DIESEL INJECTION
Fault finding – Interpretation of faults13B
13B-72V3 MR-372-J84-13B250$360.mif
EDC16
PROGRAM No.: C1
Vdiag No.: 51
DF047
PRESENT
OR
STOREDCOMPUTER SUPPLY VOLTAGE
1.DEF : Voltage outside permitted range of values
NOTESConditions for applying the fault finding procedure to stored faults:
The fault is declared present after several starting attempts, or with the engine running.
Special notes:
Computer operating voltage: 9 V < operating voltage < 16 V.
Battery voltage that is too low can cause the level 1 fault warning light to come on
thereby causing other faults to appear.
Use bornier Ele. 1681 or Ele. 1590 for any operation on the injection computer
connectors.
Check continuity and make sure there is no interference resistance on the following connection:
injection computer black 32-track connector A, track D1 track 1 UPC black connector
Repair if necessary.
Check fuse F5D (5A) located on the UPC.
Check the condition of the injection control unit supply relay (50A) located on the relay plate in the engine
connection unit under the Protection and Switching Unit (no false contacts, or oxidation on the relay mounting
clips).
Repair if necessary.
If the fault does not recur, start the engine and wait 1 min.
Carry out a road test and check the system faults.
If there are no faults, fault finding is complete.
If the fault is still present, contact the Techline.
AFTER REPAIRDeal with any faults.
Carry out a road test followed by another check with the diagnostic tool.
EDC16_V51_DF047
DIESEL INJECTION
Fault finding – Interpretation of faults13B
13B-75V3 MR-372-J84-13B250$360.mif
EDC16
PROGRAM No.: C1
Vdiag No.: 51
DF050
PRESENT
OR
STOREDBRAKE SWITCH CIRCUIT
1.DEF : Open circuit or short circuit
2.DEF : Inconsistent signal
NOTESConditions for applying the fault finding procedure to a stored fault:
The fault is declared present after the brake pedal is depressed, or during a road test.
Special notes:
If the fault is present, the cruise control/speed limiter is deactivated.
Use bornier Ele. 1681 or Ele. 1590 for any operation on the injection computer
connectors.
WARNING
This fault may appear if the wiring harness has been damaged.
Follow the procedure described in the Wiring Check in the Introduction.
This check enables the condition and the conformity of the engine wiring harness to be checked.
1.DEF
NOTESNone
Check the brake pedal switch connections.
Check the condition and adjustment of the brake pedal switch.
Repair if necessary.
Check the conformity of the brake light switch:
Brake pedal released:continuity between tracks 3 and 4
infinite resistance between tracks 1 and 2
Brake pedal depressed:infinite resistance between tracks 3 and 4
continuity between tracks 1 and 2.
AFTER REPAIRDeal with any faults.
Carry out a road test followed by another check with the diagnostic tool.
EDC16_V51_DF050
DIESEL INJECTION
Fault finding – Interpretation of faults13B
13B-78V3 MR-372-J84-13B250$360.mif
EDC16
PROGRAM No.: C1
Vdiag No.: 51
DF053
PRESENT
OR
STORED
RAIL PRESSURE REGULATION FUNCTION
CC.1 : Short circuit to + 12 V
CC.0 : Short circuit to earth
CO : Open circuit
1.DEF : Internal electronic fault
2.DEF : Measured pressure too low
3.DEF : Measured pressure too high
4.DEF : Insufficient pressure
5.DEF : Pressure < minimum
6.DEF : Pressure > maximum
7.DEF : Extensive pump command
8.DEF : Above maximum threshold.
NOTESConditions for applying the fault finding procedure to a stored fault:
The fault is declared present after:
–the engine is started,
–a road test,
–an actuator command AC011 Rail pressure regulator.
Special notes:
If the fault is present:
–It is not possible to start the engine.
–engine stops if already started,
–if 3.DEF is present, the level 1 warning light is lit,
–if one of the other faults is present, the level 2 warning light comes on.
Use bornier Ele. 1681 or Ele. 1590 for any operation on the injection computer
connectors.
CC.1
NOTESNone
Check the rail pressure regulator connectors.
Check the injection computer connections.
Check the low-pressure circuit: run Test 2 Low-pressure circuit check.
Check the conformity of the fuel used by applying test 10 Diesel fuel conformity check.
Check the injector return flow, run test 8 Poor injector operation.
Check the operation of the overpressure valve if fitted to the vehicle, run test 11 Incorrect operation of the
overpressure valve.
Repair if necessary.
AFTER REPAIRDeal with any faults.
Carry out a road test followed by another check with the diagnostic tool.
EDC16_V51_DF053
DIESEL INJECTION
Fault finding – Interpretation of faults13B
13B-84V3 MR-372-J84-13B250$360.mif
EDC16
PROGRAM No.: C1
Vdiag No.: 51
DF054
PRESENT
OR
STORED
TURBOCHARGING SOLENOID VALVE CONTROL CIRCUIT
CC.1 : Short circuit to + 12 V
CC.0 : Short circuit to earth
CO : Open circuit
1.DEF : Internal electronic fault
2.DEF : Inconsistent signal
3.DEF : Below minimum threshold
4.DEF : Above maximum threshold
5.DEF : Permanent high signal
NOTESConditions for applying the fault finding procedure to stored faults:
The fault is declared present after:
–the engine is started,
–a road test,
–actuator command AC004 Turbocharging solenoid valve.
Special notes:
If the fault is present:
–turbocharging is no longer authorised,
–the EGR function is inhibited,
–the vehicle performance is reduced,
–the level 1 warning light is lit,
–If CC.0 is present, the OBD warning light will come on after three consecutive driving
cycles (starting + 5 seconds + switching off the ignition and waiting for 1 minute).
Use bornier Ele. 1681 or Ele. 1590 for any operation on the injection computer
connectors.
CC.1
4.DEF
5.DEF
NOTESNone
Check the turbocharging solenoid valve connections.
Check the injection computer connections.
Repair if necessary.
Measure the resistance of the turbocharging solenoid valve between tracks 1 and 2:
If the resistance displayed is not 15.4 ± 0.7 Ω at 20˚C, replace the turbocharger solenoid valve.
Check the continuity and insulation from the + 12 V feed of the following connection:
Injection computer grey 32-track connector C,
track E1Track 1 turbocharging solenoid valve
Repair if necessary.
If the fault is still present, replace the turbocharging solenoid valve.
AFTER REPAIRDeal with any faults.
Carry out a road test followed by another check with the diagnostic tool.
EDC16_V51_DF054
DIESEL INJECTION
Fault finding – Interpretation of faults13B
13B-87V3 MR-372-J84-13B250$360.mif
EDC16
PROGRAM No.: C1
Vdiag No.: 51
DF055
PRESENT
OR
STOREDTURBOCHARGING PRESSURE REGULATION CIRCUIT
1.DEF : Pressure too low
2.DEF : Pressure too high
NOTESConditions for applying the fault finding procedure to a stored fault:
The fault is declared present after the engine is started or following a road test.
Special notes:
If the fault is present:
–turbocharging is no longer authorised,
–the EGR function is inhibited,
–the level 1 warning light is lit.
Use bornier Ele. 1681 or Ele. 1590 for any operation on the injection computer
connectors.
1.DEF
NOTESNone
Check the turbocharger pressure sensor connections.
Check the connections of the turbocharging pressure relief solenoid valve.
Check the injection computer connections.
Repair if necessary.
Check the sealing of the high pressure air circuit:
–disconnected or pierced pipes,
–pressure sensor disconnected or poorly fitted (seal present),
–intercooler pierced (to check the intercooler: with the vehicle stationary, stabilise the engine speed between
3,500 and 4,000 rpm and check that there are no leaks).
Check the conformity of the turbocharger pressure signal and apply test 9 Air line at the turbocharger, then test
5 Turbocharger control solenoid valve check and test 6 Turbocharger.
AFTER REPAIRDeal with any faults.
Carry out a road test followed by another check with the diagnostic tool.
EDC16_V51_DF055
DIESEL INJECTION
Fault finding – Interpretation of faults13B
13B-90V3 MR-372-J84-13B250$405.mif
EDC16
PROGRAM No.: C1
Vdiag No.: 51DIESEL INJECTION
Fault finding – Interpretation of faults
DF056
PRESENT
OR
STOREDAIR FLOWMETER CIRCUIT
CC.1 : Short circuit to + 12 V
CO.0 : Open circuit or short circuit to earth
1.DEF : Offset at maximum threshold
2.DEF : Offset at minimum threshold
NOTESConditions for applying the fault finding procedure to a stored fault:
The fault is declared present after a road test.
Special notes:
If the fault is present:
–the level 1 warning light is lit,
–the OBD warning light will come on after three consecutive driving cycles (starting
+ 5 seconds + switching off the ignition and waiting 1 minute).
Use bornier Ele. 1681 or Ele. 1590 for any operation on the injection computer
connectors.
Priorities when dealing with a number of faults:
Deal with fault DF013 Sensor supply voltage no. 3 first, if it is present or stored.
CC.1
NOTESNone
Check the air flowmeter connections.
Check the injection computer connections.
Repair if necessary.
Check the continuity and the insulation to + 12 V of the following connections:
Injection computer brown 48-track connector B, track E2 Track 2 of the air flow sensor
Injection computer brown 48-track connector B, track L4 Track 6 of the air flow sensor
Injection computer brown 48-track connector B, track G1 Track 5 of the air flow sensor
Injection computer brown 48-track connector B, track B4 Track 3 of the air flow sensor
If the fault is still present, replace the air flowmeter.
AFTER REPAIRDeal with any faults.
Carry out a road test followed by another check with the diagnostic tool.
EDC16_V51_DF056
DIESEL INJECTION
Fault finding – Interpretation of faults13B
13B-95V3 MR-372-J84-13B250$405.mif
EDC16
PROGRAM No.: C1
Vdiag No.: 51
DF057
CONTINUED
Check the power supply to the water detection sensor:
+ 12 V after relay track 1 water detection sensor
earth track 2 water detection sensor
Carry out the necessary repairs.
If none of these checks reveal any faults:
–Replace the water detection sensor (see MR 364, Mechanics, 13A, Fuel supply).
–Clear the fault.
–Carry out a road test (speed > 12 mph (20 km/h) and engine speed > 1200 rpm) for more than 30 seconds,
to confirm the repair.
Note:
if the level of water in the fuel filter unit is lower than the sensor electrodes, certain driving conditions (on a bend,
hill) may causethe injection warning light to light up erratically.
AFTER REPAIRDeal with any faults.
Carry out a road test followed by another check with the diagnostic tool.
DIESEL INJECTION
Fault finding – Interpretation of faults13B
13B -100V3 MR-372-J84-13B250$405.mif
EDC16
PROGRAM No.: C1
Vdiag No.: 51
DF069
PRESENT
OR
STOREDIMPACT DETECTED SIGNAL
1.DEF : Impact stored by the injection computer
NOTESConditions for applying the fault finding procedure to stored faults:
Only apply the procedure if the fault is present and if the vehicle does not start.
Special notes:
The fault appears when the injection computer receives a frontal impact signal from the
Airbag computer via the multiplex network.
As soon as the injection computer receives this signal:
–engine operation is prohibited,
–the level 2 warning light is lit.
Use bornier Ele. 1681 or Ele. 1590 for any operation on the injection computer
connectors.
If the vehicle has been involved in an accident:
Carry out any necessary repairs,
–clear the fault,
–switch off the ignition,
–wait for 1 minute,
–switch on the ignition,
If the fault does not recur, end the fault finding procedure.
If the fault recurs, carry out fault finding on the AIRBAG computer.
If the vehicle has not been involved in an accident:
Run fault finding on the AIRBAG computer
AFTER REPAIRDeal with any faults.
Carry out a road test followed by another check with the diagnostic tool.
EDC16_V51_DF069