Page 3 of 241

TWINGO - Section 8
Contents
Pages
TWINGO - Section 8 ContentsPages
80A BATTERY
Battery: Precautions for the
repair 80A-1
Battery: Removal - Refitting 80A-2
Battery tray: Removal -
Refitting 80A-6
80B HEADLIGHTS
Front lighting: List and
location of components 80B-1
Halogen bulb: Removal -
Refitting 80B-3
Remote headlight beam
adjustment motor: Removal -
Refitting 80B-5
Halogen headlight: Removal
- Refitting 80B-7
Halogen headlight:
Adjustment 80B-9
Front fog light: Removal -
Refitting 80B-10
Side indicator: Removal -
Refitting 80B-1381A REAR LIGHTING
Rear lighting: List and
location of components 81A-1
Rear wing light: Removal -
Refitting 81A-3
Rear light bulb: Removal -
Refitting 81A-4
3rd brake light: Removal -
Refitting 81A-6
Number plate light: Removal
- Refitting 81A-8
81B INTERIOR LIGHTING
Interior lighting: List and
location of components 81B-1
Interior light: Removal -
Refitting 81B-2
Door switch: Removal -
Refitting 81B-3
Luggage compartment light:
Removal - Refitting 81B-5
81C FUSES
Fuses: List and location of
components 81C-1
Page 15 of 241
80B-3
HEADLIGHTS
Halogen bulb: Removal - Refitting
80B
REMOVAL
I - REMOVAL PREPARATION OPERATION
aSwitch off the ignition.
II - REMOVAL OPERATION FOR PART
CONCERNED
1 - Indicator bulb
aDisconnect the indicator connector.
aTurn the indicator bulb mounting a quarter of a turn
anti-clockwise (1) .
aRemove:
-the indicator "bulb mounting - bulb" assembly,
-the bulb from its mounting.2 - Side light bulbs
aRemove the cover (2) .
aDisconnect the side light connector.
aRemove:
-the "bulb mounting - bulb" assembly (3) from the
side light,
-the bulb from its mounting.
119377
119377
121386
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80B-4
HEADLIGHTS
Halogen bulb: Removal - Refitting
80B
3 - Dipped beam headlight and main beam
headlight bulb
aRemove the cover (2) .
aDisconnect the dipped beam headlight and main
beam headlight connector.
aUndo the clip (4) at (5) .
aRemove the dipped beam headlight and main beam
headlight bulb (6) .REFITTING
REFITTING OPERATION FOR PART CONCERNED
1 - Indicator bulb
aRefit:
-a PY21W approved bulb on the indicator bulb
mounting,
-the "bulb mounting - bulb" assembly on the
halogen headlight.
aTurn the indicator bulb mounting a quarter of a turn
clockwise.
aConnect the indicator connector.
2 - Side light bulbs
aRefit:
-a W5W approved bulb on the side light bulb moun-
ting,
-the "bulb mounting - bulb" assembly on the
halogen headlight.
aConnect the side light connector.
aRefit the cover.
3 - Dipped beam headlight and main beam
headlight bulb
aRefit an H4 approved bulb on the halogen headlight.
aFit the clip onto the halogen headlight.
aConnect the dipped beam headlight and the main
beam headlight connector.
aRefit the cover.
119377
119378
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80B-6
HEADLIGHTS
Remote headlight beam adjustment motor: Removal - Refitting80B
REFITTING
I - REFITTING OPERATION FOR PART
CONCERNED
a
aKeep the reflector shell towards the rear of the lens
unit while pulling on the bulb holder. (6)
aFit the ball joint (5) into the groove (7) on the headli-
ght.
aRefit the beam adjustment motor, turning it an eighth
of a turn towards the inside of the headlight.
aLoosen the beam adjustment bolt by the same num-
ber of turns as during removal.
II - FINAL OPERATION.
aRefit:
-the front headlights (see 80B, Headlights,
Halogen headlight: Removal - Refitting, page
80B-7) ,
-the front bumper (see Front bumper: Removal -
Refitting) (MR 412, 55A, Exterior protection),-the front wheel arch liners (see Front wheel arch
liner: Removal - Refitting) (MR 412, 55A, Exterior
protection),
-the front wheels (see Wheel: Removal - Refitting)
(MR 411, 35A, Wheels and tyres).
aAdjust the headlights (see 80B, Headlights,
Halogen headlight: Adjustment, page 80B-9) . Note:
When refitting a new beam adjustment motor,
tighten the adjusting screws by six turns.
119380
Note:
The ball joint should not just be in contact with
the groove, it should be fitted into it.
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80B-8
HEADLIGHTS
Halogen headlight: Removal - Refitting
80B
aRemove the cover (2) from the halogen headlight.
aDisconnect the halogen headlight connectors.
aRemove:
-the headlight,
-the halogen headlight bulbs (see 80B, Headlights,
Halogen bulb: Removal - Refitting, page 80B-3) .
REFITTING
I - REFITTING OPERATION FOR PART
CONCERNED
aRefit the halogen headlight bulbs (see 80B, Headli-
ghts, Halogen bulb: Removal - Refitting, page
80B-3) .
aConnect the halogen headlight connectors.
aRefit:
-the halogen headlight cover,
-the halogen headlight,
-the halogen headlight bolts.
II - FINAL OPERATION.
aRefit:
-the front bumper (see Front bumper: Removal -
Refitting) (MR 412, 55A, Exterior protection),
-the front wheel arch liners (see Front wheel arch
liner: Removal - Refitting) (MR 412, 55A, Exterior
protection),-the front wheels (see Wheel: Removal - Refitting)
(MR 411, 35A, Wheels and tyres).
aAdjust the halogen headlights (see 80B, Headli-
ghts, Halogen headlight: Adjustment, page 80B-
9) .
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Page 22 of 241

80B-10
HEADLIGHTS
Front fog light: Removal - Refitting
80B
REMOVAL
I - REMOVAL PREPARATION OPERATION
Removing the left-hand fog light bulb
a
aPosition the vehicle on a two-post lift (see Vehicle:
Towing and lifting) (02A, Lifting equipment).
aRemove:
-the front wheels (see Wheel: Removal - Refitting)
(35A, Wheels and tyres),
-the front wheel arch liners (see Front wheel arch
liner: Removal - Refitting) (55A, Exterior protec-
tion),
-the front bumper (see Front bumper: Removal -
Refitting) (55A, Exterior protection).Removing the fog light bulb
aRemove:
-the lower bolts (1) of the front wheel arch liner,
-the bolt from the front section of the engine under-
tray on the side concerned.
Removing the fog light
aPosition the vehicle on a two-post lift (see Vehicle:
Towing and lifting) (02A, Lifting equipment).
aRemove:
-the front wheels (see Wheel: Removal - Refitting)
(35A, Wheels and tyres),
-the front wheel arch liners (see Front wheel arch
liner: Removal - Refitting) (55A, Exterior protec-
tion),
-the front bumper (see Front bumper: Removal -
Refitting) (55A, Exterior protection). D4F, and 780
Note:
The front bumper must be removed in order to
remove the left-hand fog light bulb.
K4M, and 854
119264
Page 23 of 241
80B-11
HEADLIGHTS
Front fog light: Removal - Refitting
80B
II - OPERATION FOR REMOVAL OF PART
CONCERNED
1 - Removing the fog light bulb
a
aDisconnect the fog light connector.
aTurn the fog light bulb (3) a quarter of a turn anti-
clockwise by reaching through
b (2) .
aaTurn the fog light bulb (4) a quarter of a turn anti-
clockwise.
aRemove the fog light bulb.
2 - Removal of the fog light
aRemove:
-the bolts (5) from the front fog light,
-the front fog light. K4M, and 854 – D4F or D7F or K9K
Note:
For D4F/780 engines, the right-hand fog light
bulb is accessed from under the vehicle.
121079
D4F, and 780
Note:
The front bumper must be removed in order to
remove the left-hand fog light bulb.
121079
121079
Page 24 of 241

80B-12
HEADLIGHTS
Front fog light: Removal - Refitting
80B
REFITTING
I - REFITTING OPERATION FOR PART
CONCERNED
1 - Refitting the fog light bulb
aReplace the fog light bulb with an approved bulb.
aRefit the fog light bulb.
aTurn the fog light bulb a quarter of a turn clockwise.
aConnect the fog light connector.
2 - Refitting the fog light
aRefit the front fog light.
II - FINAL OPERATION.
Refitting the left-hand fog light bulb
aRefit:
-the front bumper (see Front bumper: Removal -
Refitting) (55A, Exterior protection),
-the front wheel arch liners (see Front wheel arch
liner: Removal - Refitting) (55A, Exterior protec-
tion),
-the front wheels (see Wheel: Removal - Refitting)
(35A, Wheels and tyres).
Refitting the fog light bulb
aRefit:
-the lower bolts of the front wheel arch liner,
-the bolt for the front section of the engine undertray
on the side concerned.
Refitting the fog light
aRefit:
-the front bumper (see Front bumper: Removal -
Refitting) (55A, Exterior protection),-the front wheel arch liners (see Front wheel arch
liner: Removal - Refitting) (55A, Exterior protec-
tion),
-the front wheels (see Wheel: Removal - Refitting)
(35A, Wheels and tyres).
D4F, and 780
K4M, and 854