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Precaution Necessary fo
r Steering Wheel Rota-
tion After Battery Disconnect ............................... ..
189
Precaution for On Board Diagnosis (OBD) System
of CVT and Engine .............................................. ..
190
Service After Replacing TCM and Transaxle As-
sembly ................................................................. ..
190
Removal and Installation Procedure for CVT Unit
Connector ............................................................ ..
191
Precaution ........................................................... ..192
Service Notice or Precaution ............................... ..193
PREPARATION .............................................. ..195
Special Service Tool ........................................... ..195
Commercial Service Tool .................................... ..195
CVT FLUID ..................................................... ..196
Checking CVT Fluid ............................................ ..196
Changing CVT Fluid ............................................ ..197
CVT Fluid Cooler Cleanin g ...................................197
CVT SYSTEM ... .............................................. ..201
Cross-Sectional View - RE0F08B ....................... ..201
Control System .................................................... ..202
Hydraulic Control System ......................................203
TCM Function ...................................................... ..203
CAN Communication ........................................... ..204
Input/Output Signal of TCM ................................. ..204
Line Pressure and Secondary Pressure Control . ..205
Shift Control ........................................................ ..205
Lock-up and Select Control ................................. ..207
Control Valve ....................................................... ..207
ON BOARD DIAGNOSTIC (OBD) SYSTEM .. ..209
Introduction ......................................................... ..209
OBD-II Function for CVT System ........................ ..209
One or Two Trip Detection Logic of OBD-II ........ ..209
OBD-II Diagnostic Trouble Code (DTC) .............. ..209
Malfunction Indicator Lamp (MIL) ........................ ..210
TROUBLE DIAGNOSIS ................................. ..212
DTC Inspection Priority Chart ............................. ..212
Fail-Safe .............................................................. ..212
How to Perform Trouble Diagnosis for Quick and
Accurate Repair ........... .........................................
213
CVT Electrical Parts Location ............................. ..218
Circuit Diagram ................................................... ..219
Inspections before Trouble Diagnosis ................. ..219
Road Test ............................................................ ..223
Check before Engine Is Started ............................224
Check at Idle ....................................................... ..224
Cruise Test .......................................................... ..226
Vehicle Speed When Shifting Gears ................... ..228
TCM Terminal and Reference Value ................... ..228
CONSULT-III Function (TRANSMISSION) ......... ..230
Diagnosis Procedu re without CONSULT-III ........ ..237
DTC U1000 CAN COMMUNICATION LINE ... ..238
Description .......................................................... ..238
On Board Diagnosis Logic .................................. ..238
Possible Cause ................................................... ..238 DTC Confirmation Procedure ..............................
..238
Wiring Diagram - CVT - CAN ............................... ..239
Diagnosis Procedure ........................................... ..240
DTC U1010 TRANSMISSION CONTROL
MODULE (CAN) .............................................. 241
Description ........................................................... ..241
On Board Diagnosis Logic ................................... ..241
Possible Cause .................................................... ..241
DTC Confirmation Procedure .............................. ..241
Diagnosis Procedure ........................................... ..241
DTC P0703 STOP LAMP SWITCH CIRCUIT . 242
Description ........................................................... ..242
CONSULT-III Reference Va lue in Data Monitor
Mode .................................................................... ..
242
On Board Diagnosis Logic ................................... ..242
Possible Cause .................................................... ..242
DTC Confirmation Procedure .............................. ..242
Diagnosis Procedure ........................................... ..242
DTC P0705 PARK/NEUTRAL POSITION
SWITCH ........................................................... 244
Description ........................................................... ..244
CONSULT-III Reference Va lue in Data Monitor
Mode .................................................................... ..
244
On Board Diagnosis Logic ................................... ..244
Possible Cause .................................................... ..244
DTC Confirmation Procedure .............................. ..244
Wiring Diagram - CVT - PNP/SW ........................ ..245
Diagnosis Procedure ........................................... ..246
Component Inspection ......................................... ..247
DTC P0710 CVT FLUID TEMPERATURE
SENSOR CIRCUIT .......................................... 249
Description ........................................................... ..249
CONSULT-III Reference Va lue in Data Monitor
Mode .................................................................... ..
249
On Board Diagnosis Logic ................................... ..249
Possible Cause .................................................... ..249
DTC Confirmation Procedure .............................. ..249
Wiring Diagram - CVT - FTS ............................... ..250
Diagnosis Procedure ........................................... ..251
Component Inspection ......................................... ..252
DTC P0715 INPUT SPEED SENSOR CIR-
CUIT (PRI SPEED SENSOR) .......................... 254
Description ........................................................... ..254
CONSULT-III Reference Va lue in Data Monitor
Mode .................................................................... ..
254
On Board Diagnosis Logic ................................... ..254
Possible Cause .................................................... ..254
DTC Confirmation Procedure .............................. ..254
Wiring Diagram - CVT - PRSCVT ........................ ..255
Diagnosis Procedure ........................................... ..256
DTC P0720 VEHICLE SPEED SENSOR CVT
(SECONDARY SPEED SENSOR) .................. 258
Description ........................................................... ..258
CVT
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Do not start engine.
6. Select “SELF-DIAG RESULTS”.
7. Shift the selector lever to “R” position.
8. Depress slightly the accelerator pedal (Pedal angle: 2/8) while depressing the brake pedal.
9. Perform “ERASE”.
10. Shift the selector lever to “R” position afte r replacing TCM. Turn the ignition switch OFF.
11. Wait approximately 10 minutes after turning the ignition switch OFF.
12. Turn the ignition switch ON while shifting the selector lever to “R” position. CAUTION:
Do not start engine.
13. Select “CALIBRATION DATA”.
14. Check that the value on “CALIBRATION DATA” is same as the data after erasing "Calibration Data". • Restart the procedure from step 3 if the values are not same.
15. Shift the selector lever to “P” position.
16. Check that the shift position indicator in the combi nation meter turns ON (It indicates approximately 1 or 2
seconds after shifting the selector lever to “P” position.)
• Check the following items if the shift position indicato r does not turn ON. Repair or replace the shift posi-
tion indicator if necessary.
- The harness between TCM and ROM ASSY in the transaxle assembly is open or short.
- Cable disconnected, loosen, or bent from the connector housing.
- Power supply and ground of TCM. Refer to CVT-125, " Description " .
PATTERN C 1. Replace the transaxle assembly first, and then replace TCM.
2. Perform the service of “PATTERN A”. (Perform the service of “Pattern B” if TCM is replaced first.)
Removal and Installation Proc edure for CVT Unit Connector INFOID:0000000004666857
REMOVAL Rotate bayonet ring counterclockwise, pull out CVT unit harness
connector upward and disconnect it.
INSTALLATION 1. Align CVT unit harness connector terminal body marking with bayonet ring marking, insert CVT unit harness connector, and
then rotate bayonet ring clockwise.
PRECAUTIONS
CVT-15
< SERVICE INFORMATION >
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•
Before replacing TCM, perform TCM input/output signal
inspection and make sure whether TCM functions properly or
not. CVT-49, " TCM Terminal and Reference Value " .
• After performing each TROUBL E DIAGNOSIS, perform “DTC
Confirmation Procedure”.
If the repair is completed the DTC should not be displayed in
the “DTC Confirmation Procedure”.
• Always use the specified br and of CVT fluid. Refer to MA-14, " Flu-
ids and Lubricants " .
• Use lint-free paper, not cloth rags, during work.
• After replacing the CVT fluid, dispose of the waste oil using the methods prescribed by law, ordinance, etc.
Service Notice or Precaution INFOID:0000000004666859
CVT FLUID COOLER SERVICE If CVT fluid contains friction material (clutches, brakes , etc.), or if an CVT is replaced, inspect and clean the
CVT fluid cooler mounted in the radiator or replace t he radiator. Flush cooler lines using cleaning solvent and
compressed air after repair. For CVT fluid cooler cleaning procedure, refer to CVT-18, " CVT Fluid Cooler
Cleaning " . For radiator replacement, refer to
CO-38 .
OBD-II SELF-DIAGNOSIS • CVT self-diagnosis is performed by the TCM in comb ination with the ECM. The results can be read through
the blinking pattern of the malfunction indi cator lamp (MIL). Refer to the table on CVT-51, " CONSULT-III
Function (TRANSMISSION) " for the indicator used to display each self-diagnostic result.
• The self-diagnostic results indicated by the MIL ar e automatically stored in both the ECM and TCM memo-
ries.
Always perform the procedure on CVT-30, " OBD-II Diagnostic Trouble Code (DTC) " to complete the
repair and avoid unnecessary blinking of the MIL.
For details of OBD-II, refer to EC-541, " Introduction " .
• Certain systems and components, especially those re lated to OBD, may use the new style slide-lock-
ing type harness connector. For descripti on and how to disconnect, refer to PG-64 . MEF040DA
SEF217U
TROUBLE DIAGNOSIS
CVT-41
< SERVICE INFORMATION >
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• Inspect for fluid leakage and check the fluid level. Refer to
CVT-17, " Checking CVT Fluid " .
Fluid Condition Check Inspect the fluid condition.
STALL TEST
Stall Test Procedure 1. Inspect the amount of engine oil. Replenish the engine oil if necessary.
2. Drive for about 10 minutes to warm up the vehicle so that the CVT fluid temperature is 50 to 80 °C (122 to 176 °F). Inspect the
amount of CVT fluid. Replenish if necessary.
3. Securely engage the parking brake so that the tires do not turn.
4. Install a tachometer where it can be seen by driver during test. •It is good practice to mark the point of specified engine
rpm on indicator.
5. Start engine, apply foot brake, and place selector lever in “D” position.Fluid status Conceivable cause Required operation
Varnished (viscous
varnish state) Clutch, brake
scorched Replace the CVT fluid and check the
CVT main unit and the vehicle for
malfunctions (wire harnesses, cool-
er pipes, etc.)
Milky white or
cloudy Water in the fluidReplace the CVT fluid and check for
places where water is getting in.
Large amount of
metal powder mixed
in Unusual wear of
sliding parts within
CVT Replace the CVT fluid and check for
improper operation of the CVT. SAT638A
SAT647B
SAT513G
SAT775B
TROUBLE DIAGNOSIS
CVT-45
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• Before road test, familiarize yourself with all test procedures and
items to check.
• Perform tests on all items until specified symptom is found. Trou-
bleshoot items which check out No Good after road test.
CONSULT-III START PROCEDURE • Using CONSULT-III, perform a cruise test and record the result.
• Print the result and ensure that shifts and lock-ups take place as per Shift Schedule.
1. Touch “DATA MONITOR” on “SELECT DIAG MODE” screen.
2. Touch “MAIN SIGNALS” to set recording condition.
3. See “Numerical Display”, “Barchart Display” or “Line Graph Display”.
4. Touch “START”.
5. When performing cruise test. Refer to CVT-47, " Cruise Test " .
6. After finishing cruise test part, touch “RECORD”.
7. Touch “STORE”.
8. Touch “BACK”.
9. Touch “DISPLAY”.
10. Touch “PRINT”.
11. Check the monitor data printed out.
Check before Engi ne Is Started INFOID:00000000046668871.
CHECK O/D OFF INDICATOR LAMP
1. Park vehicle on flat surface.
2. Move selector lever to “P” position.
3. Turn ignition switch OFF. Wait at least 5 seconds.
4. Turn ignition switch ON. (Do not start engine.)
Does O/D OFF indicator lamp come on for about 2 seconds? YES >> 1. Turn ignition switch OFF.
2. Perform self-diagnosis and note NG items.Refer to CVT-51, " CONSULT-III Function (TRANSMISSION) " .
3. Go to CVT-45, " Check at Idle " .
NO >> Stop “Road Test”. Go to CVT-155, " O/D OFF Indicator Lamp Does Not Come On " .
Check at Idle INFOID:00000000046668881.
CHECK STARTING THE ENGINE
1. Park vehicle on flat surface.
2. Move selector lever to “P” or “N” position.
3. Turn ignition switch OFF.
4. Turn ignition switch START.
Is engine started? SAT496G
SHIFT CONTROL SYSTEM
CVT-171
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SHIFT CONTROL SYSTEM
Removal and Installation INFOID:0000000004667108
CONTROL DEVICE COMPONENTS
CONTROL CABLE COMPONENTS Refer to the figure below for control cable removal and installation procedure. 1. Selector lever knob 2. Knob cover 3. Lock pin
4. Overdrive control switch 5. Knob finisher 6. Selector button
7. Selector button return spring 8. Position indicator plate 9. Position lamp
10. Dust cover 11. Bracket 12. Shift lock solenoid and park position switch assembly
13. CVT device harness connector 14. Plate 15. Control device assembly WCIA0638E
CVT-174< SERVICE INFORMATION >
[RE0F08A]
SHIFT CONTROL SYSTEM
• When installing the control cable (1) to the control device assembly (2), make sure that the control cable (1) is fully pressed in with the
ribbed surface (A) facing downward from the vehicle.
: Vehicle front
• After installation is completed, adjust and check the CVT position.
Refer to CVT-175, " Adjustment of CVT Position " and
CVT-175, " Checking of CVT Position " .
Control Device Disassembly and Assembly INFOID:0000000004667109
DISASSEMBLY
NOTE:
Refer to CVT-171, " Removal and Installation " to disassemble.
1. Remove selector lever knob from control device assembly. Refer to CVT-174, " Selector Lever Knob
Removal and Installation " .
2. Remove position lamp from position indicator plate (1).
3. Insert a suitable tool to (A) (at 4 locations) as shown, and bend each hook slightly to raise position indicator plate (1) and
remove from control device assembly (2).
4. Remove bracket from control device assembly (2).
5. Remove CVT device harness c onnector from control device
assembly (2).
6. Release tabs (A) on shift lock solenoid and park position switch assembly from hooks (B) on control device assembly to shift
lock solenoid and park position switch assembly.
ASSEMBLY
Assembly is in the reverse order of disassembly.
Selector Lever Knob Re moval and Installation INFOID:0000000004667110
REMOVAL
CAUTION:
Make sure that parking brake is applied before removal/installation. SCIA6253E
SCIA6969E
SCIA6977E
SHIFT CONTROL SYSTEM
CVT-175
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1. Set selector lever knob (1) in “N” position.
2. Slide knob cover (2) downward.
3. Pull out lock pin (3) from selector lever knob (1).
4. Remove selector lever knob (1) and knob cover (2) as a set from selector lever.
CAUTION:
Do not push selector button.
INSTALLATION 1. Insert lock pin (1) to selector lever knob (2).
2. Install knob cover (3) to selector lever knob (2).
3. Set selector lever in “N” position.
4. Install selector lever knob onto selector lever until a click is felt. CAUTION:
• Do not tilt selector lever knob when installing. Install it
straight, and do not tap or ap ply any shock to install it.
• Do not push selector button.
Adjustment of CVT Position INFOID:0000000004667111
CAUTION:
Make sure that parking brake is applied before adjustment.
1. Loosen the control cable nut (A) and place the manual lever (1) in “P” position.
2. Place selector lever in “P” position.
3. Push the control cable (2) in with a load of 9.8 N (approximately 1 kg, 2.2 lb). Release the control cable and temporarily tighten
the control cable nut.
NOTE:
Do not move the manual lever. Make sure the manual lever
stays in the “P” position.
4. Tighten the control cable nut. CAUTION:
Secure the manual lever when tightening nut.
5. Check the operation of the CVT. Refer to CVT-175, " Checking of CVT Position " .
Checking of CVT Position INFOID:0000000004667112
1. Place selector lever in “P” position, and tu rn ignition switch ON. (Do not start engine.)
2. Make sure selector lever can be shifted to other than “P” position when brake pedal is depressed. Also
make sure selector lever can be shifted from “P” position only when brake pedal is depressed.
3. Move the selector lever and check for excessive effort, sticking, noise or rattle.
4. Confirm the selector lever stops at each position with the feel of engagement when it is moved through all
the positions. Check that t he actual position of the selector lever matches the position shown by the shift
position indicator and the manual lever on the transaxle. SCIA6971E
SCIA6972E
Control cable nut: Refer to
CVT-171, " Removal
and Installation " . WCIA0608E