Page 200 of 228
200
Service and maintenanceService operations by year
3)
km ( x 1000) 1) 1
15 2
30 3
45 4
60 5
75
Replace pollen filter or activated carbon filter X X
+o
If air is badly polluted, has a high dust or sand content, or pollen, smell of the air
conditioning Agreement with customer
Replace air cleaner insert Every 4 years / 60.000 km
+ Replace spark plugs Z 16 XE1, Z 16 XER, Z 18 XER, Z 20 LEH, Z 20 LER Every 4 years / 60.000 km
Z 16 YNG Every 2 years / 30.000 km
Z 22 YH Every 8 years / 120.000 km
Visually inspect ribbed V-belt X X
Replace ribbed V-belt,
Z 19 DT, Y/Z 19 DTH, Z 19 DTL Every 10 years / 120.000 km
+ Check valve clearance, adjust
Z 16 XE1, Z 16 XER, Z 18 XER, A 17 DTJ, A 17 DTR Every 10 years / 150.000 km
Z 19 DT, Z 19 DTL X X
Page 202 of 228

202
Service and maintenanceService operations by year
3)
km ( x 1000) 1) 1
15 2
30 3
45 4
60 5
75
+o
Visually inspect front and rear wheel brakes
4)
, if a tyre pressure monitoring system is
fitted, do not swap wheels over X X
Annual service check if annual mileage exceeds 20 000 km
Engine, transmission (AT, MT), inspect air-conditioning compressor for leaks
4) X X X X X
Visually inspect folding covers on steering, tie rods and axle drive X X X X X
Tie rod and supporting joint checking X X X X X
+ Change brake and clutch fluid automated manual transmission (MTA) Every 2 years
Undo wheel fastening (take care if tyre pressure monitoring system is present) and
tighten to torque: 110 Nm.
The wheel bolt taper should be greased or oiled lightly during assembly.
Check tyre condition. Check/correct tyre pressure (including spare wheel)
With tyre repair system - check completeness and expiry date of kit. Replace sealant
bottle every 4 years. X X
+
Annual service check if annual mileage exceeds 20 000 km
Visually inspect first-aid kit, (presence in designated stowage compartment,
completeness and expiry date), lashing eyes and warning triangle Every 2 years
Check/correct headlamp adjustment (including auxiliary headlamps) X X
4)
In case of too high consumption / leakage, perform additional work with customer's agreement.
Page 203 of 228
Service and maintenance
203Service operations by year
3)
km ( x 1000) 1) 1
15 2
30 3
45 4
60 5
75
Grease door hinges, door stop, lock cylinder, striker plate, bonnet lock, tailgate hinges,
wipe door stop check strap clean before greasing X X
Test drive, final inspection (check steering and ignition locks, instruments and indicator
lamps,
entire brake system, steering, air conditioning, engine, body and running gear),
reset service interval display with TECH 2) X X X X X
+: Additional operations.
o: Under extreme operating conditions and if required by country-specific conditions, the intervals are reduced.
Page 216 of 228
216
Technical data
Vehicle weight
Kerb weight, basic model
Zafira Engine Manual transmission Manual transmission
automated Automatic transmission
without/with air conditioning
[kg] Z16XER, Z16XEP,
Z16XE1 1505/1520 – –
Z16YNG 1665/1680 – –
Z18XER 1503/1518 1503/1518 –
Z20LER –/1610 – –
Z20LEH –/1665 – –
Z22YH 1570/1585 – 1595/1610
A17DTJ, A17DTR 1600/1615 – –
Z19DTL 1613/1628 – –
Z19DT 1613/1628 – 1650/1665
Z19DTH 1613/1628 – 1643/1658
Page 224 of 228

224
Index
A
Accessories and vehicle
modifications .......................... 154
Active head restraints on front seats .........................................
23
Adaptive Forward Lighting ........ .................................... 25, 92, 110
Additional servicing .................... 204
Adjustable air vents ...................124
Airbag and belt tensioners ...........87
Airbag system .............................. 57
Air conditioning regular operation ................................ 126
Air conditioning system .............. 119
Air intake .................................... 125
Air quality sensor ........................121
Antilock brake system ................ 140
Antilock brake system (ABS) ....... 89
Anti-theft alarm system ........ 36, 101
Anti-theft locking system .............. 36
Apply footbrake ............................ 92
Armrest ........................................ 49
Ashtrays ....................................... 82
Automatic anti-dazzle ..................40
Automatic climate control system .................................... 120
Automatic level control ..............144
Automatic light control ...............108
Automatic transmission .............131 Auxiliary devices
........................116
Auxiliary heater ........................... 124
B
Battery ....................................... 158
Battery discharge protection ......114
Battery voltage ...........................
100
Board-Info-Display .......................93
Bonnet ....................................... 155
Brake and clutch system ............. 89
Brake assist ............................... 142
Brake fluid .................................. 158
Brake light switch ....................... 101
Brakes ............................... 140, 158
Bulb replacement ....................... 160
C
Capacities .................................. 219
Cargo management system ........71
Car Pass ...................................... 27
Catalytic converter .....................130
Central locking system ................32
Centre console lighting ..............114
Changing tyre and wheel size ...178
Charging system .......................... 88
Check control ............................... 23
Child locks ................................... 35
Child restraint installation locations ................................... 63
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