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(i.e. Flexible Fuel Vehicle - FFV models). Using a fu
el other than that specified could adversely affect
the emission control devices and systems, and could also affect the warranty coverage validity.
Precaution for Multiport Fuel Inject ion System or Engine Control System INFOID:0000000004307350
• Before connecting or disconnecti ng any harness connector for the
multiport fuel injection system or ECM:
Turn ignition switch to “OFF” position.
Disconnect negative battery terminal.
Otherwise, there may be damage to ECM.
• Before disconnecting pressurized fuel line from fuel pump to injec- tors, be sure to release fuel pressure.
• Be careful not to jar components such as ECM and mass air flow sensor.
Precaution for Hoses INFOID:0000000004307351
HOSE REMOVAL AND INSTALLATION • To prevent damage to rubber hose, do not pry off rubber hose with tapered tool or screwdriver.
• To reinstall the rubber hose securely, make sure that hose insertion length and orientation is correct. (If tube is equipped with hose
stopper, insert rubber hose into tube until it butts up against hose
stopper.)
HOSE CLAMPING • If old rubber hose is re-used, install hose clamp in its original posi- tion (at the indentation where the old clamp was). If there is a trace
of tube bulging left on the old rubber hose, align rubber hose at
that position.
• Discard old clamps; replace with new ones. SMA019D
SMA021D
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SYMBOLS
How to Follow Trouble Diagnosis INFOID:0000000004307360
DESCRIPTION NOTICE:
Trouble diagnoses indicate work procedures required to diagnose problems effectively. Observe the following
instructions before diagnosing.
1. Before performing trouble diagno ses, read the “Preliminary Check” , the “Symptom Chart” or the
“Work Flow”.
2. After repairs, re-check that the prob lem has been completely eliminated.
1. Union bolt 2. Copper washer 3. Brake hose
4. Cap 5. Bleed valve 6. Sliding pin bolt
7. Piston seal 8. Piston 9. Piston boot
10. Cylinder body 11. Sliding pin 12. Torque member mounting bolt
13. Washer 14. Sliding pin boot 15. Bushing
16. Torque member 17. Inner shim cover 18. Inner shim
19. Inner pad 20. Pad retainer 21. Pad wear sensor
22. Outer pad 23. Outer shim 24. Outer shim cover 1: PBC (Poly Butyl Cuprysil) grease
or silicone-based grease 2: Rubber grease : Brake fluid
Refer to GI section for additional symbol definitions.
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CONSULT-III CHECKING SYSTEM
Description INFOID:0000000004307366
• CONSULT-III is a hand-held type tester. When it is connected with a diagnostic connector equipped on the vehicle side, it will communicate with the contro l unit equipped in the vehicle and then enable various kinds
of diagnostic tests.
• Refer to CONSULT-III Operator's Manual for more information.
Function and System Application INFOID:0000000004307367
x: Applicable.
*1: If equipped.
*2: With automatic transmission (A/T).
*3: With continuously variable transmission (CVT).
*4: With security card installed. Diagnostic test mode FunctionENGINE
ABS* 1
AIR BAG EPS
IPDM E/R BCM
METER/M&A
INTELLIGENT KEY* 1
TRANSMISSION* 2
TRANSMISSION* 3
Work support This mode enables a technician to adjust some devices faster and
more accurately by following indications on CONSULT-III. x - - - - x - x x x
Self-diagnostic results Self-diagnostic results can be read and erased quickly. x x x x x x x x x x
Trouble diagnostic record Current self-diagnostic results and all trouble diagnostic records
previously stored can be read. - - x - - - - - - -
Data monitor Input/Output data in the ECU can be read. x x x x x x x x x x
CAN diagnostic support
monitor The communication condition of CAN communication line can be
read. x x - x x x x x x x
Calibration data* 2
Shows unit calibration IDs, offsets and gains. This data is stored in
the ECU memory. - - - - - - - - - x
Active test Diagnostic Test Mode in which CONSULT-III drives actuators apart
from ECU shifting some parameters in a specified range. x x - - x x - x - -
Function test This mode can show results of self-diagnosis of ECU with either
"OK" or "NG". For engines, more practical tests regarding sensors/
switches and/or actuators are available. x x x - - - - - x x
DTC & SRT confirmation The results of SRT (System Readiness Test) and the self-diagno-
sis status/result can be confirmed. x - - - - - - - x -
DTC work support The operating condition to confirm Diagnosis Trouble Codes can
be selected. x - - - - - - - x -
ECM/ECU part number ECM/ECU part number can be read. x x - x - x - x x x
ECU discriminated No. Classification number of a replacement ECU can be read to pre-
vent an incorrect ECU from being installed. - - x - - - - - - -
Passenger airbag Displays the STATUS (readiness) of front passenger air bag. - - x - - - - - - -
Configuration Sets control module parameters to match vehicle options. - - - - - x - - - -
Control unit initialization *4
All registered ignition key IDs in NATS components can be initial-
ized and new IDs can be registered. - - - - - x - - - -
PIN Read *4
This mode enables technician to get BCM-specific 5-digit code. - - - - - x - - - -
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TERMINOLOGY
SAE J1930 Terminology List INFOID:0000000004307379
All emission related terms used in this publication in accordance with SAE J1930 are listed. Accordingly, new
terms, new acronyms/abbreviations and old terms are listed in the following chart.
NEW TERM NEW ACRONYM /
ABBREVIATION OLD TERM
Air cleaner ACL Air cleaner
Barometric pressure BARO ***
Barometric pressure se nsor-BCDD BAROS-BCDD BCDD
Camshaft position CMP ***
Camshaft position sensor CMPS Crank angle sensor
Canister *** Canister
Carburetor CARB Carburetor
Charge air cooler CAC Intercooler
Closed loop CL Closed loop
Closed throttle position switch CTP switch Idle switch
Clutch pedal position switch CPP switch Clutch switch
Continuous fuel injection system CFI system ***
Continuous trap oxidizer system CTOX system ***
Crankshaft position CKP ***
Crankshaft position sensor CKPS ***
Data link connector DLC ***
Data link connector fo r CONSULT-III DLC for CONSULT-III Di agnostic connector for CONSULT-III
Diagnostic test mode DTM Diagnostic mode
Diagnostic test mode selector DTM selector Diagnostic mode selector
Diagnostic test mode I DTM I Mode I
Diagnostic test mode II DTM II Mode II
Diagnostic trouble code DTC Malfunction code
Direct fuel injection system DFI system ***
Distributor ignition system DI system Ignition timing control
Early fuel evaporation-mixture heater EFE-mixture heater Mixture heater
Early fuel evaporation system EFE system Mixture heater control
Electrically erasable programmable read
only memory EEPROM ***
Electronic ignition system EI system Ignition timing control
Engine control EC ***
Engine control module ECM ECCS control unit
Engine coolant temperature ECT Engine temperature
Engine coolant temperature sensor ECTS Engine temperature sensor
Engine modification EM ***
Engine speed RPM Engine speed
Erasable programmable read only memory EPROM ***
Evaporative emission canister EVAP canister Canister
Evaporative emission system EVAP system Canister control solenoid valve
Exhaust gas recirculation valve EGR valve EGR valve
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Nonvolatile random access memory NVRAM ***
On board diagnostic system OBD system Self-diagnosis
Open loop OL Open loop
Oxidation catalyst OC Catalyst
Oxidation catalytic converter system OC system ***
Oxygen sensor O2S Exhaust gas sensor
Park position switch *** Park switch
Park/neutral position switch PNP switch Park/neutral switch
Inhibitor switch
Neutral position switch
Periodic trap oxidizer system PTOX system ***
Positive crankcase ventilation PCV Positive crankcase ventilation
Positive crankcase ventilation valve PCV valve PCV valve
Powertrain cont rol module PCM ***
Programmable read only memory PROM ***
Pulsed secondary air injection control sole-
noid valve PAIRC solenoid valve AIV control solenoid valve
Pulsed secondary air injection system PAIR system Air induction valve (AIV) control
Pulsed secondary air injection valve PAIR valve Air induction valve
Random access memory RAM ***
Read only memory ROM ***
Scan tool ST ***
Secondary air injection pump AIR pump ***
Secondary air injection system AIR system ***
Sequential multiport fuel injection system SFI system Sequential fuel injection
Service reminder indicator SRI ***
Simultaneous multiport fuel injection sys-
tem *** Simultaneous fuel injection
Smoke puff limiter system SPL system ***
Supercharger SC ***
Supercharger bypass SCB ***
System readiness test SRT ***
Thermal vacuum valve TVV Thermal vacuum valve
Three way catalyst TWC Catalyst
Three way catalytic converter system TWC system ***
Three way + oxidation catalyst TWC + OC Catalyst
Three way + oxidation catalytic converter
system TWC + OC system ***
Throttle body TB Throttle chamber
SPI body
Throttle body fuel injection system TBI system Fuel injection control
Throttle position TP Throttle position
Throttle position sensor TPS Throttle sensor
Throttle position switch TP switch Throttle switch
Torque converter clutch solenoid valve TCC solenoid valve Lock-up cancel solenoid
Lock-up solenoid
NEW TERM
NEW ACRONYM /
ABBREVIATION OLD TERM
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Removal and Installation " .
13. Remove instrument lower finisher. : Metal clip
: Pawl
a. Disengage pawls and remove fuse block lid.
b. Remove the screws.
c. Pull backward while disengaging the instrument lower finisher clip and pawls.
d. Disconnect in-vehicle sensor and harness connector, and then remove instrument lower finisher.
14. Remove glove box. Refer to IP-23, " Disassembly and Assembly " .
15. Remove side ventilator assembly. : Metal clip
: Pawl
a. Insert a suitable tool into the side ventilator assembly from cen- ter console side, disengage the clips and pawl of instrument
panel pad. PIIB2880E
PIIB3977E
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17. Remove screws (A) and metal clip (B), and remove combination
meter.
Installation Installation is in the reverse order of removal.
GLOVE BOX ASSEMBLY
Removal 1. Remove glove box screws.
2. Pull backward while disengaging the glove box assembly pawls.
3. Disconnect lamp harness connector, and then remove glove box assembly.
Installation Installation is in the reverse order of removal.
INSTRUMENT LOWER FINISHER
Removal 1. Pull backward while disengage the instrument lower finisher's clip and pawls.
: Metal clip
2. Disconnect in-vehicle sensor and harness connector, and then remove instrument lower finisher.
Installation Installation is in the reverse order of removal.
CENTER CONSOLE ASSEMBLY
Removal PIIB3404E
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Trouble Diagnosis Procedure " .
Abbreviation List INFOID:0000000004306697
Unit name abbreviations in CONSULT-III CAN diagnosis and in this section are as per the following list.
Abbreviation Unit name A-BAG Air bag diagnosis sensor unitABS ABS actuator and electric unit (control unit)
BCM BCM DLC Data link connector
ECM ECM EPS EPS control unit
I-KEY Intelligent Key unit
IPDM-E IPDM E/R M&A Combination meter
TCM TCM