Page 448 of 652

16A-9
STARTING - CHARGING
Alternator: Removal - Refitting
K4M
16A
aRefit the alternator strut.
aTighten to torque and in order the alternator strut
bolts (25 N.m).
III - FINAL OPERATION
aRefit:
-the accessories belt (see 11A, Top and front of
engine, Accessories belt: Removal - Refitting,
page 11A-3) ,
-the front upper cross member (see Front upper
cross member: Removal - Refitting) (42A, Upper
front structure),
-the bonnet catch (see Bonnet lock: Removal -
Refitting) (52A, Non-side opening element mecha-
nisms),
-the headlights (see Halogen headlight: Removal
- Refitting) (80B, Headlights),
-the front bumper (see Front bumper: Removal -
Refitting) (55A, Exterior protection),
-the front right-hand wheel arch liner (see Front
wheel arch liner: Removal - Refitting) (55A, Ex-
terior protection),
-the front right-hand wheel (see Wheel: Removal -
Refitting) (35A, Wheels and tyres),
-the engine undertray.
aConnect the battery (see Battery: Removal - Refit-
ting) (80A, Battery).
132363
Page 449 of 652
16A-10
STARTING - CHARGING
Starter: Removal - Refitting
D4F or D7F
16A
REMOVAL
I - REMOVAL PREPARATION OPERATION
aDisconnect the battery (see ) (80A, Battery).
aRemove the engine oil dipstick.
aRemove the air filter unit (see 12A, Fuel mixture,
Air filter unit: Removal - Refitting, page 12A-13) .
aDisconnect the air filter unit air inlet pipe from the air
filter unit cover (1) .
aMove the air filter unit air inlet pipe away from the air
filter unit cover.aDisconnect the pinking sensor connector (2) .
aRemove the engine wiring channel bolt from the
gearbox.
aUnclip the engine wiring channel from the gearbox.
aMove aside the engine wiring channel. Tightening torquesm
starter upper bolt44 N.m
starter electrical supply
nut8N.m
D4F, and 772
D4F, and 780 or 782
122833
120512
120414
Page 451 of 652
16A-12
STARTING - CHARGING
Starter: Removal - Refitting
D4F or D7F
16A
aRemove:
-the starter bolts (6) ,
-the starter.
REFITTING
I - REFITTING PREPARATION OPERATION
aCheck that the starter centring dowel is in place.II - REFITTING OPERATION FOR PART
CONCERNED
aRefit:
-the starter,
-the starter bolts.
aTighten:
-the starter lower bolt,
-to torque the starter upper bolt (44 N.m).
aFit the turbocharger discharge air pipe.
aConnect the turbocharger discharge air pipe onto
the intercooler air outlet pipe.
aTighten the turbocharger discharge air pipe clip.
aConnect the air pipe to the turbocharger discharge
solenoid valve.
aFit the starter electrical wiring.
aRefit the starter electrical wiring nuts.
aTighten the nut of the starter excitation terminal.
aTorque tighten the starter electrical supply nut
(8N.m) (7) .
III - FINAL OPERATION
aFit the engine wiring channel.
120411
120413
D4F, and 780 or 782
109734
Page 453 of 652
16A-14
STARTING - CHARGING
Starter: Removal - Refitting
K9K
16A
REMOVAL
I - REMOVAL PREPARATION OPERATION
aDisconnect the battery (see ) (MR 411, 80A, Bat-
tery).
aRemove the front engine cover.
II - OPERATION FOR REMOVAL OF PART
CONCERNED
aRemove:
-the electrical connection nuts,
-the electrical connections (1) from the starter,
-the wiring channel mounting clip from the gearbox.aDisconnect:
-the accelerometer connector (2) ,
-the connector (3) from the rail pressure sensor.
aRemove:
-the gearbox wiring channel,
-the starter electrical harness.
aRemove:
-the starter bolts (4) ,
-the starter. Tightening torquesm
electr ical connection nut5 N.m
electr ical connection nut8 N.m
121432
121420
121417
Page 454 of 652
16A-15
STARTING - CHARGING
Starter: Removal - Refitting
K9K
16A
REFITTING
I - REFITTING OPERATION FOR PART
CONCERNED
aRefit:
-the starter,
-the starter bolts.
aTighten the starter bolts.
aFit:
-the starter wiring harness,
-the gearbox wiring channel.
aRefit:
-the wiring channel mounting clip on the gearbox,
-the electrical connections on the starter,
-the electrical connection nuts.
aTighten to torque:
-the electrical connection nut (5 N.m) (5) ,
-the electrical connection nut (8 N.m) (6) .
aConnect:
-the accelerometer connector,
-the rail pressure sensor connector.
II - FINAL OPERATION
aRefit the engine cover.
aConnect the battery (see ) (MR 411, 80A, Battery).
121432
Page 455 of 652

16A-16
STARTING - CHARGING
Starter: Removal - Refitting
K4M
16A
REMOVAL
I - REMOVAL PREPARATION OPERATION
aDisconnect the battery (see Battery: Removal - Re-
fitting) (80A, Battery).
aRemove the air filter unit (see 12A, Fuel mixture,
Air filter unit: Removal - Refitting, page 12A-13) .
II - REMOVAL OPERATION
aRemove:
-the starter supply cable nut (1) ,
-the starter excitation cable nut (2) .
aMove the starter wiring aside.aRemove:
-the starter bolts (3) ,
-the starter.
REFITTING
I - REFITTING PREPARATION OPERATION
aCheck that the centring dowel is in place.
II - REFITTING OPERATION
aRefit the starter.
aFit the starter wiring.
aTorque tighten:
-the starter supply cable nut (8 N.m),
-the starter excitation cable nut (5 N.m).
III - FINAL OPERATION
aRefit the air filter unit (see 12A, Fuel mixture, Air fil-
ter unit: Removal - Refitting, page 12A-13) .
aConnect the battery (see Battery: Removal - Refit-
ting) (80A, Battery). Tightening torquesm
starter supply cable nut8 N.m
starter excitation cable
nut5 N.m
132366
132367
Page 461 of 652
17A-5
IGNITION
Coils: Removal - Refitting
D4F, and 780 or 782
17A
Tightening torquesm
ignition coil bolts10 N.m
Page 464 of 652
17A-8
IGNITION
Coils: Removal - Refitting
D4F, and 780 or 782
17A
REFITTING
I - REFITTING PREPARATION OPERATION
aIt is essential to apply a bead of FLUOSTAR 2L
(see Vehicle: Parts and consumables for the re-
pair) (04B, Consumables - Products) with a diame-
ter of 2 mm to the inner edge of the high-tension
caps on the ignition coil side.
II - REFITTING OPERATION FOR PART
CONCERNED
aRefit:
-the ignition coil,
-the ignition coil bolts.
aTorque tighten the ignition coil bolts (10 N.m).
aCheck the spark plug leads and the ignition coil
match.
aConnect:
-the spark plug lead high-tension caps to the ignition
coil,
-the ignition coil connector.
106640