DIESEL INJECTION
Fault finding – Interpretation of faults13B
13B-60V3 MR-372-J84-13B250$315.mif
DF038
CONTINUED 2
11.DEF
NOTESIf there are a number of faults, deal with the other system
faults first.
Display the stored context for fault DF038.
PR142 Computer fault = 10
NO YES
Main screen parameters
PR071 Computer supply voltage > 10 V
YES
Contexts stored from DF038
PR071 Computer supply voltage > 10 V
YES
Check the condition of the wiring harness between the
computer and the battery, carry out the necessary repairs.
–Start the vehicle.
–Clear the stored faults.
–Check the faults:
–If DF038 is stored, end fault finding.
–If DF038 is present, contact the Techline.
NO
Check the charge circuit and carry out the
necessary repairs:
–Check the condition of the battery
terminals.
–Carry out fault finding on the alternator.
Recharge or replace the battery.
EDC16
PROGRAM No.: C1
Vdiag No.: 51
Contact the Techline
AFTER REPAIRDeal with any faults.
Carry out a road test followed by another check with the diagnostic tool.
DIESEL INJECTION
Fault finding – Interpretation of faults13B
13B-71V3 MR-372-J84-13B250$360.mif
EDC16
PROGRAM No.: C1
Vdiag No.: 51
DF046
PRESENT
OR
STOREDBATTERY VOLTAGE
1.DEF : Excess voltage
2.DEF : Undervoltage
NOTESConditions for applying the fault finding procedure to a stored fault:
The fault is declared present following a road test or after attempting to start the engine.
Special notes:
Computer operating voltage: 9 V < operating voltage < 16 V.
Battery voltage that is too low can cause the level 1 fault warning light to come on
thereby causing other faults to appear.
It is then not possible to start the engine.
Use bornier Ele. 1681 or Ele. 1590 for any operation on the injection computer
connectors.
1.DEF
NOTESNone
Check the charge circuits:
–Condition of the battery.
–Condition of the alternator (full fault finding procedure).
–Carry out the necessary repairs.
2.DEF
NOTESNone
With the ignition off, measure the voltage across the battery terminals.
If the voltage is less than 11.5 V, test the battery.
If the battery is faulty, replace the battery then test the charge circuit.
With the ignition on and the with the starter motor turning, measure the voltage between the battery terminals
If the voltage drops below 9.6 V, check the tightness and condition of the battery terminals.
Repair if necessary.
If the terminals are in good condition, test the battery.
If they are faulty, replace the battery.
If the starter is cranking the engine correctly, but the fault is still present,
–Check the continuity and absence of interference resistance of the following connections:
+ 12 V Supply relay track 5track M2 connector B of the engine management
computer
track 4 of Protection and Switching Unit
grey connectortrack G1 connector A of the engine management
computer
Battery earthtracks G4, H4, H1 injection computer connector A
Repair if necessary.
AFTER REPAIRDeal with any faults.
Carry out a road test followed by another check with the diagnostic tool.
EDC16_V51_DF046
DIESEL INJECTION
Fault finding – Interpretation of faults13B
13B-72V3 MR-372-J84-13B250$360.mif
EDC16
PROGRAM No.: C1
Vdiag No.: 51
DF047
PRESENT
OR
STOREDCOMPUTER SUPPLY VOLTAGE
1.DEF : Voltage outside permitted range of values
NOTESConditions for applying the fault finding procedure to stored faults:
The fault is declared present after several starting attempts, or with the engine running.
Special notes:
Computer operating voltage: 9 V < operating voltage < 16 V.
Battery voltage that is too low can cause the level 1 fault warning light to come on
thereby causing other faults to appear.
Use bornier Ele. 1681 or Ele. 1590 for any operation on the injection computer
connectors.
Check continuity and make sure there is no interference resistance on the following connection:
injection computer black 32-track connector A, track D1 track 1 UPC black connector
Repair if necessary.
Check fuse F5D (5A) located on the UPC.
Check the condition of the injection control unit supply relay (50A) located on the relay plate in the engine
connection unit under the Protection and Switching Unit (no false contacts, or oxidation on the relay mounting
clips).
Repair if necessary.
If the fault does not recur, start the engine and wait 1 min.
Carry out a road test and check the system faults.
If there are no faults, fault finding is complete.
If the fault is still present, contact the Techline.
AFTER REPAIRDeal with any faults.
Carry out a road test followed by another check with the diagnostic tool.
EDC16_V51_DF047
DIESEL INJECTION
Fault finding – Interpretation of faults13B
13B-76V3 MR-372-J84-13B250$360.mif
EDC16
PROGRAM No.: C1
Vdiag No.: 51
DF050
CONTINUED
Replace the switch if necessary.
Check the condition of fuse H 15A on the passenger compartment fuse and relay plate.
Replace the fuse if necessary.
Check the feeds to the switch:
+ 12 V after ignitiontrack 2 of the brake pedal switch connector
+ 12 V battery feedtrack 4 of the brake pedal switch connector
(via the UCH)
Replace the switch if necessary.
Check the continuity and insulation of the following connections:
Injection computer black 32-track
connector A, track E4Track 3 of the brake pedal switch connector
Repair if necessary.
2.DEF
NOTESNone
Check the brake pedal switch connections.
Check the condition and adjustment of the brake pedal switch.
Repair if necessary.
Check the continuity and the absence of interference resistance on the following connection:
Injection computer black 32-track connector A
track E4Track 3 of the brake switch
Repair if necessary.
Check the conformity of the switch by consulting the interpretation of statuses ET704 Brake switch no. 1 and
ET705 Brake switch no. 2.
If the fault is still present, carry out fault finding on the ABS computer.
AFTER REPAIRDeal with any faults.
Carry out a road test followed by another check with the diagnostic tool.
DIESEL INJECTION
Fault finding – Interpretation of faults13B
13B-81V3 MR-372-J84-13B250$360.mif
AFTER REPAIRDeal with any faults.
Carry out a road test followed by another check with the diagnostic tool.
EDC16
PROGRAM No.: C1
Vdiag No.: 51
*Opening cyclic ratioDF053
CONTINUED 3
●Or usingavoltmeter:
With the regulator connected, connect the negative terminal of the voltmeter totrack 2of the rail pressure regulator
and thepositive terminal totrack 1.Clear any fuel pressure solenoid valve faults, then run commandAC011 Rail
pressure re gulator:
Thevoltmeter should display two successive voltage readings:
~3.15voltsfor an opening cycle ratio of 25% then~9.45Vfor an opening cycle ratio of 75% (ten cycles).
●Or using an oscillos cope(at 5 V range/division a nd 1 ms/div tim e base):
With the regulator connected, connect the negative terminal of the oscill oscope to the battery earth and the positive
terminal totrack 2of the fuel pressure solenoid valve, clear any r ail pressure regulator faults, and r un command
AC0 11 R ail pressure regulator:
theoscillo sco pe sh ould disp lay a square pulse signal with an a mplitude o f 1 2.5 V at a frequency of 1 85 Hz (with a n
OCR* alternating successively from 25 to 75%).
if the measurement does not show any control or continuous voltage, contact the techline.
DIESEL INJECTION
Fault finding – Interpretation of faults13B
13B-86V3 MR-372-J84-13B250$360.mif
EDC16
PROGRAM No.: C1
Vdiag No.: 51
*Opening cyclic ratioDF054
CONTINUED 2
1.DEF
2.DEF
NOTESNone
Check the turbocharging solenoid valve connections.
Check the injection computer connections.
Repair if necessary.
Measure the resistance of the turbocharging solenoid valve between tracks 1 and 2:
If the resistance displayed is not 15.4 ± 0.7 Ω at 20˚C, replace the turbocharger solenoid valve.
Check the continuity and insulation against earth of the following connections:
Injection computer grey 32-track
connector C, track E1Track 1 turbocharging solenoid valve
UPC PPM1 connector Track 1 Track 2 Turbocharger solenoid valve
If the fault is still present, check that the computer output is working correctly.
With the turbocharging solenoid valve connected:
Using a voltmeter:
–Connect the negative terminal of the voltmeter to track 1 of the solenoid valve and the negative terminal to
track 2.
–Clear any solenoid valve faults and run command AC004 Turbocharger solenoid valve.
The voltmeter should display ten cycles of two successive voltages: ~ 2.5 V (opening cyclic ratio* of 20%) then
~ 8.75 V (opening cyclic ratio* of 70%).
Or using an oscilloscope (at 5 V range/division and 1 ms/div time base):
–Connect the negative terminal of the oscilloscope to the battery earth and the positive terminal to track 2 of the
solenoid valve.
–Clear any solenoid valve faults and run command AC004 Turbocharging solenoid valve.
The oscilloscope should display a square wave signal with an amplitude of 12.5V (~ battery voltage) at a frequency
of 140 Hz (with an OCR changing successively from ~ 20 to ~ 70%).
–if the measurement is correct, replace the solenoid valve.
–if the measurement does not show any control or continuous voltage, contact the techline.
AFTER REPAIRDeal with any faults.
Carry out a road test followed by another check with the diagnostic tool.
DIESEL INJECTION
Fault finding – Interpretation of faults13B
13B -106V3 MR-372-J84-13B250$405.mif
EDC16
PROGRAM No.: C1
Vdiag No.: 51
DF097
CONTINUED
Check the continuity and absence of interference resistance of the following connections:
Injection computer brown 48-track connector B,
Track D1Track 2 Camshaft sensor
Injection computer brown 48-track connector B,
Track A1Track 1 Camshaft sensor
With the ignition on and the camshaft sensor connected:
Use a voltmeter to measure the voltage between tracks 1 and 3 of the camshaft sensor:
The voltage displayed should be equal to the battery voltage 0.08 V)
–If the voltage is outside permitted tolerance values, take the measurement again on the connector, with the
camshaft sensor disconnected,
–If the voltage is still outside permitted tolerance values with the sensor disconnected.
Check for continuity and absence of interference resistance on the following connection:
Camshaft sensor, track 3 Track 5 injection supply relay mounting
–If the measured voltage is correct with the sensor disconnected.
Measure the camshaft sensor resistance between tracks 2 and 3.
Replace the sensor if its resistance is not 10,250 ± 500 Ω at 20˚C
If the fault is still present, contact the Techline.
AFTER REPAIRDeal with any faults.
Carry out a road test followed by another check with the diagnostic tool.
DIESEL INJECTION
Fault finding – Interpretation of faults13B
13B -109V3 MR-372-J84-13B250$405.mif
EDC16
PROGRAM No.: C1
Vdiag No.: 51
DF195
CONTINUED
With the ignition on and the camshaft sensor connected:
Use a voltmeter to measure the voltage between tracks 1 and 3 of the camshaft sensor:
The voltage displayed should be equal to the battery voltage 0.08 V)
–If the voltage is outside permitted tolerance values, take the measurement again on the connector, with the
camshaft sensor disconnected,
–If the voltage is still outside permitted tolerance values with the sensor disconnected.
Check for continuity and absence of interference resistance on the following connection:
Camshaft sensor, track 3 + after ignition feed after relay
–If the measured voltage is correct with the sensor disconnected,
Measure the resistance of the camshaft sensor between tracks 2 and 3.
Replace the sensor if its resistance is not 10,250 ± 500 Ω at 20˚C
Check that the engine speed sensor is correctly mounted and that the flywheel target is not damaged.
Check that the gap between the engine speed sensor and the flywheel is 0.5 to 1.8 mm.
Measure the resistance of the engine speed sensor between terminals A and B of its black connector.
If the winding resistance is not between 510 Ω and 850 Ω at an engine temperature of 20˚C, replace the engine
speed sensor.
AFTER REPAIRDeal with any faults.
Carry out a road test followed by another check with the diagnostic tool.