Page 240 of 281

37A-61
MECHANICAL COMPONENT CONTROLS
Clutch master cylinder: Removal - Refitting
JH3
37A
REMOVAL
I - REMOVAL PREPARATION OPERATION
aPosition the vehicle on a two-post lift (see Vehicle:
Towing and lifting) (MR 411, 02A, Lifting equip-
ment).
aRemove:
-the front wheel on the driver's side (see 35A,
Wheels and tyres, Wheel: Removal - Refitting,
page 35A-1) ,
-the front wheel arch liner on the driver's side (see
Front wheel arch liner: Removal - Refitting) (MR
412, 55A, Exterior protection).
aUse a syringe to empty the brake fluid reservoir.
II - OPERATION FOR REMOVAL OF PART
CONCERNED
aUnclip the hydraulic clutch master cylinder rod (1)
from the clutch pedal.aDisconnect the brake fluid fuel supply pipe (2) from
the hydraulic clutch master cylinder.
aInsert the blanking plugs.
aPull the clip (2) .
aDetach the end (3) of the hydraulic clutch control
pipe.
aInsert the blanking plugs.
121366
WARNING
Prepare for the flow of fluid, and protect the sur-
rounding components.
121340
121341
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37A-62
MECHANICAL COMPONENT CONTROLS
Clutch master cylinder: Removal - Refitting
JH3
37A
aUndo and remove the hydraulic clutch master cylin-
der (4) .
REFITTING
I - REFITTING OPERATION FOR PART
CONCERNED
aFit the hydraulic clutch master cylinder onto the bulk-
head.
aFit the hydraulic clutch master cylinder.
aRemove the blanking plugs.
aFit the end of the hydraulic clutch control pipe onto
the hydraulic clutch master cylinder.
aPush in the metal clip.
aRemove the blanking plugs.
aConnect the brake fluid supply pipe to the hydraulic
clutch master cylinder.
aClip the hydraulic clutch master cylinder rod onto the
clutch pedal.
II - FINAL OPERATION.
aTop up the brake fluid reservoir.
aBleed the hydraulic clutch control pipe (see 37A,
Mechanical component controls, Clutch circuit:
Bleed, page 37A-54) .aRefit:
-the front wheel arch liner on the driver's side (see
Front wheel arch liner: Removal - Refitting) (MR
412, 55A, Exterior protection),
-the front wheel on the driver's side (see 35A,
Wheels and tyres, Wheel: Removal - Refitting,
page 35A-1) .
121342
Page 242 of 281

37A-63
MECHANICAL COMPONENT CONTROLS
Clutch circuit: Removal - Refitting
JH3
37A
REMOVAL
I - REMOVAL PREPARATION OPERATION
aPosition the vehicle on a two-post lift (see Vehicle:
Towing and lifting) (MR 411, 02A, Lifting equip-
ment).
aRemove:
-the front wheel on the driver's side (see 35A,
Wheels and tyres, Wheel: Removal - Refitting,
page 35A-1) ,
-the front wheel arch liner on the driver's side (see
Front wheel arch liner: Removal - Refitting) (MR
412, 55A, Exterior protection),
-the battery (see Battery: Removal - Refitting)
(MR 411, 80A, Battery),
-the battery tray (see Battery tray: Removal - Re-
fitting) (MR 411, 80A, Battery).
aEmpty the brake fluid reservoir with a syringe.
II - OPERATION FOR REMOVAL OF PART
CONCERNED
aPress and hold the clip (1) .
aPull out the hydraulic clutch control pipe by one
notch.aPress and hold the clip (1) again.
aPull the hydraulic clutch control pipe out another
notch and collect the fluid in a container.
aDepress the clutch pedal to empty the hydraulic
clutch control circuit.
aDetach the pipe at (2) and (3) .
121354
WARNING
Prepare for the flow of fluid, and protect the sur-
rounding components.
121118
121114
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37A-64
MECHANICAL COMPONENT CONTROLS
Clutch circuit: Removal - Refitting
JH3
37A
aPull the clip (4) .
aUnclip the end piece (5) .
aRemove the hydraulic clutch control pipe.
aFit anti-contamination caps.
REFITTING
I - REFITTING OPERATION FOR PART
CONCERNED
aRemove the blanking plugs.
aRefit the clutch control pipe.
aFit the clutch control clip.
aConnect the pipe to the master cylinder and slave
cylinder.
II - FINAL OPERATION.
aBleed the clutch circuit (see 37A, Mechanical com-
ponent controls, Clutch circuit: Bleed, page 37A-
54) .
aTop up the brake fluid reservoir.
aCheck that the clutch system is operating correctly.
aRefit:
-the battery tray (see Battery tray: Removal - Re-
fitting) (MR 411, 80A, Battery),
-the battery (see Battery: Removal - Refitting)
(MR 411, 80A, Battery),-the front wheel arch liner on the driver's side (see
Front wheel arch liner: Removal - Refitting) (MR
412, 55A, Exterior protection),
-the front wheel on the driver's side (see 35A,
Wheels and tyres, Wheel: Removal - Refitting,
page 35A-1) .
121341