Page 45 of 273

DIESEL INJECTION
Fault finding – Interpretation of faults13B
13B-45V3 MR-372-J84-13B250$315.mif
EDC16
PROGRAM No.: C1
Vdiag No.: 51
DF009
CONTINUED 2
1.DEF
NOTESNone
Check the rail pressure sensor connectors.
Check the injection computer connections.
Repair if necessary.
Check for continuity and absence of interference resistance of the following connections:
Injection computer black 32-track connector A,
track F3Track 1 pedal potentiometer sensor
Injection computer black 32-track connector A,
track F2Track 2 pedal potentiometer sensor
Injection computer black 32-track connector A,
track F4Track 6 pedal potentiometer sensor
Injection computer black 32-track connector A,
track H2Track 4 pedal potentiometer sensor
Injection computer black 32-track connector A,
track G2Track 3 pedal potentiometer sensor
Injection computer black 32-track connector A,
track H3Track 5 pedal potentiometer sensor
Repair if necessary.
If the fault is still present, replace the pedal potentiometer.
AFTER REPAIRDeal with any faults.
Carry out a road test followed by another check with the diagnostic tool.
Page 53 of 273

DIESEL INJECTION
Fault finding – Interpretation of faults13B
13B-53V3 MR-372-J84-13B250$315.mif
EDC16
PROGRAM No.: C1
Vdiag No.: 51
DF015
PRESENT
OR
STOREDMAIN RELAY control CIRCUIT
1.DEF : Relay cut off too soon
2.DEF : Relay cut off too late
NOTESConditions for applying the fault finding procedure to stored faults:
Only deal with this fault if it is stored.
Special notes:
The injection control unit supply relay (50A) is located on the relay plate in the
engine connection unit, under the Protection and Switching Unit.
If the fault is present, the level 1 warning light is lit.
Use bornier Ele. 1681 or Ele. 1590 for any operation on the injection computer
connectors.
Check the Protection and Switching Unit connections.
Check the injection computer connections.
Repair if necessary.
Check the condition of the battery terminals making sure they are correctly tightened.
Check the condition of the injection supply relay and its mounting.
Check the 5D (5A) + after ignition feed injection fuse located on the UPC.
Repair if necessary.
Check the continuity, and absence of interference resistance of the following connection:
Injection computer brown 48-track connector B
track E1Track 2 injection supply relay mounting
Repair if necessary.
If the fault is still present, contact the Techline.
IMPORTANT!WARNING
If the UPC does not detect the injection computer frames the engine fan assembly 1
will be switched on until the battery is completely discharged.
In the event that engine cooling fan 1 is not working, GMV 2 will be supplied.
AFTER REPAIRDeal with any faults.
Carry out a road test followed by another check with the diagnostic tool.
EDC16_V51_DF015
Page 56 of 273

DIESEL INJECTION
Fault finding – Interpretation of faults13B
13B-56V3 MR-372-J84-13B250$315.mif
EDC16
PROGRAM No.: C1
Vdiag No.: 51
DF025
PRESENT
OR
STOREDPRE-POSTHEATING UNIT DIAGNOSTIC LINE
NOTESConditions for applying the fault finding procedure to a stored fault:
The fault is declared present after several attempts to start the engine, or following
actuator command AC001 Preheating unit.
Special notes:
It is difficult or even impossible to start the engine when cold.
Use bornier Ele. 1681 or Ele. 1590 for any operation on the injection computer
connectors.
Check the pre-postheating unit connections.
Check the connections on all the heater plugs.
Repair if necessary.
Check fuse F2 (70A) on the power supply fuse board.
Check the resistance of the heater plugs:
Replace any plug whose resistance is not below 2 Ω at + 20˚C.
Check the continuity and absence of interference resistance of the following connections:
preheating unit track 1 cylinder 3 heater plug
preheating unit track 2 cylinder 1 heater plug
preheating unit track 6 cylinder 4 heater plug
preheating unit track 7 cylinder 2 heater plug.
Check for presence of + 12 V on track 4 of the pre-postheating unit (via fuse F2, 70A).
If the fault is still present,
Check the injection computer connections.
Check the following connections for continuity and make sure there is no extraneous resistance:
Injection computer grey 32-track connector C, track A4 track 3 preheating unit connector
Injection computer grey, 32-track connector C, track E2 track 8 of the preheating unit connector
If the fault is still present, replace the pre-postheating unit.
AFTER REPAIRDeal with any faults.
Carry out a road test followed by another check with the diagnostic tool.
EDC16_V51_DF025
Page 58 of 273

DIESEL INJECTION
Fault finding – Interpretation of faults13B
13B-58V3 MR-372-J84-13B250$315.mif
EDC16
PROGRAM No.: C1
Vdiag No.: 51
DF038
PRESENT
OR
STORED
COMPUTER
1.DEF : Permanent high signal
2.DEF : Permanent low signal
3.DEF : Configuration absent or incorrect
4.DEF : Analogue/digital converter fault
5.DEF : Dialogue disrupted
6.DEF : EEPROM fault
7.DEF : Watchdog activation
8.DEF : Signal outside upper limit
10.DEF : Injector control
11.DEF : Injector control condenser fault
12.DEF : Injection fault under deceleration
13.DEF : Initialisation error
14.DEF : Open circuit or internal electronic fault.
NOTESConditions for applying the fault finding procedure to a stored fault:
The fault is declared present after one attempt to start the engine, or with the engine
running.
Special notes:
If 6.DEF, 8.DEF or 12.DEF are present the level 1 warning light is lit.
If one of the other faults is present, the level 2 warning light comes on.
If 6.DEF is still present, the OBD warning light will come on after three consecutive
driving cycles (starting + 5 seconds + switching off the ignition and waiting for 1
minute).
Use bornier Ele. 1681 or Ele. 1590 for any operation on the injection computer
connectors.
Priority when dealing with a number of faults:
Deal with fault DF046 Battery voltage first if it is present or stored.
1.DEF to 5.DEF
7.DEF, 8.DEF
10.DEF
12.DEF to 14.DEFCheck the injection computer connections and the continuity of all the supplies.
Repair if necessary.
Clear the faults.
Switch off the ignition, wait 1 minute and switch the ignition on again.
If the fault is still present, contact the Techline and complete the fault finding log.
AFTER REPAIRDeal with any faults.
Carry out a road test followed by another check with the diagnostic tool.
EDC16_V51_DF038
Page 64 of 273
DIESEL INJECTION
Fault finding – Interpretation of faults13B
13B-64V3 MR-372-J84-13B250$360.mif
EDC16
PROGRAM No.: C1
Vdiag No.: 51
DF040
CONTINUED
Check the continuity and absence of interference resistance of the following connections:
Injection computer grey 32-track connector C track G3 Track 2 injector no. 1
Injection computer grey 32-track connector C, track H1 Track 1 injector no. 1
If the fault is still present: apply test 8: POOR INJECTOR OPERATION.
If the fault is still present, contact the Techline.
AFTER REPAIRDeal with any faults.
Carry out a road test followed by another check with the diagnostic tool.
Page 66 of 273
DIESEL INJECTION
Fault finding – Interpretation of faults13B
13B-66V3 MR-372-J84-13B250$360.mif
EDC16
PROGRAM No.: C1
Vdiag No.: 51
DF041
CONTINUED
Check the continuity and absence of interference resistance of the following connections:
Injection computer grey 32-track connector C track G4 Track 2 injector no. 2
Injection computer grey 32-track connector C, track G2 Track 1 injector no. 2
If the fault is still present: apply test 8: POOR INJECTOR OPERATION.
If the fault is still present, contact the Techline.
AFTER REPAIRDeal with any faults.
Carry out a road test followed by another check with the diagnostic tool.
Page 68 of 273
DIESEL INJECTION
Fault finding – Interpretation of faults13B
13B-68V3 MR-372-J84-13B250$360.mif
EDC16
PROGRAM No.: C1
Vdiag No.: 51
DF042
CONTINUED
Check the continuity and absence of interference resistance of the following connections:
Injection computer grey 32-track connector C, track H4 Track 2 injector no. 3
Injection computer grey 32-track connector C, track H2 Track 1 injector no. 3
If the fault is still present: apply test 8: POOR INJECTOR OPERATION.
If the fault is still present, contact the Techline.
AFTER REPAIRDeal with any faults.
Carry out a road test followed by another check with the diagnostic tool.
Page 70 of 273
DIESEL INJECTION
Fault finding – Interpretation of faults13B
13B-70V3 MR-372-J84-13B250$360.mif
EDC16
PROGRAM No.: C1
Vdiag No.: 51
DF043
CONTINUED
Check the continuity and absence of interference resistance of the following connections:
Injection computer grey 32-track connector C, track H3 Track 2 injector no. 4
Injection computer grey 32-track connector C, track G1 Track 1 injector no. 4
If the fault is still present: apply test 8: POOR INJECTOR OPERATION.
If the fault is still present, contact the Techline.
AFTER REPAIRDeal with any faults.
Carry out a road test followed by another check with the diagnostic tool.