4
Multi-function display ......................3-5
Anti-theft alarm (optional) ...............3-9
Handlebar switches ........................3-9
Clutch lever ...................................3-11
Shift pedal .....................................3-11
Brake lever ...................................3-12
Brake pedal ..................................3-12
Fuel tank cap ................................3-13
Fuel ...............................................3-13
Fuel tank breather/overflow
hose ..........................................3-15
Catalytic converters ......................3-15
Seat ..............................................3-16
Adjusting the front fork ..................3-16
Adjusting the shock absorber
assembly ...................................3-19
Luggage strap holders ..................3-21
EXUP system ...............................3-22
Sidestand ......................................3-22Ignition circuit cut-off system ........ 3-23
FOR YOUR SAFETY –
PRE-OPERATION CHECKS............. 4-1
OPERATION AND IMPORTANT
RIDING POINTS................................. 5-1
Starting the engine ......................... 5-1
Shifting ........................................... 5-2
Tips for reducing fuel
consumption ............................... 5-3
Engine break-in .............................. 5-3
Parking ........................................... 5-4
PERIODIC MAINTENANCE AND
ADJUSTMENT................................... 6-1
Owner’s tool kit ............................... 6-1
Periodic maintenance chart for the
emission control system ............. 6-2
General maintenance and
lubrication chart .......................... 6-3
Removing and installing the
cowling ........................................ 6-7
Checking the spark plugs ............... 6-8
Engine oil and oil filter cartridge ..... 6-9
Air filter element ........................... 6-13
Checking the throttle cable free
play ........................................... 6-13
Valve clearance ............................ 6-13
Tires ............................................. 6-14
Cast wheels .................................. 6-16Clutch lever .................................. 6-16
Adjusting the rear brake light
switch ....................................... 6-17
Checking the front and rear brake
pads .......................................... 6-17
Checking the brake fluid level ...... 6-18
Changing the brake and clutch
fluids ......................................... 6-19
Drive chain slack .......................... 6-19
Cleaning and lubricating the drive
chain ......................................... 6-20
Checking and lubricating the
cables ....................................... 6-21
Checking and lubricating the
throttle grip and cable ............... 6-21
Checking and lubricating the
brake and shift pedals .............. 6-22
Checking and lubricating the
brake and clutch levers ............ 6-22
Checking and lubricating the
sidestand .................................. 6-23
Checking the front fork ................. 6-23
Checking the steering .................. 6-24
Checking the wheel bearings ....... 6-24
Battery ......................................... 6-25
Replacing the fuses ..................... 6-26
Replacing a headlight bulb .......... 6-27
Tail/brake light ............................. 6-29
Replacing a turn signal light
bulb ........................................... 6-29U5YUE5E0.book Page 1 Tuesday, March 17, 2009 9:02 AM

DESCRIPTION
2-2
2
EAU10420
Right view1. License plate light (page 6-30)
2. Tail/brake light (page 6-29)
3. Rear brake fluid reservoir (page 6-18)
4. Owner’s tool kit (page 6-1)
5. Luggage strap holder (page 3-21)
6. Fuse box (page 6-26)
7. Fuel injection system fuse (page 6-26)
8. Main fuse (page 6-26)9. Battery (page 6-25)
10.Headlight (page 6-27)
11.Brake pedal (page 3-12)
12.Rear brake light switch (page 6-17)
U5YUE5E0.book Page 2 Tuesday, March 17, 2009 9:02 AM

DESCRIPTION
2-3
2
EAU10430
Controls and instruments1. Clutch lever (page 3-11)
2. Left handlebar switches (page 3-9)
3. Main switch/steering lock (page 3-2)
4. Multi-function display (page 3-5)
5. Front brake fluid reservoir (page 6-18)
6. Right handlebar switches (page 3-9)
7. Throttle grip (page 6-13)
8. Brake lever (page 3-12)U5YUE5E0.book Page 3 Tuesday, March 17, 2009 9:02 AM

FOR YOUR SAFETY – PRE-OPERATION CHECKS
4-1
4
EAU15596
Inspect your vehicle each time you use it to make sure the vehicle is in safe operating condition. Always follow the inspection
and maintenance procedures and schedules described in the Owner’s Manual.
WARNING
EWA11151
Failure to inspect or maintain the vehicle properly increases the possibility of an accident or equipment damage.
Do not operate the vehicle if you find any problem. If a problem cannot be corrected by the procedures provided in
this manual, have the vehicle inspected by a Yamaha dealer.Before using this vehicle, check the following points:
ITEM CHECKS PAGE
FuelCheck fuel level in fuel tank.
Refuel if necessary.
Check fuel line for leakage.3-13
Engine oilCheck oil level in oil tank.
If necessary, add recommended oil to specified level.
Check vehicle for oil leakage.6-9
Front brakeCheck operation.
If soft or spongy, have Yamaha dealer bleed hydraulic system.
Check brake pads for wear.
Replace if necessary.
Check fluid level in reservoir.
If necessary, add recommended brake fluid to specified level.
Check hydraulic system for leakage.6-17, 6-18
Rear brakeCheck operation.
If soft or spongy, have Yamaha dealer bleed hydraulic system.
Check brake pads for wear.
Replace if necessary.
Check fluid level in reservoir.
If necessary, add recommended brake fluid to specified level.
Check hydraulic system for leakage.6-17, 6-18
U5YUE5E0.book Page 1 Tuesday, March 17, 2009 9:02 AM

PERIODIC MAINTENANCE AND ADJUSTMENT
6-3
6
EAU1770C
General maintenance and lubrication chart NO. ITEM CHECK OR MAINTENANCE JOBODOMETER READING
ANNUAL
CHECK 1000 km
(600 mi)10000 km
(6000 mi)20000 km
(12000 mi)30000 km
(18000 mi)40000 km
(24000 mi)
1*Air filter elementReplace.√
2*ClutchCheck operation, fluid level and
vehicle for fluid leakage.√√√√√
3*Front brakeCheck operation, fluid level and
vehicle for fluid leakage.√√√√√√
Replace brake pads. Whenever worn to the limit
4*Rear brakeCheck operation, fluid level and
vehicle for fluid leakage.√√√√√√
Replace brake pads. Whenever worn to the limit
5*Brake hosesCheck for cracks or damage.√√√√√
Replace. Every 4 years
6*WheelsCheck runout and for damage.√√√√
7*TiresCheck tread depth and for dam-
age.
Replace if necessary.
Check air pressure.
Correct if necessary.√√√√√
8*Wheel bearingsCheck bearing for looseness or
damage.√√√√
9*SwingarmCheck operation and for exces-
sive play.√√√√
U5YUE5E0.book Page 3 Tuesday, March 17, 2009 9:02 AM

PERIODIC MAINTENANCE AND ADJUSTMENT
6-6
6


Hydraulic brake and clutch service
Regularly check and, if necessary, correct the brake fluid and clutch fluid levels.
Every two years replace the internal components of the brake master cylinders and calipers as well as clutch master
and release cylinders, and change the brake and clutch fluids.
Replace the brake and clutch hoses every four years and if cracked or damaged.
U5YUE5E0.book Page 6 Tuesday, March 17, 2009 9:02 AM

PERIODIC MAINTENANCE AND ADJUSTMENT
6-18
6
EAU42860
Checking the brake fluid level Front brake
Rear brake
Insufficient brake fluid may allow air to
enter the brake system, possibly caus-
ing it to become ineffective.Before riding, check that the brake fluid
is above the minimum level mark and
replenish if necessary. A low brake fluid
level may indicate worn brake pads
and/or brake system leakage. If the
brake fluid level is low, be sure to check
the brake pads for wear and the brake
system for leakage.
TIPThe rear brake fluid reservoir is located
under the seat. (See page 3-16.)Observe these precautions:

When checking the fluid level,
make sure that the top of the brake
fluid reservoir is level.


Use only the recommended quality
brake fluid, otherwise the rubber
seals may deteriorate, causing
leakage and poor braking perfor-
mance.


Refill with the same type of brake
fluid. Mixing fluids may result in a
harmful chemical reaction and
lead to poor braking performance.


Be careful that water does not en-
ter the brake fluid reservoir when
refilling. Water will significantly
lower the boiling point of the fluid
and may result in vapor lock.


Brake fluid may deteriorate paint-
ed surfaces or plastic parts. Al-
ways clean up spilled fluid
immediately.


As the brake pads wear, it is nor-
mal for the brake fluid level to grad-
ually go down. However, if the
brake fluid level goes down sud-
denly, have a Yamaha dealer
check the cause.
1. Minimum level mark
1. Minimum level mark
Recommended brake fluid:
DOT 4
U5YUE5E0.book Page 18 Tuesday, March 17, 2009 9:02 AM

PERIODIC MAINTENANCE AND ADJUSTMENT
6-19
6
EAU22751
Changing the brake and
clutch fluids Have a Yamaha dealer change the
brake and clutch fluids at the intervals
specified in the TIP after the periodic
maintenance and lubrication chart. In
addition, have the oil seals of the brake
and clutch master cylinders and cali-
pers as well as the brake and clutch
hoses replaced at the intervals listed
below or whenever they are damaged
or leaking.

Oil seals: Replace every two
years.


Brake and clutch hoses: Replace
every four years.
EAU22760
Drive chain slack The drive chain slack should be
checked before each ride and adjusted
if necessary.
EAU22773
To check the drive chain slack
1. Place the motorcycle on the side-
stand.TIPWhen checking and adjusting the drive
chain slack, there should be no weight
on the motorcycle.2. Shift the transmission into the neu-
tral position.
3. Move the rear wheel by pushing
the motorcycle to locate the tight-
est portion of the drive chain, and
then measure the drive chain slack
as shown.4. If the drive chain slack is incorrect,
adjust it as follows.
EAU34314
To adjust the drive chain slack
1. Loosen the axle nut and the lock-
nut on each side of the swingarm.
Drive chain slack:
40.0–50.0 mm (1.57–1.97 in)
1. Drive chain slack
U5YUE5E0.book Page 19 Tuesday, March 17, 2009 9:02 AM