2009 SATURN ASTRA clutch

Brakes
Brake Fluid
The brake master cylinder and, on
manual transmission vehicles,
the clutch hydraulic system use the
same reservoir. The reservoir is
lled with DOT-4 brake uid.
SeeEngine Compartment Overview
on page 9-6for the location of
the reservoir.
There are only two reasons why the
brake uid level in the reservoir
might go down:
The brake uid level goes down
because of normal brake lining
wear. When new linings are
installed, the uid level goes
back up.
A uid leak in the brake and/or
clutch hydraulic system can also
cause a low uid level. Have the
brake and/or clutch hydraulic
system xed, since a leak means
that sooner or later the brakes
and/or clutch will not work well.
Do not top off the brake/clutch uid.
Adding uid does not correct a leak.
If uid is added when the brake
linings are worn, there will be too
much uid when new brake linings
are installed. Add or remove uid, as
necessary, only when work is done
on the brake/clutch hydraulic system.
{CAUTION
If too much brake uid is added,
it can spill on the engine and
burn, if the engine is hot enough.
You or others could be burned,
(Continued)
CAUTION (Continued)
and the vehicle could be
damaged. Add brake uid only
when work is done on the brake
and/or clutch hydraulic system.
Refer toScheduled Maintenance on
page 11-3to determine when to
check the brake uid.
Checking Brake Fluid
The brake uid can be checked
without taking off the cap by looking
at the brake uid reservoir.
The uid level should be above
MIN. If it is not, have your brake
hydraulic system checked to see if
there is a leak. After work is
done on the brake hydraulic system,
make sure the level is above the
MIN but not over the MAX mark.
9-22 Vehicle Service and Care
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Fuses Usage
8 Horn
10 Door Locks
13 Foglamps
14Windshield Wipers
(high speed)
15Windshield Wipers
(low speed)
16Antilock Brake System,
Brake Lamp Switch
17 Vacuum Pump
18 Starter
20 Air Conditioning Clutch
21Engine Control
Module (ECM)
(Main Relay)
22 ECM (Battery)
24 Fuel Pump/Injectors
26ECM (Sensor and
Actuators)Fuses Usage
27 Power Steering
28Automatic
Transmission (Battery)
29Automatic
Transmission (Ignition)
30 ECM (Ignition)
32 Brake Switch
34Steering Column
Module
35 Radio
36OnStar™ Module/
OnStar™ Interface
Module/DisplayRear Compartment
Fuse Block
To open the liftgate, SeeLiftgate on
page 2-6.
The rear compartment fuse block
is located on the left side of
the cargo area behind a cover.
Use the fuse puller, to remove and
replace fuses.
Vehicle Service and Care 9-37
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Additional Required Services (cont’d)
Service and Miles (Kilometers)25,000
(40 000) 50,000
(80 000) 75,000
(120 000) 100,000
(160 000) 125,000
(200 000) 150,000
(240 000)
Engine cooling system service (or every
ve years, whichever occurs rst).
An Emission Control Service.
See footnote (j). •
Solid lifter tappet adjustment (or every
10 years, whichever occurs rst).
See footnote (m).
Not to exceed 90,000 miles (144 000 km). ••
Replace timing belt and tensioner
(or every 10 years, whichever
occurs rst). See footnote (m).
Not to exceed 100,000 miles (160 000 km). ••
Inspect engine accessory drive belt
(or every two years, whichever occurs
rst). An Emission Control Service.
See footnote (k).
Not to exceed 36,000 miles (58 000 km). ••• • • •
Change brake and clutch hydraulic uid at
a regular maintenance service every
two years. See footnote (l).
Service and Maintenance 11-7
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(j)Drain, flush, and refill cooling
system. This service can be
complex; you should have your
dealer/retailer perform this service.
See Engine Coolant on page 9-16
for what to use. Inspect hoses.
Clean radiator, condenser, pressure
cap, and filler neck. Pressure test the
cooling system and pressure cap.
(k)Inspect belt for fraying, excessive
cracks, or obvious damage. Replace
belt if necessary.
(l)Drain, flush, and refill brake/clutch
hydraulic system at a regular service
interval (IorII) every two years.
This service can be complex; you
should have your dealer/retailer
perform this service. See Brakes
on page 9-22.
(m)This service can be complex;
you should have your dealer/retailer
perform this service.Owner Checks and
Services
These owner checks and services
should be performed at the intervals
specied to help ensure vehicle
safety, dependability, and
emission control performance.
Your dealer/retailer can assist with
these checks and services.
Be sure any necessary repairs are
completed at once. Whenever any
uids or lubricants are added to
the vehicle, make sure they are
the proper ones, as shown in
Recommended Fluids and
Lubricants on page 11-12.
At Each Fuel Fill
It is important to perform these
underhood checks at each fuel fill.
Engine Oil Level Check
Notice:It is important to check
the engine oil regularly and
keep it at the proper level.
Failure to keep the engine oil
at the proper level can cause
damage to the engine not covered
by the vehicle warranty.
Check the engine oil level and
add the proper oil if necessary.
SeeEngine Oil on page 9-7.
Engine Coolant Level Check
Check the engine coolant level
and add DEX-COOL®coolant
mixture if necessary. SeeEngine
Coolant on page 9-16.
Windshield Washer Fluid
Level Check
Check the windshield washer uid
level in the windshield washer
uid reservoir and add the proper
uid if necessary.
Service and Maintenance 11-9
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Recommended Fluids and Lubricants
Fluids and lubricants identied below by name, part number, or specication can be obtained from your
dealer/retailer.
UsageFluid/Lubricant
Engine Oil Engine oil which meets GM Standard GM6094M and displays the
American Petroleum Institute Certied for Gasoline Engines starburst
symbol. To determine the proper viscosity for your vehicle’s engine,
see
Engine Oil on page 9-7 .
Engine Coolant 50/50 mixture of clean, drinkable water and use only DEX-COOL
®Coolant.
See Engine Coolant on page 9-16 .
Hydraulic Brake/Clutch System Hydraulic Brake Fluid. Use only GM Part No. U.S. 88958860,
in Canada 88901244, Super DOT-4 brake uid.
Windshield Washer Optikleen
®Washer Solvent.
Power Steering System GM Power Steering Fluid (GM Part No. U.S. 88901975,
in Canada 88901976).
Automatic Transmission Use only T-IV Automatic Transmission Fluid (GM Part No. U.S. 88900925,
in Canada 22689186).
11-12 Service and Maintenance
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Bulb Replacement (cont.)
Halogen Bulbs..................9-28
Headlamp Aiming..............9-26
Headlamps......................9-28
License Plate Lamps.........9-33
Replacement Bulbs...........9-34
Taillamps.................9-30, 9-32
Buying New Tires.................9-54
C
California Fuel.....................8-34
California Perchlorate
Materials Requirements....... 9-3
California Proposition 65
Warning............................ 9-3
Canadian Owners..................... ii
Capacities and
Specications...................10-2
Carbon Monoxide.........8-14, 8-27
Care, Safety Belts................1-23
Cargo Cover......................... 3-2
Cargo Tie Downs................... 3-2
Cautions and Notices............... iii
Center High-Mounted
Stoplamp (CHMSL)...........9-29Chains, Tire........................9-60
Charging System Light..........4-16
Check
Engine Lamp...................4-18
Chemical Paint Spotting........9-80
Child Restraints
Child Restraint Systems.....1-43
Infants and Young
Children.......................1-40
Lower Anchors and
Tethers for Children.......1-46
Older Children..................1-38
Securing..................1-51, 1-53
Where to Put the
Restraint......................1-44
Cleaning
Exterior...........................9-76
Interior............................9-73
Underbody Maintenance....9-80
Climate Control System.......... 7-1
Outlet Adjustment............... 7-4
Clutch, Hydraulic..................9-12
Collision Damage Repair.....12-10
Compact Spare Tire.............9-68
Content Theft-Deterrent.......... 2-9
Control of a Vehicle..............8-17Coolant
Engine............................9-16
Engine Temperature
Warning Light...............
4-18
Cooling System...................9-12
Courtesy
Transportation..........12-5, 12-9
Cruise Control....................... 4-5
Cruise Control Light..............4-23
Cupholders........................... 3-1
Customer Information
Courtesy
Transportation.......12-5, 12-9
Customer Assistance
Offices.........................12-5
Customer Satisfaction
Procedure....................12-1
GM Mobility
Reimbursement
Program.......................12-6
Online Owner Center.........12-4
Reporting Safety Defects
to Saturn....................12-14
Reporting Safety Defects
to the Canadian
Government................12-14
i-2 INDEX
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Horn .................................... 4-4
How to Wear Safety Belts
Properly..........................1-12
Hydraulic Clutch...................9-12
I
Ignition Positions................... 8-2
Immobilizer........................... 2-8
Immobilizer Operation............. 2-8
Infants and Young Children,
Restraints........................1-40
Ination - Tire Pressure.........9-47
Instrument Panel
Brightness......................... 5-3
Cluster............................4-12
Overview........................... 4-2
J
Jump Starting......................9-69
K
Keyless Entry System............ 2-3
Keys.................................... 2-2
L
Labeling, Tire Sidewall..........9-42
Lamp
Malfunction Indicator.........4-18
Lamps
Dome ............................... 5-3
Exterior, Off Reminder.......4-23
Reading............................ 5-3
Lap-Shoulder Belt................1-18
LATCH System
Replacing Parts After a
Crash..........................1-50
LATCH System for Child
Restraints........................1-46
License Plate Lamps............9-33
Liftgate
Carbon Monoxide............... 2-6
Light
Airbag Readiness.............4-14
Antilock Brake System
(ABS) Warning..............4-17
Brake System Warning......4-16
Charging System..............4-16
Cruise Control..................4-23Light (cont.)
Door Ajar.........................4-23
Engine Coolant
Temperature Warning.....4-18
Fog Lamp ........................4-22
Highbeam On...................4-23
Low Fuel Warning.............4-24
Low Oil Level...................4-22
Oil Pressure.....................4-21
Passenger Airbag Status
Indicator.......................4-15
Safety Belt Reminders.......4-13
Service Vehicle Soon........4-23
StabiliTrak
®Indicator.........4-17
Tire Pressure...................4-18
Winter Driving Mode..........4-22
Lighting
Entry................................ 5-3
Lights
Exterior Lamps................... 5-1
Flash-to-Pass..................... 4-8
High/Low Beam Changer..... 4-8
Loading Your Vehicle............8-30
INDEX i-5
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