PRECAUTIONS
STC-3
< SERVICE INFORMATION >
[EPS] C
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5. When the repair work is completed, return the ignition switch to the
″LOCK ″ position before connecting
the battery cables. (At this time, the steering lock mechanism will engage.)
6. Perform a self-diagnosis check of al l control units using CONSULT-III.
Service Notice or Precaution for EPS System INFOID:0000000004307286
CAUTION:
Check or confirm the following item wh en performing the trouble diagnosis.
• Check any possible causes by interviewing the symptom and it’s condition from the customer if any
malfunction, such as EPS warn ing lamp turns ON, occurs.
• Check if air pressure and size of tires are proper, the specified part is used for the steering wheel,
and control unit is genuine part.
• Check if the connection of steer ing column assembly and steering gear assembly is proper (there is
not looseness of mounting bolts, damage of rods, boots or sealants, and leakage of grease, etc).
• Check if the wheel alignmen t is adjusted properly.
• Check if there is any damage or modification to su spension or body resulting in increased weight or
altered ground clearance.
• Check if installation conditions of each link and suspension are proper.
• Check if the battery voltage is proper
• Check connection conditions of each connector are proper.
• Before connecting or disconnect ing the EPS control unit har-
ness connector, turn ignition switch “OFF” and disconnect
battery ground cable. Because battery voltage is applied to
EPS control unit even if igniti on switch is turned “OFF”.
• When connecting or disconnect ing pin connectors into or
from EPS control unit, take care not to damage pin terminals
(bend or break).
When connecting pin connectors, make sure that there are no
bends or breaks on EPS control unit pin terminal.
• Before replacing EPS control unit, perform EPS control unit input/output signal inspectio n and make sure whether EPS
control unit functions properly or not. Refer to STC-9, " EPS
Control Unit Input/Output Signal Reference Value " . SEF289H
SEF291H
SDIA1848E
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Data are reference values and are
measured between each terminal and ground.
CAUTION:
When using a circuit tester to measure voltage for inspection , be sure not to extend forcibly any connector terminals.
CONSULT-III Function (EPS) INFOID:0000000004307296
FUNCTION CONSULT-III can display each diagnostic item using the diagnostic test modes shown following.
SELF-DIAG RESULTS MODE
Display Item List Terminal
Wire
color Item Condition Data (Approx.)
4 V Torque sensor sub Engine running Steering wheel: Not steering
(There in no steering force) 2.5 V
Steering wheel: Steering 1.7 V – 3.3 V
(The value is changed accord- ing to steering left or right)
5 BR Torque sensor power supply Ignition switch: ON 8 V
Ignition switch: OFF 0 V
6 G Torque sensor main Engine running Steering wheel: Not steering
(There is no steering force) 2.5 V
Steering wheel: Steering 1.7 V – 3.3 V
(The value is changed accord- ing to steering left or right)
7 R Torque sensor ground Always 0 V
9 L CAN-H — —
10 O Power supply Ignition switch: ON Battery voltage
Ignition switch: OFF 0 V
16 P CAN-L — —
17 R Power supply (Memory back-up) Ignition switch: ON Battery voltage
Ignition switch: OFF Battery voltage
18 B Ground Always 0 V
19 — Motor (+) — —
20 — Motor (–) — — Diagnostic test mode Function Reference page
Self-diagnostic results • Self-diagnostic results can be read and erased quickly. "SELF-DIAG
RESULTS MODE"
Data monitor • Inpu t/Output data in the EPS control unit can be read. "DATA MONI-
TOR"
CAN diagnostic support monitor • The results of transmit/receive diagnosis of CAN communication can be read. LAN-8ECU part number • EPS control unit
part number can be read. "EPS CON-
TROL UNIT
PART NUM- BER"
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Symptom Chart
INFOID:0000000004307297
If EPS warning lamp turns ON, perform self-diagnosis. Refer to STC-11, " CONSULT-III Function (EPS) " .
Symptom Condition Check item Reference page
EPS warning lamp does not turn ON when ig-
nition switch to “ON”.
(EPS warning lamp check) Ignition switch: ONCAN communication line
STC-21 Combination meter
EPS warning lamp does not turn OFF for sev-
eral seconds after starting the engine Engine runningCAN communication line
STC-21 Power supply and ground for
EPS control unit
Torque sensor
EPS motor
Vehicle speed signal
Engine status signal
Combination meter
Steering wheel turning force is heavy or light,
while driving • While driving
• Steering wheel turning CAN communication line
STC-22 Vehicle speed signal
Engine status signal
EPS motor
Steering wheel turning force
(Mechanical malfunction)
Unbalance steering wheel turning force and
return between right and left, while driving • While driving
• Steering wheel turning Wheel alignment
STC-23 Steering wheel
turning force
(Mechanical malfunction)
Unbalance steering wheel turning force,
while driving (Torque variation) • While driving
• Steering wheel turning Steering column intermediate
shaft installation condition STC-24 Steering wheel
turning force
(Mechanical malfunction)
EPS Terminal and Reference Value " .
DIAGNOSTIC PROCEDURE OK >> GO TO 2.
NG >> Check the following. If any items are damaged, repair or replace damaged parts. • 60 A fusible link (No. m, located in the fuse and fusible link block). Refer to PG-3 .
• 10 A fuse [No. 2, located in the fuse block (J/B)]. Refer to PG-3 .
• Harness for short or open between battery and EPS control unit harness connector M54 termi-
nal 17.
• Harness for short or open between ignition switch and EPS control unit harness connector M53
terminal 10. Connector Terminal Voltage
M53 10 – Ground Battery voltage
M54 17 – Ground Battery voltage
“ CONTROL UNIT [C1608] ” displayed?
YES >> Replace EPS control unit. Refer to
PS-9, " Removal and Installation " .
NO >> INSPECTION END
DTC C1609 CAN VHCL SPEED INFOID:0000000004307303
CONSULT-III REFERENCE VALUE IN DATA MONITOR MODE
Data are reference value.
* : It is not a malfunction, though it might not be corresponding just after ignition switch is turned ON.
DIAGNOSTIC PROCEDURE CONSULT-III Function (METER/M&A) " .
Is any malfunction detec ted by self-diagnosis?YES >> Check the malfunctioning system.
NO-1 >> With ABS: GO TO 2.
NO-2 >> Without ABS: GO TO 3. CONSULT-III
Function (ABS) " .
Is any malfunction detec ted by self-diagnosis?YES >> Check the malfunctioning system.
NO >> GO TO 4. CONSULT-III Function (TRANSMISSION) " .
Is any malfunction detec ted by self-diagnosis?YES >> Check the malfunctioning system.
NO >> GO TO 4. EPS Control Unit Input/Output Signal Reference
Value " .
OK or NG OK >> GO TO 5.
NG >> Check EPS control unit pin terminals for dam age or loose connection with harness connector. If
any items are damaged, repair or replace damaged parts.
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OK >>
INSPECTION END
NG >> Perform self-diagnosis with ABS actuator and el ectric unit (control unit) and combination meter.
Refer to BRC-18, " CONSULT-III Function (ABS) " ,
DI-12, " CONSULT-III Function (METER/M&A) "
.
DTC C1610 CAN ENG RPM INFOID:0000000004307304
CONSULT-III REFERENCE VALUE IN DATA MONITOR MODE Data are reference value.
DIAGNOSTIC PROCEDURE CONSULT-III Function (ENGINE) " (MR TYPE 1),
EC-1116, " CONSULT-III F
unction (ENGINE) " (MR TYPE 2) or
EC-103, " CONSULT-III Function " (HR16DE).
Is any malfunction detected by self-diagnosis? YES >> Check the malfunctioning system.
NO >> GO TO 2. EPS Control Unit Input/Output Signal Reference
Value " .
OK or NG OK >> GO TO 3.
NG >> Check EPS control unit pin terminals for damage or loose connection with harness connector. If
any items are damaged, repair or replace damaged parts. OK >>
INSPECTION END
NG >> Perform self-diagnosis with ECM again. Refer EC-604, " CONSULT-III Function (ENGINE) " (MR
TYPE 1), EC-1116, " CONSULT-III Function (ENGINE) " (MR TYPE 2) or
EC-103, " CONSULT-III
Function " (HR16DE).
DTC U1000 CAN COMM CIRCUIT INFOID:0000000004307305
DIAGNOSTIC PROCEDURE “ CAN COMM CIRCUIT [U1000] ” displayed?
YES >> Print out CONSULT-III screen and go to
LAN-17, " Trouble Diagnosis Flow Chart " .
NO >> INSPECTION END
Component Inspection INFOID:0000000004307306
EPS MOTOR 1. Turn ignition switch “OFF”.
2. Disconnect EPS control unit harness connector. Monitor item (Unit) Content Condition Display value
ENGINE STATUS (RUN/STOP) Engine status Engine stopped (Engine speed: Less than 400 rpm) STOP
Engine running (Engine speed: 400 rpm or more) RUN
TROUBLE DIAGNOSIS FOR SYMPTOMS
STC-21
< SERVICE INFORMATION >
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TROUBLE DIAGNOSIS FOR SYMPTOMS
EPS Warning Lamp Does Not Turn ON INFOID:0000000004307307
SYMPTOM: EPS warning lamp does not turn ON when ignition switch to “ON”.
DIAGNOSTIC PROCEDURE 1.
CHECK SYSTEM FOR CAN COMMUNICATION LINE
Perform self-diagnosis. Refer to STC-11, " CONSULT-III Function (EPS) " .
Is the “ CAN COMM CIRCUIT [U1000] ” displayed?
YES >> Perform trouble diagnosis for CAN communication line. Refer to
STC-19, " DTC U1000 CAN
COMM CIRCUIT " .
NO >> GO TO 2. 2.
CHECK EPS CONTROL UNIT
Check EPS control unit input/output signal. Refer to STC-9, " EPS Control Unit Input/Output Signal Reference
Value " .
OK or NG OK >> GO TO 3.
NG >> Check EPS control unit pin terminals for damage or loose connection with harness connector. If
any items are damaged, repair or replace damaged parts. 3.
SYMPTOM CHECK
Check again.
OK or NG OK >>
INSPECTION END
NG >> Replace combination meter. Refer to DI-19, " Removal and Installation " .
EPS Warning Lamp Does Not Turn OFF INFOID:0000000004307308
SYMPTOM: EPS warning lamp does not turn OFF for several seconds after starting the engine.
DIAGNOSTIC PROCEDURE 1.
CHECK SELF-DIAGNOSTIC RESULTS
Perform self-diagnosis. Refer to STC-11, " CONSULT-III Function (EPS) " .
Is any malfunction detected by self-diagnosis? YES >> Check the malfunctioning system.
NO >> GO TO 2. 2.
CHECK EPS CONTROL UNI T POWER SUPPLY CIRCUIT
1. Turn ignition switch “OFF”.
2. Disconnect EPS control unit harness connector.
3. Turn ignition switch “ON”. (Do not start engine.)
4. Check voltage between EPS control unit harness connector (A) terminals and ground.
Connector Terminal VoltageM53 10 – Ground Battery voltage
M54 17 – Ground Battery voltage SGIA1626E
STC-22< SERVICE INFORMATION >
[EPS]
TROUBLE DIAGNOSIS FOR SYMPTOMS
5. Turn ignition switch “OFF”.
6. Check voltage between EPS control unit harness connector (A) terminals and ground.
7. Connect EPS control unit harness connector.
OK or NG OK >> GO TO 3.
NG >> Check the following. If any items are damaged, repair or replace damaged parts.
• 60 A fusible link (No. m, located in the fuse and fusible link block). Refer to PG-3 .
• 10 A fuse [No. 2, located in the fuse block (J/B)]. Refer to PG-3 .
• Harness for short or open between battery and EPS control unit harness connector M54 termi-
nal 17.
• Harness for short or open between ignition switch and EPS control unit harness connector M53 terminal 10. 3.
CHECK EPS CONTROL UNIT GROUND CIRCUIT
1. Turn ignition switch “OFF”.
2. Disconnect EPS control unit harness connector.
3. Check continuity between EP S control unit harness connector
(A) terminal and ground.
Also check harness for short to power.
4. Connect EPS control unit harness connector.
OK or NG OK >> GO TO 4.
NG >> Repair open circuit or short to ground or short to power in harness or connectors. 4.
CHECK EPS CONTROL UNIT
Check EPS control unit input/output signal. Refer to STC-9, " EPS Control Unit Input/Output Signal Reference
Value " .
OK or NG OK >> GO TO 5.
NG >> Check EPS control unit pin terminals for dam age or loose connection with harness connector. If
any items are damaged, repair or replace damaged parts. 5.
SYMPTOM CHECK
Check again.
OK or NG OK >>
INSPECTION END
NG >> Replace combination meter. Refer to DI-19, " Removal and Installation " .
Steering Wheel Turning Fo rce Is Heavy or Light INFOID:0000000004307309
SYMPTOM:
Steering wheel turning force is heavy or light, while driving.
DIAGNOSTIC PROCEDURE 1.
CHECK SYSTEM FOR CAN COMMUNICATION LINE
Perform self-diagnosis. Refer to STC-11, " CONSULT-III F
unction (EPS) " .
Connector Terminal Voltage
M53 10 – Ground Approx. 0 V
M54 17 – Ground Battery voltage SGIA1627E
Connector Terminal Continuity
M54 18 YES SGIA1628E