2009 RENAULT TWINGO Clutch

37A-36
MECHANICAL COMPONENT CONTROLS
Brake pedal: Removal - Refitting
RIGHT-HAND DRIVE, and 5-SPEED MANUAL GEARBOX
37A
aBond the pedal pad (19) to the pedal (20) by press-
ing on the right-hand side.
Press the pad to ensure bonding.
IV - FINAL OPERATION
aFit the dashboard.
aRefit the dashboard bolts.
aConnect the airbag inhibition switch connector.
aRefit the dashboard side panel.
aRefit:
-the clutch master cylinder,
-the connecting clip between the outlet pipe and the
clutch master cylinder,
-the clutch master cylinder support,
-the clutch support bolts,
-the clutch master cylinder rod.aRefit the clutch pedal switch (see ) .
aRefit the accelerator pedal (see 37A, Mechanical
component controls, Accelerator pedal: Remov-
al - Refitting, page 37A-29) .
aRefit:
-the brake pedal switch (see 37A, Mechanical
component controls, Brake pedal switch: Re-
moval - Refitting, page 37A-42) ,
-the dashboard lower trim.
135017
Note:
Respect the range of motion when fitting.
JH3 or JR5
CRUISE CONTROL
JB1

37A-39
MECHANICAL COMPONENT CONTROLS
Brake pedal: Removal - Refitting
LEFT-HAND DRIVE, and 5-SPEED MANUAL GEARBOX
37A
REMOVAL
I - REMOVAL PREPARATION OPERATION
aMark the switch wiring routing on the pedals.
aUnclip the switch wiring from the pedal assembly.
aRemove the brake pedal switch (see 37A, Mechan-
ical component controls, Brake pedal switch:
Removal - Refitting, page 37A-42) .
aRemove the clutch pedal switch (see 37A, Mechan-
ical component controls, Clutch pedal switch:
Removal - Refitting, page 37A-52) .
II - REMOVAL OPERATION FOR THE ALUMINIUM
PEDAL PADS
aHeat the pedal pad with a heat stripper to a maxi-
mum temperature of 80˚C.
aRemove the pad using a pair of pliers.
aClean the residue of adhesive on the pedal (see
Tools for stripping very thick soft mastic: Use) .III - OPERATION FOR REMOVAL OF PART
CONCERNED
aRemove the connecting shaft (1) between the brake
pedal and the brake servo pushrod:
-unlock the shaft in accordance with (2) ,
-extract the shaft in accordance with (3) .
aUnclip the clutch master cylinder (4) . Equipment required
heat str ipper
Tightening torquesm
nuts on the « brake -
clutch pedal assembly » 25 N.m
CRUISE CONTROL
EQ UIPMENT LEVEL SPORT
128482
JH3 or JR5
121366

37A-40
MECHANICAL COMPONENT CONTROLS
Brake pedal: Removal - Refitting
LEFT-HAND DRIVE, and 5-SPEED MANUAL GEARBOX
37A
aRemove the nuts (5) of the « brake - clutch pedal
assembly » .
aGently lower the « brake - clutch pedal assembly » .
aDetach the clutch cable from the clutch pedal by tilt-
ing the automatic compensation system.
aRemove « the brake - clutch pedal assembly » .
REFITTING
I - REFITTING PREPARATION OPERATION
aAlways replace the parts always to be replaced:
Connecting shaft between the brake pedal and
the brake servo pushrod.
aAlways replace the aluminium pedal pads after re-
moving them.II - REFITTING OPERATION FOR PART
CONCERNED
aAttach the clutch cable to the clutch pedal by tilting
the automatic compensation system.
aRefit the « brake - clutch pedal assembly » .
aTorque tighten the nuts on the « brake - clutch
pedal assembly » (25 N.m).
aClip the clutch master cylinder onto the clutch pedal.
aRefit a new connecting shaft between the brake pe-
dal and the brake servo pushrod:
-insert the shaft in accordance with (6) ,
-lock the shaft in accordance with (7) .
121353
JB1
EQ UIPMENT LEVEL SPORT
JB1
JH3 or JR5
128483

37A-41
MECHANICAL COMPONENT CONTROLS
Brake pedal: Removal - Refitting
LEFT-HAND DRIVE, and 5-SPEED MANUAL GEARBOX
37A
III - REFITTING OPERATION FOR THE ALUMINIUM
PEDAL PADS
aCheck that the pedal is at ambient temperature.
aCheck that the surface of the pedal is clean.
aActivate the pedal bonding surface with some paper
soaked in HEPTANE.
Wipe immediately with a clean and dry cloth.
Remove the protection around the pad.aBond the pedal pad (8) to the pedal (9) by pressing
on the right-hand side.
Press the pad to ensure bonding.
IV - FINAL OPERATION
aRefit the clutch pedal switch (see 37A, Mechanical
component controls, Clutch pedal switch: Re-
moval - Refitting, page 37A-52) .
aRefit the brake pedal switch (see 37A, Mechanical
component controls, Brake pedal switch: Re-
moval - Refitting, page 37A-42)
aRefit the switch wiring on the pedals in the position
marked during the removal operation. EQ UIPMENT LEVEL SPORT
Note:
If only the pad is being replaced, allow the pedal
to cool.
Note:
The bonding area must be clean, and free from
finger marks and fabric deposits.
Note:
It is essential to activate the surface and to wipe
in the same direction: there is a risk of contami-
nating the bonding surface when wiping.
Note:
Do not use the same paper to activate the sur-
face and to wipe the surface.
Throw the paper away after each use.
135017
Note:
Respect the r ange of motion when fitting.
CRUISE CONTROL

37A-49
MECHANICAL COMPONENT CONTROLS
Clutch control: List and location of components
JB1
37A
No. Description
(1) Clutch fork
(2) Clutch control cable
(3) Brake - clutch pedal
121113

37A-50
MECHANICAL COMPONENT CONTROLS
Clutch control: List and location of components
JH3
37A
No. Description
(1) Clutch slave cylinder (clutch thr ust bearing)
(2) Hydraulic clutch control pipes
(3) Filter
(4) Clutch master cylinder
(5) Brake fluid supply duct
(6) Brake fluid reservoir
(7) Clutch pedal
121114

37A-51
MECHANICAL COMPONENT CONTROLS
Clutch cable: Removal - Refitting
JB1
37A
REMOVAL
I - REMOVAL PREPARATION OPERATION
aRemove:
-the battery (see Battery: Removal - Refitting)
(MR 411, 80A, Battery),
-the battery tray (see Battery tray: Removal - Re-
fitting) (MR 411, 80A, Battery),
-the « brake pedal - clutch » assembly (see ) .
II - OPERATION FOR REMOVAL OF PART
CONCERNED
aUnclip the cable sleeve stop (1) from the bulkhead
and remove the passenger compartment cable.
aDetach the clutch cable at (2) .
aDetach the cable sleeve stop (3) from the fork on the
gearbox.
aDetach the clutch cable from the clutch fork at (4) .
aRemove the clutch cable.
REFITTING
I - REFITTING OPERATION FOR PART
CONCERNED
aRefit the clutch cable.
aAttach the clutch cable to the clutch fork.
aFit the cable sleeve stop to the fork on the gearbox.
aAttach the clutch cable.
aFit the clutch cable through the opening in the bulk-
head and clip on the cable sleeve stop.II - FINAL OPERATION.
aRefit:
-the « brake pedal - clutch » assembly (see ) ,
-the battery tray (see Battery tray: Removal - Re-
fitting) (MR 411, 80A, Battery),
-the battery (see Battery: Removal - Refitting)
(MR 411, 80A, Battery).
121113

37A-52
MECHANICAL COMPONENT CONTROLS
Clutch pedal switch: Removal - Refitting
CRUISE CONTROL, and 5-SPEED MANUAL GEARBOX
37A
REMOVAL
I - REMOVAL PREPARATION OPERATION
aRemove the dashboard glovebox.
aDisconnect the connector (2) from the clutch pedal
switch.II - OPERATION FOR REMOVAL OF PART
CONCERNED
aTurn the clutch pedal switch (3) a quarter of a turn
anti-clockwise
aRemove the clutch pedal switch from the pedal. Equipment required
Diagnostic tool
119506
119507
121349