88A-36
WIRING HARNESS
Engine wiring: Removal - Refitting
EQ UIPMENT LEVEL SPORT
88A
REMOVAL
I - REMOVAL PREPARATION OPERATION
aPosition the vehicle on a two-post lift (see Vehicle:
Towing and lifting) (02A, Lifting equipment).
aSwitch off the ignition.
aRemove:
-the engine undertray,
-the front wheels (see Wheel: Removal - Refitting)
(35A, Wheels and tyres),-the front wheel arch liners (see Front wheel arch
liner: Removal - Refitting) (55A, Exterior protec-
tion),
-the front bumper (see Front bumper: Removal -
Refitting) (55A, Exterior protection),
-the left-hand headlight (see 80B, Headlights,
Halogen headlight: Removal - Refitting, page
80B-7) ,
-the battery (see 80A, Battery, Battery: Removal -
Refitting, page 80A-2) ,
-the battery tray (see 80A, Battery, Battery tray:
Removal - Refitting, page 80A-6) ,
-the air filter unit (see Air filter unit: Removal - Re-
fitting) (12A, Fuel mixture),
-the windscreen wiper arms (see 85A, Wiping -
Washing, Windscreen wiper arm: Removal - Re-
fitting, page 85A-6) ,
-the scuttle panel grille (see Scuttle panel grille:
Removal - Refitting) (56A, Exterior equipment),
-the scoop under the scuttle panel grille (see Scoop
under the scuttle panel grille: Removal - Refit-
ting) (56A, Exterior equipment).
aRemove the air pipe at the air filter unit inlet (1) . Equipment required
indelible pencil
Diagnostic tool
Tightening torquesm
starter supply nut8 N.m
starter solenoid nut5 N.m
alter nator positive termi-
nal nut21 N.m
earth nuts on the front
left-hand side member8 N.m
earth bolt on the gear-
box44 N.m
engine compartment
connection unit supply
terminal nut12 N.m
IMPORTANT
To avoid all risk of damage to the systems, apply
the safety and cleanliness instructions and opera-
tion recommendations before carrying out any
repair (see 88A, Wiring harness, Wiring: Precau-
tions for the repair, page 88A-2) .
WARNING
To prevent any damage to the connectors, consult
the disconnection procedures (see Connectors:
Disconnection and reconnection) (Technical
Note 6015A, 88A, Wiring).
131763
88A-41
WIRING HARNESS
Engine wiring: Removal - Refitting
EQ UIPMENT LEVEL SPORT
88A
aIndex the engine wiring retaining bracket in the hole
(39) of the battery tray mounting.
aRefit the engine wiring clamp on the bracket (40) .
aConnect the reverse gear switch connector.
aClip the bypass of the positive cable and earth cable
onto the mounting bracket (41) of the air filter tie rod.
aRefit:
-the engine compartment connection unit,
-the supply terminal of the engine compartment
connection unit.-the fuse holders on the engine compartment con-
nection unit,
aConnect the engine wiring/front of engine wiring
connector (R67).
aLock the engine wiring/front of engine wiring con-
nector (R67).
aTorque tighten the engine compartment connec-
tion unit supply terminal nut (12 N.m).
aRefit the cover of the engine compartment connec-
tion unit and check that the cover is definitely in con-
tact with the unit casing.
aConnect the injection computer connectors.
aRefit the injection computer tamperproof panel on
the injection computer mounting.
III - FINAL OPERATION
aRefit:
-the air pipe at the air filter unit inlet,
-the air filter unit (see Air filter unit: Removal - Re-
fitting) (12A, Fuel mixture),
-the battery tray (see 80A, Battery, Battery tray:
Removal - Refitting, page 80A-6) ,
-the battery (see 80A, Battery, Battery: Removal -
Refitting, page 80A-2) ,
-the cover from the engine compartment connection
unit,
-the scoop under the scuttle panel grille (see Scoop
under the scuttle panel grille: Removal - Refit-
ting) (56A, Exterior equipment),
-the scuttle panel grille (see Scuttle panel grille:
Removal - Refitting) (56A, Exterior equipment),
-the windscreen wiper arms (see 85A, Wiping -
Washing, Windscreen wiper arm: Removal - Re-
fitting, page 85A-6) ,
-the left-hand headlight (see 80B, Headlights,
Halogen headlight: Removal - Refitting, page
80B-7) ,
-the front bumper (see Front bumper: Removal -
Refitting) (55A, Exterior protection),
-the front wheel arch liners (see Front wheel arch
liner: Removal - Refitting) (55A, Exterior protec-
tion),
141123
141124
RIGHT-HAND DRIVE
88A-45
WIRING HARNESS
Passenger compartment wiring: Connector access
LEFT-HAND DRIVE
88A
9 - R 259
aR 259 connectors (Passenger compartment / rear
bumper connection).
II - CONNECTOR OPENING
a
aSwitch off the ignition.
aDisconnect the battery (see 80A, Battery, Battery:
Removal - Refitting, page 80A-2) .1 - Accessing R 107 connectors
aUnclip the dashboard lower trim (1) .
aDisconnect the connectors.
122354
IMPORTANT
Consult the safety and cleanliness advice and
operation recommendations before carrying out
any repair (see 88A, Wiring harness, Wiring:
Precautions for the repair, page 88A-2) .
WARNING
To prevent damaging the connectors, consult the
disconnection procedures (see Connector: Dis-
connection and reconnection) (Technical Note
6015A, 88A, Wiring).
120278
88A-51
WIRING HARNESS
Passenger compartment wiring: Connector access
RIGHT-HAND DRIVE
88A
9 - R 259
aR 259 connectors (Passenger compartment / rear
bumper connection).
II - CONNECTOR OPENING
a
aSwitch off the ignition.
aDisconnect the battery (see 80A, Battery, Battery:
Removal - Refitting, page 80A-2) .
1 - Accessing R 107 connectors
aRemove the glovebox (see Glovebox: Removal -
Refitting) (MR 412, 57A, Interior equipment).aDisconnect the R 107 connectors.
2 - Accessing the R 99 connector
aRemove the dashboard (see Dashboard: Removal
- Refitting) (MR 412, 57A, Interior equipment).
aDisconnect the R 99 connector.
3 - Accessing R 301 connectors
aRemove the left-hand windscreen pillar trim (see
Windscreen pillar trim: Removal - Refitting) (MR
412, 71A, Body internal trim).
122354
IMPORTANT
Consult the safety and cleanliness advice and
operation recommendations before carrying out
any repair (see 88A, Wiring harness, Wiring:
Precautions for the repair, page 88A-2) .
WARNING
To prevent damaging the connectors, consult the
disconnection procedures (see Connector: Dis-
connection and reconnection) (Technical Note
6015A, 88A, Wiring).
122347
122343
88A-54
WIRING HARNESS
Passenger compartment wiring: Removal - Refitting
LEFT-HAND DRIVE
88A
REMOVAL
I - REMOVAL PREPARATION OPERATION
aPosition the vehicle on a two-post lift (see Vehicle:
Towing and lifting) (MR 411, 02A, Lifting equip-
ment).
aLock the airbag computer using the Diagnostic tool
(see Fault finding - Replacement of components)
(MR 413, 88C, Airbags and pretensioners).
aSwitch off the ignition.
aDisconnect the battery (see 80A, Battery, Battery:
Removal - Refitting, page 80A-2) .aRemove:
-the rear lights on the wing (see 81A, Rear lighting,
Rear wing light: Removal - Refitting, page 81A-
3) ,
-the rear bumper (see Rear bumper: Removal -
Refitting) (MR 412, 55A, Exterior protection),
-the front seats (see Complete front seat: Remo-
val - Refitting) (MR 412, 75A, Front seat frames
and runners),
-the rear bench seat base (see Rear bench seat
base: Removal - Refitting) (MR 412, 76A, Rear
seat frames and runners),
-the rear bench seatback (see Rear bench seat-
back: Removal - Refitting) (MR 412, 76A, Rear
seat frames and runners),
-the driver's side front airbag (see 88C, Air bag and
Pretensioners, Driver's frontal airbag: Removal
- Refitting, page 88C-6) ,
-the steering wheel (see Steering wheel: Removal
- Refitting) (MR 411, 36A, Steering assembly).
aRemove the rev counter (see 83A, Instrument pa-
nel, Rev counter: Removal - Refitting, page 83A-
3) .
aRemove:
-the steering column switch assembly (see 84A,
Control - Signals, Steering column switch as-
sembly: Removal - Refitting, page 84A-2) ,
-the instrument panel (see 83A, Instrument panel,
Instrument panel: Removal - Refitting, page
83A-1) ,
-the passenger front airbag (see 88C, Air bag and
Pretensioners, Passenger's frontal airbag: Re-
moval - Refitting, page 88C-8) ,
-the glovebox (see Glovebox: Removal - Refit-
ting) (MR 412, 57A, Interior equipment),
-the radio (see 86A, Radio, Radio: Removal - Re-
fitting, page 86A-4) ,
-the centre front panel (see Centre front panel: Re-
moval - Refitting) (MR 412, 57A, Interior equip-
ment),
-the hazard warning lights control (see 84A, Con-
trol - Signals, Hazard warning lights and central
door control: Removal - Refitting, page 84A-10)
, Equipment required
Diagnostic tool
IMPORTANT
Consult the safety and cleanliness advice and ope-
ration recommendations before carrying out any
repair (see 88A, Wiring harness, Wiring: Precau-
tions for the repair, page 88A-2) .
IMPORTANT
To avoid any risk of triggering when working on or
near a pyrotechnic component (airbags or preten-
sioners), lock the airbag computer using the dia-
gnostic tool.
When this function is activated, all the trigger lines
are inhibited and the airbag warning light on the ins-
trument panel lights up contin uously (ignition on).
IMPORTANT
Never handle the pyrotechnic systems (pretensio-
ners or airbags) near to a source of heat or naked
flame - they may be triggered.
WARNING
To prevent damaging the connectors, consult the
disconnection procedures (see Connector: Dis-
connection and reconnection) (Technical Note
6015A, 88A, Wiring).
ENGINE REV COUNTER
88A-59
WIRING HARNESS
Passenger compartment wiring: Removal - Refitting
LEFT-HAND DRIVE
88A
-the parking distance control buzzer connector.
aConnect:
-the fuel pump connector,
-the rear wheel speed sensor wiring connectors,
-the passenger compartment wiring / tailgate wiring
connectors,
-the parking brake switch connector.
III - FINAL OPERATION.
aRefit:
-the rear wheel arch trim (see Rear wheel arch
trim: Removal - Refitting) (MR 412, 71A, Body in-
ternal trim),
-the rear quarter panel trims (see Quarter panel
trim: Removal - Refitting) (MR 412, 71A, Body in-
ternal trim),
-the rear parcel shelf side trims (see Rear parcel
shelf side trim: Removal - Refitting) (MR 412,
71A, Body internal trim),
-the floor carpets (see Floor carpet: Removal - Re-
fitting) (MR 412, 71A, Body internal trim),
-the rear panel trims (see Rear panel lining: Re-
moval - Refitting) (MR 412, 71A, Body internal
trim),
-the front door sill inner trims (see Front door sill
lining: Removal - Refitting) (MR 412, 71A, Body
internal trim),
-the dashboard (see Dashboard: Removal - Refit-
ting) (MR 412, 57A, Interior equipment),
-the tweeters (see 86A, Radio, Tweeter: Removal
- Refitting, page 86A-7) ,
-the centre console (see Centre console: Removal
- Refitting) (MR 412, 57A, Interior equipment),
-the A-pillar trims (see Windscreen pillar trim: Re-
moval - Refitting) (MR 412, 71A, Body internal
trim),
-the hazard warning lights control (see 84A, Con-
trol - Signals, Hazard warning lights and central
door control: Removal - Refitting, page 84A-10)
,
-the centre front panel (see Centre front panel: Re-
moval - Refitting) (MR 412, 57A, Interior equip-
ment),
-the radio (see 86A, Radio, Radio: Removal - Re-
fitting, page 86A-4) ,-the glovebox (see Glovebox: Removal - Refit-
ting) (MR 412, 57A, Interior equipment),
-the passenger front airbag (see 88C, Air bag and
Pretensioners, Passenger's frontal airbag: Re-
moval - Refitting, page 88C-8) ,
-the instrument panel (see 83A, Instrument panel,
Instrument panel: Removal - Refitting, page
83A-1) ,
-the steering column switch assembly (see 84A,
Control - Signals, Steering column switch as-
sembly: Removal - Refitting, page 84A-2) .
aRefit the rev counter (see 83A, Instrument panel,
Rev counter: Removal - Refitting, page 83A-3) .
aRefit:
-the steering wheel (see Steering wheel: Removal
- Refitting) (MR 411, 36A, Steering assembly),
-the driver's front airbag (see 88C, Air bag and Pre-
tensioners, Driver's frontal airbag: Removal -
Refitting, page 88C-6) ,
-the rear bench seatback (see Rear bench seat-
back: Removal - Refitting) (MR 412, 76A, Rear
seat frames and runners),
-the rear bench seat base (see Rear bench seat
base: Removal - Refitting) (MR 412, 76A, Rear
seat frames and runners),
-the front seats (see Complete front seat: Remo-
val - Refitting) (MR 412, 75A, Front seat frames
and runners),
-the rear bumper (see Rear bumper: Removal -
Refitting) (MR 412, 55A, Exterior protection),
-the rear lights on the wing (see 81A, Rear lighting,
Rear wing light: Removal - Refitting, page 81A-
3) .
aConnect the battery (see 80A, Battery, Battery: Re-
moval - Refitting, page 80A-2) .
aUnlock the airbag computer using the Diagnostic
tool (see Fault finding - Replacement of compo-
nents) (MR 413, 88C, Airbags and pretensioners).
ENGINE REV COUNTER
88A-60
WIRING HARNESS
Passenger compartment wiring: Removal - Refitting
RIGHT-HAND DRIVE
88A
REMOVAL
I - REMOVAL PREPARATION OPERATION
aPosition the vehicle on a two-post lift (see Vehicle:
Towing and lifting) (MR 411, 02A, Lifting equip-
ment).
aLock the airbag computer using the Diagnostic tool
(see Fault finding - Replacement of components)
(MR 413, 88C, Airbags and pretensioners).
aSwitch off the ignition.
aDisconnect the battery (see 80A, Battery, Battery:
Removal - Refitting, page 80A-2) .aRemove:
-the rear lights on the wing (see 81A, Rear lighting,
Rear wing light: Removal - Refitting, page 81A-
3) ,
-the rear bumper (see Rear bumper: Removal -
Refitting) (MR 412, 55A, Exterior protection),
-the front seats (see Complete front seat: Remo-
val - Refitting) (MR 412, 75A, Front seat frames
and runners),
-the rear bench seat base (see Rear bench seat
base: Removal - Refitting) (MR 412, 76A, Rear
seat frames and runners),
-the rear bench seatback (see Rear bench seat-
back: Removal - Refitting) (MR 412, 76A, Rear
seat frames and runners),
-the driver's front airbag (see 88C, Air bag and Pre-
tensioners, Driver's frontal airbag: Removal -
Refitting, page 88C-6) ,
-the steering wheel (see Steering wheel: Removal
- Refitting) (MR 411, 36A, Steering assembly).
aRemove the rev counter (see 83A, Instrument pa-
nel, Rev counter: Removal - Refitting, page 83A-
3) .
aRemove:
-the steering column switch assembly (see 84A,
Control - Signals, Steering column switch as-
sembly: Removal - Refitting, page 84A-2) ,
-the instrument panel (see 83A, Instrument panel,
Instrument panel: Removal - Refitting, page
83A-1) ,
-the passenger front airbag (see 88C, Air bag and
Pretensioners, Passenger's frontal airbag: Re-
moval - Refitting, page 88C-8) ,
-the glovebox (see Glovebox: Removal - Refit-
ting) (MR 411, 57A, Interior equipment),
-the radio (see 86A, Radio, Radio: Removal - Re-
fitting, page 86A-4) ,
-the centre front panel (see Centre front panel: Re-
moval - Refitting) (MR 411, 57A, Interior equip-
ment),
-the hazard warning lights control (see 84A, Con-
trol - Signals, Hazard warning lights and central
door control: Removal - Refitting, page 84A-10)
, Equipment required
Diagnostic tool
IMPORTANT
Consult the safety and cleanliness advice and ope-
ration recommendations before carrying out any
repair (see 88A, Wiring harness, Wiring: Precau-
tions for the repair, page 88A-2) .
IMPORTANT
To avoid any risk of triggering when working on or
near a pyrotechnic component (airbags or preten-
sioners), lock the airbag computer using the dia-
gnostic tool.
When this function is activated, all the trigger lines
are inhibited and the airbag warning light on the ins-
trument panel lights up contin uously (ignition on).
IMPORTANT
Never handle the pyrotechnic systems (pretensio-
ners or airbags) near to a source of heat or naked
flame - they may be triggered.
WARNING
To prevent damaging the connectors, consult the
disconnection procedures (see Connector: Dis-
connection and reconnection) (Technical Note
6015A, 88A, Wiring).
ENGINE REV COUNTER
88A-65
WIRING HARNESS
Passenger compartment wiring: Removal - Refitting
RIGHT-HAND DRIVE
88A
-the parking distance control buzzer connector.
aConnect:
-the fuel pump connector,
-the rear wheel speed sensor wiring connectors,
-the passenger compartment wiring / tailgate wiring
connectors,
-the parking brake switch connector.
III - FINAL OPERATION.
aRefit:
-the rear wheel arch trim (see Rear wheel arch
trim: Removal - Refitting) (MR 412, 71A, Body in-
ternal trim),
-the rear quarter panel trims (see Quarter panel
trim: Removal - Refitting) (MR 412, 71A, Body in-
ternal trim),
-the rear parcel shelf side trims (see Rear parcel
shelf side trim: Removal - Refitting) (MR 412,
71A, Body internal trim),
-the floor carpets (see Floor carpet: Removal - Re-
fitting) (MR 412, 71A, Body internal trim),
-the rear panel trims (see Rear panel lining: Re-
moval - Refitting) (MR 412, 71A, Body internal
trim),
-the front door sill inner trims (see Front door sill
lining: Removal - Refitting) (MR 412, 71A, Body
internal trim),
-the dashboard (see Dashboard: Removal - Refit-
ting) (MR 412, 57A, Interior equipment),
-the tweeters (see 86A, Radio, Tweeter: Removal
- Refitting, page 86A-7) ,
-the centre console (see Centre console: Removal
- Refitting) (MR 412, 57A, Interior equipment),
-the A-pillar trims (see Windscreen pillar trim: Re-
moval - Refitting) (MR 412, 71A, Body internal
trim),
-the hazard warning lights control (see 84A, Con-
trol - Signals, Hazard warning lights and central
door control: Removal - Refitting, page 84A-10)
,
-the centre front panel (see Centre front panel: Re-
moval - Refitting) (MR 412, 57A, Interior equip-
ment),
-the radio (see 86A, Radio, Radio: Removal - Re-
fitting, page 86A-4) ,-the glovebox (see Glovebox: Removal - Refit-
ting) (MR 412, 57A, Interior equipment),
-the passenger front airbag (see 88C, Air bag and
Pretensioners, Passenger's frontal airbag: Re-
moval - Refitting, page 88C-8) ,
-the instrument panel (see 83A, Instrument panel,
Instrument panel: Removal - Refitting, page
83A-1) ,
-the steering column switch assembly (see 84A,
Control - Signals, Steering column switch as-
sembly: Removal - Refitting, page 84A-2) .
aRefit the rev counter (see 83A, Instrument panel,
Rev counter: Removal - Refitting, page 83A-3) .
aRefit:
-the steering wheel (see Steering wheel: Removal
- Refitting) (MR 411, 36A, Steering assembly),
-the driver's front airbag (see 88C, Air bag and Pre-
tensioners, Driver's frontal airbag: Removal -
Refitting, page 88C-6) ,
-the rear bench seatback (see Rear bench seat-
back: Removal - Refitting) (MR 412, 76A, Rear
seat frames and runners),
-the rear bench seat base (see Rear bench seat
base: Removal - Refitting) (MR 412, 76A, Rear
seat frames and runners),
-the front seats (see Complete front seat: Remo-
val - Refitting) (MR 412, 75A, Front seat frames
and runners),
-the rear bumper (see Rear bumper: Removal -
Refitting) (MR 412, 55A, Exterior protection),
-the rear lights on the wing (see 81A, Rear lighting,
Rear wing light: Removal - Refitting, page 81A-
3) .
aConnect the battery (see 80A, Battery, Battery: Re-
moval - Refitting, page 80A-2) .
aUnlock the airbag computer using the Diagnostic
tool (see Fault finding - Replacement of compo-
nents) (MR 413, 88C, Airbags and pretensioners).
ENGINE REV COUNTER