DIESEL INJECTION
Fault finding – Fault summary table13B
13B-26V3 MR-372-J84-13B250$270.mif
EDC16
PROGRAM No.: C1
Vdiag No.: 51DIESEL INJECTION
Fault finding – Fault summary table
WARNING LIGHT MANAGEMENT:
Management of instrument panel warning lights according to the faults notified.
Tool
faultDIAGNOSTIC
TOOL
DESCRIPTIONAssociated
DTCLEVEL 1
FAULT
WARNING
LIGHT
(Orange
heater plugs
On indicator
light)LEVEL 2
FAULT
WARNING
LIGHT (Red
overheating
warning
light)NO FAULT
WARNING
LIGHT ONOBD
WARNING
LIGHT ON
DF001Coolant
temperature sensor
circuit115 CO.1/CC.0 ... ... CO.1/CC.0
DF003Atmospheric
pressure sensor
circuit1051.DEF/
2.DEF/3.DEF... ...1.DEF/
2.DEF/
3.DEF
DF004Turbocharging
pressure sensor
circuit235CO.0/CC.1/
1.DEF... ... ...
DF005Engine speed
sensor circuit335 ...1.DEF/
2.DEF... ...
DF007Rail pressure
sensor circuit190 ...CO.1/CC.0/
1.DEF... ...
DF008Pedal
potentiometer
circuit gang 1225CO.0/CC.1/
1.DEF... 2.DEF ...
DF009Pedal
potentiometer gang
2 circuit2120CO.0/CC.1/
1.DEF... ... ...
DF011Sensor supply
voltage no. 1641 1.DEF/2.DEF ... ...1.DEF/
2.DEF
DF012Sensor feed voltage
no. 2651 1.DEF/2.DEF ... ...1.DEF/
2.DEF
DF013Sensor supply
voltage no. 3697 ...1.DEF/
2.DEF...1.DEF/
2.DEF
DF015Main relay control
circuit685 1.DEF/2.DEF ... ... ...
DF017Pre-postheating
unit control circuit380CC.0/CC.1 /
CO /1.DEF... ... ...
DF025Pre-postheating
unit diagnostic line670 X ... ... ...
DF037Engine immobiliser C167 ... X ... ...
DIESEL INJECTION
Fault finding – Fault summary table13B
13B-28V3 MR-372-J84-13B250$270.mif
EDC16
PROGRAM No.: C1
Vdiag No.: 51
Tool
faultDIAGNOSTIC
TOOL
DESCRIPTIONAssociated
DTCLEVEL 1 FAULT
WARNING
LIGHT (Orange
heater plugs On
indicator light)LEVEL 2 FAULT
WARNING
LIGHT (Red
overheating
warning light)NO
FAULT
WARNING
LIGHT ONOBD
WARNING
LIGHT ON
DF055Turbocharging
pressure
regulation circuit243 1.DEF/2.DEF ... ... ..
DF056Air flow sensor
circuit100CO.0/CC.1/
1.DEF/2.DEF... ...CO.0/CC.1/
1.DEF/
2.DEF
DF057Water in diesel
fuel detector
circuit2264 ... ... X ...
DF059Misfiring on
cylinder 1301 ... ... X ...
DF060Misfiring on
cylinder 2302 ... ... X ...
DF061Misfiring on
cylinder 3303 ... ... X ...
DF062Misfiring on
cylinder 4304 ... ... X ...
DF069Impact detected
signal1620 ... 1.DEF ... ...
DF070Clutch switch
circuit830 ... ...1.DEF/
2.DEF...
DF086Coolant pump
relay control
circuit2600 CO.0/CC.1 ... ... ...
DF091Vehicle speed
signal500 ... ...1.DEF/
2.DEF
3.DEF/
4.DEF ...
DF097Camshaft sensor
circuit340 1.DEF/2.DEF ... ... ...
DF118EGR solenoid
valve servo-
control409 2.DEF ... 1.DEF ...
DF195Camshaft/engine
speed sensor
consistency16 1.DEF ... ... ...
DF209EGR valve
position sensor
circuit486 ... ...CO.0/
CC.1/
1.DEFCO.0/CC.1/
1.DEF
DIESEL INJECTION
Fault finding – Interpretation of faults13B
13B-30V3 MR-372-J84-13B250$315.mif
DF001
PRESENT
OR
STOREDCOOLANT TEMPERATURE SENSOR CIRCUIT
CC.0 : Short circuit to earth
CO.1 : Short circuit or open circuit to + 12 V
NOTESConditions for applying the fault finding procedure to stored faults:
The fault is declared present:
–when an attempt is made to start the engine,
–when the engine is running.
Special notes:
If the fault is present:
–the coolant temperature: PR064 Coolant temperature is fixed at 119˚C,
–the preheating phase is greater than 10 seconds,
–the low speed motor-driven fan assembly (GMV 1) is continuously supplied,
–if there is a fault with GMV 1, then start GMV 2 for vehicles with air conditioning.
–the level 1 warning light is lit,
–the OBD warning light will illuminate after three consecutive driving cycles (starting
+ 5 seconds + switching off the ignition and waiting 1 minute).
Use bornier Ele. 1681 or Ele. 1590 for all operations on the computer connectors.
Check the connections of the coolant temperature sensor 4-track connector.
Check the injection computer connections.
Repair if necessary.
Measure the resistance of the coolant temperature sensor between tracks 2 and 3 of its black connector.
Replace the sensor if its resistance is not approximately:
75780 ± 7000 Ω at - 40˚C
12460 ± 122 Ω at - 10˚C
2252 ± 112 Ω at 25˚C
811 ± 39 Ω at 50˚C
283 ± 8 Ω at 80˚C
115 ± 3 Ω at 110˚C
87 ± 2 Ω at 120˚C
Check the insulation, continuity and the absence of interference resistance on the following connections:
Injection computer brown 48-track connector B
track F2Track 3 coolant temperature sensor
Injection computer brown 48-track connector B
track H1Track 2 coolant temperature sensor
Repair if necessary.
If the fault is still present, replace the coolant temperature sensor.
AFTER REPAIRDeal with any faults.
Carry out a road test followed by another check with the diagnostic tool.
EDC16
PROGRAM No.: C1
Vdiag No.: 51DIESEL INJECTION
Fault finding – Interpretation of faults
EDC16_V51_DF001
DIESEL INJECTION
Fault finding – Interpretation of faults13B
13B -102V3 MR-372-J84-13B250$405.mif
EDC16
PROGRAM No.: C1
Vdiag No.: 51
DF086
PRESENT
OR
STOREDCOOLANT PUMP RELAY CONTROL CIRCUIT
CO.0 : Open circuit or short circuit to earth
CC.1 : Short circuit to + 12 V
NOTESConditions for applying the fault finding procedure to stored faults:
The fault is declared present after the ignition is switched off and after a wait of 1
minute, or following a AC195 Electric coolant pump actuator command.
Special notes:
The control relay is located in the engine compartment connection unit.
If the fault is present:
–the EGR function is inhibited,
–the level 1 warning light is lit.
Use bornier Ele. 1681 or Ele. 1590 for any operation on the injection computer
connectors.
CO.0
NOTESNone
Test the electric coolant pump relay (A 20A) and check it is operating correctly.
Check the injection computer connections.
Repair if necessary.
Check the continuity between the following connections: Tracks B1 and B5 of the coolant pump relay mounting.
If the check show the correct results,
Check the continuity and insulation to earth of the following connections:
Injection computer brown 48-track connector B, track H4Track B2 of the coolant pump relay
mounting
Injection supply relay mounting, Track 5Track B1 of the coolant pump relay
mounting
Injection supply relay mounting, Track 5Track B5 of the coolant pump relay
mounting
Turbocharger bearing coolant pump connector, Track 1Track B3 of the coolant pump relay
mounting
Check for the earth on Track 2 of the turbocharger bearing coolant pump connector.
Repair if necessary.
If the fault is still present, contact the Techline.
AFTER REPAIRDeal with any faults.
Carry out a road test followed by another check with the diagnostic tool.
EDC16_V51_DF086
DIESEL INJECTION
Fault finding – Conformity check13B
13B - 134V3 MR-372-J84-13B250$450.mif
EDC16
PROGRAM NO.: C1
Vdiag No.: 51
MAIN COMPUTER STATUSES AND PARAMETERS (CONTINUED)
NOTESOnly check conformity after a complete check using the diagnostic tool. The values
shown in this conformity check are given as a guide.
Test conditions: ENGINE OFF, IGNITION ON.
Order FunctionParameter or Status
checked or ActionDisplay and Notes Fault finding
5Injection
configurationET104:Injector code useYESThis status indicates that
the IMA function is
activated. In the event of a
fault, consult the
interpretation of DF276
Injector code
programming.
6PressurePR035:Atmospheric
pressureIndicates the
atmospheric pressure
in mbar.
The sensor is built
into the computer.
Default value:
750 mbar.In the event of a fault,
consult the interpretation
of DF003 Atmospheric
pressure sensor circuit.
PR038:Rail pressure0 < X < 30 barIn the event of a fault,
consult the interpretation
of fault DF007 Rail
pressure sensor circuit.
7
TemperaturePR059:Inlet air
temperatureShows the inlet air
temperature
Ignition on PR061 =
PR059
Default value: 20 ˚CIn the event of a fault, refer
to the interpretation for
DF039 Inlet air
temperature circuit
sensor
8PR064:Coolant
temperatureShows the engine
coolant temperature
in ˚C
Default value: 119 ˚CIn the event of a fault, refer
to the interpretation of
DF001 Coolant
temperature sensor
circuit.
9TorquePR015:Engine torqueThis parameter is only
valid when the engine has
been started.
10Charging circuitPR016:Alternator flow0 mAIn the event of a fault,
check the charging circuit.
DIESEL INJECTION
Fault finding – Conformity check13B
13B - 140V3 MR-372-J84-13B250$450.mif
EDC16
PROGRAM NO.: C1
Vdiag No.: 51
EMISSION CONTROL/OBD (CONTINUED)
NOTESOnly check conformity after a complete check using the diagnostic tool. The values
shown in this conformity check are given as a guide.
Test conditions: ENGINE OFF, IGNITION ON.
Order FunctionParameter or Status
checked or ActionDisplay and Notes Fault finding
3Air regulationPR171:Air flow setpoint
for the EGR750 ± 200 mg/st
In the event of a fault,
consult the interpretation of
parameter DF056 Air flow
sensor circuit. PR132:Air flow0 < X < 10 kg/h
PR146:Inlet air flowIndicates the air flow
entering the engine
in mg/st
0 mg/st
PR131:EGR air flow
variationX = PR146 - PR171
should be close to 0
with ignition on
4Sensor feedPR077:EGR valve
position sensor
voltage0.5 < X < 1.5 V
default value: 0 VIn the event of a fault, refer
to the interpretation of fault
DF012 Sensor supply
voltage no. 2.
5TemperaturePR064:Coolant
temperatureShows the engine
coolant temperature
in ˚C
Default value: 119 ˚CIn the event of a fault, refer
to the interpretation of
DF001 Coolant
temperature sensor
circuit.
DIESEL INJECTION
Fault finding – Conformity check13B
13B - 142V3 MR-372-J84-13B250$450.mif
EDC16
PROGRAM NO.: C1
Vdiag No.: 51
IGNITION/PREHEATING
NOTESOnly check conformity after a complete check using the diagnostic tool. The values
shown in this conformity check are given as a guide.
Test conditions: ENGINE OFF, IGNITION ON.
Order FunctionParameter or Status
checked or ActionDisplay and Notes Fault finding
1Power supplyET001:Computer + after
ignition feedPRESENTIn the event of a fault,
perform fault finding for
DF047 Computer supply
voltage.
2EngineET038:EngineSTOPPEDNone
PR055:Engine speedGives the engine's
speed in rpmIn the event of a fault, refer
to the interpretation for
fault DF005 Engine
speed sensor circuit.
3TemperaturePR064:Coolant
temperatureShows the engine
coolant temperature
in ˚C
Default value: 119 ˚CIn the event of a fault, refer
to the interpretation of
DF001 Coolant
temperature sensor
circuit.
PR059:Inlet air
temperatureIndicates the inlet air
temperature in ˚C
Default value: 20 ˚CIn the event of a fault, refer
to the interpretation of
fault DF039 Inlet air
temperature sensor
circuit
4PreheatingET007:Preheating unit
controlStatus ET007 is
ACTIVE a few
seconds after the
ignition is switched
on and for the
postheatingIn the event of a fault
(ET007 locked on
ACTIVE), consult the
interpretation of fault
DF017 Preheating unit
control circuit.
5Power supplyPR071:Computer feed
voltage9 V < voltage < 16 VIn the event of a fault,
consult the interpretation
of fault DF047 computer
supply voltage.
DIESEL INJECTION
Fault finding – Conformity check13B
13B - 143V3 MR-372-J84-13B250$450.mif
EDC16
PROGRAM NO.: C1
Vdiag No.: 51
ENGINE COOLING
NOTESOnly check conformity after a complete check using the diagnostic tool. The values
shown in this conformity check are given as a guide.
Test conditions: ENGINE OFF, IGNITION ON.
Order FunctionParameter or Status
checked or ActionDisplay and Notes Fault finding
1Coolant
temperaturePR064:Coolant
temperatureShows the engine
coolant temperature
in ˚C
Default value: 119 ˚CIn the event of a fault, refer
to the interpretation of
DF001 Coolant
temperature sensor
circuit.
2Fan assembliesET021:Low speed fan
assembly
requestWith the ignition
switched on, engine
< 80˚
INACTIVEIf the fan units are
supplied with the ignition
on, the injection may be in
defect mode.
Carry out a system fault
test and refer to the
interpretation of faults. ET022:High speed fan
assembly
request
ET014:Monitor cooling
fan 1With the ignition
switched on, engine
< 80˚
STOPPED ET015:Monitor cooling
fan 2
3Sensor feedPR084:Coolant
temperature
sensor voltage3 < X < 4 V
Safe value: 5 VIn the event of a fault, refer
to the interpretation of
DF001 Coolant
temperature sensor
circuit.