DIESEL INJECTION
Fault finding – Interpretation of faults13B
13B-44V3 MR-372-J84-13B250$315.mif
EDC16
PROGRAM No.: C1
Vdiag No.: 51
DF009
CONTINUED 1
Check the continuity and insulation to earth of the following connections:
Injection computer 32-track black connector A
track F3Track 1 pedal potentiometer connector
Injection computer 32-track black connector A
track F2Track 2 pedal potentiometer connector
Repair if necessary.
Measure the resistance on the pedal potentiometer on gang 2 between tracks 2 and 6.
Replace the pedal potentiometer if the resistance is not approximately 2.85 ± 2.05 kΩ.
CC.1
NOTESPriorities when dealing with a number of faults:
If fault DF008 Pedal potentiometer circuit track 1 is
present at the same time, check that the sensor is connected
correctly.
Check the pedal potentiometer connections.
Check the injection computer connections.
Repair if necessary.
Check for continuity and insulation to + 12 V on the following connections:
Injection computer 32-track black connector A
track F3Track 1 pedal potentiometer connector
Injection computer 32-track black connector A
track F2Track 2 pedal potentiometer connector
Injection computer 32-track black connector A,
track F4Track 6 pedal potentiometer connector
Repair if necessary.
Measure the resistance on the pedal potentiometer on gang 2 between tracks 2 and 6.
Replace the pedal potentiometer if its resistance is not approximately: 2.85 ± 2.05 kΩ.
AFTER REPAIRDeal with any faults.
Carry out a road test followed by another check with the diagnostic tool.
DIESEL INJECTION
Fault finding – Interpretation of faults13B
13B-46V3 MR-372-J84-13B250$315.mif
EDC16
PROGRAM No.: C1
Vdiag No.: 51
DF011
PRESENT
OR
STOREDSENSOR SUPPLY VOLTAGE NO. 1
1.DEF : Sensor reference voltage too low
2.DEF : Sensor reference voltage too high
NOTESConditions for applying the fault finding procedure to stored faults:
The fault is declared present after carrying out a road test or after several attempts at
starting the engine.
Special notes:
If the fault is present:
–the cruise control/speed limiter function is inhibited,
–turbocharging is inhibited,
–the engine speed is limited,
–the level 1 warning light is lit,
–the OBD warning light will come on after three consecutive driving cycles (starting
+ 5 seconds + switching off the ignition and waiting 1 minute).
Use bornier Ele. 1681 or Ele. 1590 for any operation on the injection computer
connectors.
WARNING
This fault may appear if the wiring harness has been damaged.
Follow the procedure described in the Wiring Check in the Introduction.
This check enables the condition and the conformity of the engine wiring harness to be checked.
1.DEF
2.DEF
NOTESPriorities when dealing with a number of faults:
If fault DF008 Pedal potentiometer circuit track 1 is
present at the same time, check that the sensor is connected
correctly.
In the event of the simultaneous presence of fault DF004
Turbocharging pressure sensor circuit, check that the
turbocharger pressure sensor circuit connector is connected
correctly.
The sensors connected to supply no. 1 are:
–Turbocharger pressure sensor.
–Accelerator pedal potentiometer sensor, gang 1.
To locate a faulty sensor and/or connection, disconnect one of these sensors then check whether the fault
becomes stored.
If the fault is still present, start the operation again with the other sensor.
(Wait a few seconds after each disconnection so that the computer can carry out the check).
If the fault is stored after a disconnection, replace the faulty sensor or repair its connection.
Clear the faults created by the multiple disconnections.
AFTER REPAIRDeal with any faults.
Carry out a road test followed by another check with the diagnostic tool.
EDC16_V51_DF011
DIESEL INJECTION
Fault finding – Interpretation of faults13B
13B-80V3 MR-372-J84-13B250$360.mif
EDC16
PROGRAM No.: C1
Vdiag No.: 51
DF053
CONTINUED 2
1.DEF
NOTESNone
Ch eck the rail pressure regulator connectors.
Ch eck the in jection computer connections.
Ch eck the lo w p ressu re circu it b y runningtest 2Low pressure circuit check.
Ch eck the conformityof the fuel used by applyingtest 10 Diesel f uel conformity check.
Ch eck the in jector return flow, runtest 8 Poor injector operation.
Ch eck theoperation of the overpressure valve if fitted to the vehicle, run test11 Incorrectopera tion of the
ov erpressure valve.
Re pair if n ecessa ry.
Measure theresistanceof the rail press u r e regulator betweentracks 1 and 2.
If the resistance is not3±1Ωat20˚C,replacetheinjection pump.
Ch eckthe continuity and absence of interference resistanceof the followingconnections:
Injection computer brown 48-track
connectorB,track M4Track 2 of the rail pressure regulator (fuel flow actuator)
Injection supply relay mountingtrack 5 track 1 of the rail pressure regulator (fuel flow actuator)
Re pair if n ecessa ry.
Ch eck the rail pressuresensor using the interpretation ofDF0 07 Rail pressure sensor circuit.
Re pair if n ecessa ry.
If the fault isstill present,check t hat thecomputeroutput is working correctly.
●Either using anammeter:
With the regulator connected, connect the current clamp to the regulator'strack 1connection,respecting t he
direction of the current.
Cle ar a ny rail pressure sensor faults and use commandAC011 Rail pressureregulator.
Th eammeter should display ten cycles of two successive currents:~0.6Athen~2A.
AFTER REPAIRDeal with any faults.
Carry out a road test followed by another check with the diagnostic tool.
DIESEL INJECTION
Fault finding – Interpretation of faults13B
13B-89V3 MR-372-J84-13B250$360.mif
EDC16
PROGRAM No.: C1
Vdiag No.: 51
DF055
CONTINUED 2
2.DEF
NOTESPriority when dealing with a number of faults:
Deal with fault DF004 Turbocharger pressure sensor
circuit first if it is present or stored.
Check the turbocharging pressure sensor connections,
Check the connections of the turbocharging solenoid valve,
Check the injection computer connections.
Repair if necessary.
Check the conformity of the turbocharging pressure signal (refer to the interpretation of parameter PR041
Turbocharging pressure).
Make sure the turbocharging pressure relief solenoid valve is not jammed open:
–With the engine switched off, disconnect the inlet and outlet hoses from the solenoid valve.
–connect a vacuum pump to the inlet union and apply a vacuum pressure.
–if the vacuum pressure is not maintained: replace the solenoid valve.
Check that the turbocharger control rod has not seized:
–with the engine stopped, make sure the turbocharger control rod is in the rest position.
–apply a vacuum pressure of 800 mbar ± 100, to the hose connected to the turbocharger control diaphragm,
–if the diaphragm is affected by the vacuum, check the movement and setting of the turbocharger control rod (see
MR 364 (MEGANE II) and 370 (SCENIC II), Mechanical, 12B, Turbocharging).
If the control rod is seized, replace the turbocharger.
If the fault is still present, apply test 9 Air line at the turbocharger, then test 5 Turbocharger control solenoid
valve check and test 6 Turbocharger.
AFTER REPAIRDeal with any faults.
Carry out a road test followed by another check with the diagnostic tool.
DIESEL INJECTION
Fault finding – Interpretation of faults13B
13B-96V3 MR-372-J84-13B250$405.mif
EDC16
PROGRAM No.: C1
Vdiag No.: 51
DF059
PRESENT
OR
STOREDCOMBUSTION MISFIRES ON CYLINDER 1
NOTESConditions for applying the fault finding procedure to a stored fault:
The fault is declared present after the engine is started or following a road test.
Special notes:
If the fault is present, engine performance is reduced and engine instabilities may
occur.
Priority when dealing with a number of faults:
Deal with fault DF040 Cylinder 1 injector circuit first, if it is present or stored.
Check that the IMA code of injector no. 1 has been entered correctly and that it matches the code marked on the
corresponding injector.
Enter the code to the unprogrammed/incorrectly programmed injector, if necessary.
Refer to the interpretation of commands, SC002 Entering injector codes.
Check the engine compression.
Repair if necessary.
Check the valve clearance and adjust if necessary.
When dealing with several combustion misfire faults, check the conformity of the fuel by applying test 10 Diesel
fuel conformity check.
Visually inspect the return pipe of injector no. 1.
Repair if necessary.
If the fault is still present, carry out test 8 INCORRECT INJECTOR OPERATION.
If the fault is still present, contact the Techline.
AFTER REPAIRDeal with any faults.
Carry out a road test followed by another check with the diagnostic tool.
EDC16_V51_DF059
DIESEL INJECTION
Fault finding – Interpretation of faults13B
13B-97V3 MR-372-J84-13B250$405.mif
EDC16
PROGRAM No.: C1
Vdiag No.: 51
DF060
PRESENT
OR
STOREDCOMBUSTION MISFIRING ON CYLINDER 2
NOTESConditions for applying the fault finding procedure to a stored fault:
The fault is declared present after the engine is started or following a road test.
Special notes:
If the fault is present, engine performance is reduced and engine instabilities may
occur.
Priority when dealing with a number of faults:
Deal with fault DF041 Cylinder 2 injector circuit first, if it is present or stored.
Check that the IMA code of injector no. 2 has been entered correctly and that it matches the code marked on the
corresponding injector.
Enter the code to the unprogrammed/incorrectly programmed injector, if necessary.
Consult the interpretation of commands, SC002 Entering injector codes.
Check the engine compression.
Repair if necessary.
Check the valve clearance and adjust if necessary.
When dealing with several combustion misfire faults, check the conformity of the fuel by applying test 10 Diesel
fuel conformity check.
Visually inspect the return pipe of injector no. 2.
Repair if necessary.
If the fault is still present, carry out test 8 INCORRECT INJECTOR OPERATION.
If the fault is still present, contact the Techline.
AFTER REPAIRDeal with any faults.
Carry out a road test followed by another check with the diagnostic tool.
EDC16_V51_DF060
DIESEL INJECTION
Fault finding – Interpretation of faults13B
13B-98V3 MR-372-J84-13B250$405.mif
EDC16
PROGRAM No.: C1
Vdiag No.: 51
DF061
PRESENT
OR
STOREDCOMBUSTION MISFIRING ON CYLINDER 3
NOTESConditions for applying the fault finding procedure to a stored fault:
The fault is declared present after the engine is started or following a road test.
Special notes:
If the fault is present, engine performance is reduced and engine instabilities may
occur.
Priority when dealing with a number of faults:
Deal with fault DF042 Cylinder 3 injector circuit first, if it is present or stored.
Check that the IMA code of injector no. 3 has been entered correctly and that it matches the code marked on the
corresponding injector.
Enter the code to the unprogrammed/incorrectly programmed injector, if necessary.
Consult the interpretation of commands, SC002 Entering injector codes.
Check the engine compression.
Repair if necessary.
Check the valve clearance and adjust if necessary.
When dealing with several combustion misfire faults, check the conformity of the fuel by applying test 10 Diesel
fuel conformity check.
Visually inspect the return pipe of injector no. 3.
Repair if necessary.
If the fault is still present, carry out test 8 INCORRECT INJECTOR OPERATION.
If the fault is still present, contact the Techline.
AFTER REPAIRDeal with any faults.
Carry out a road test followed by another check with the diagnostic tool.
EDC16_V51_DF061
DIESEL INJECTION
Fault finding – Interpretation of faults13B
13B-99V3 MR-372-J84-13B250$405.mif
EDC16
PROGRAM No.: C1
Vdiag No.: 51
DF062
PRESENT
OR
STOREDCOMBUSTION MISFIRING ON CYLINDER 4
NOTESConditions for applying the fault finding procedure to a stored fault:
The fault is declared present after the engine is started or following a road test.
Special notes:
If the fault is present, engine performance is reduced and engine instabilities may
occur.
Priority when dealing with a number of faults:
Deal with fault DF043 Cylinder 4 injector circuit first, if it is present or stored.
Check that the injector no. 4 IMA code has been entered correctly and that it matches the code marked on the
corresponding injector.
Enter the code to the unprogrammed/incorrectly programmed injector, if necessary.
Consult the interpretation of commands, SC002 Entering injector codes.
Check the engine compression.
Repair if necessary.
Check the valve clearance and adjust if necessary.
When dealing with several combustion misfire faults, check the conformity of the fuel by applying test 10 Diesel
fuel conformity check.
Visually inspect the return pipe of injector no. 4.
Repair if necessary.
If the fault is still present, carry out test 8 INCORRECT INJECTOR OPERATION.
If the fault is still present, contact the Techline.
AFTER REPAIRDeal with any faults.
Carry out a road test followed by another check with the diagnostic tool.
EDC16_V51_DF062