2009 LAMBORGHINI MURCIÉLAGO gearbox
[x] Cancel search: gearboxPage 428 of 1173
L824 03 01 00
) L J
® Automobili Lamborghini S.p.A. 7 K H L Q I R U P D W L R Q D Q G S U R F H G X U H V S X E O L V K H G E H O R Z D U H V W U L F W O \ F R Q ¿ G H Q W L D O D Q G H [ F O X V L Y H O \ I R U W K H / D P E R U J K L Q L ' H D O H U 1 H W Z R U N D Q G $ X W K R U L ] H G 6 H U Y L F H 3 R L Q W V $ O O F R S \ U L J K W V D U H S U R S H U W \ R I $ X W R P R E L O L
/ D P E R U J K L Q L 6 S $ E D V H G R Q F R S \ U L J K W O D Z $ O O R I W K H 3 ' ) F K D S W H U V L Q W K H : ( % Z R U N V K R S P D Q X D O V G H V F U L E H G E H O R Z D U H E D V H G R Q L Q I R U P D W L R Q D Y D L O D E O H D W W K H W L P H R I S X E O L F D W L R Q 7 K H F R P S D Q \ U H V H U Y H V
W K H U L J K W W R P D N H X S G D W H V D Q G P R G L ¿ F D W L R Q V 7 K H I R O O R Z L Q J D U H S U R K L E L W H G U H S U L Q W L Q J U H S U R G X F W L R Q I R U Z D U G L Q J W R X Q D X W K R U L ] H G S H R S O H D Q G R U W K L U G S D U W L H V D Q G W U D Q V O D W L R Q L Q F O X G L Q J S D U W L D O Z L W K R X W
Z U L W W H Q D X W K R U L ] D W L R Q I U R P $ X W R P R E L O L / D P E R U J K L Q L 6 S $
* H D U E R [1. Snap ring
2. Countershaft bearing
3. Countershaft ring nut
4. Main shaft ring nut
Oil pump pin
6. Main shaft bearing
7. 6th gear driving gear
8. 5th/6th gear synchronizer
9. 5th gear driving gear
10. 4th gear driving gear
11. 3rd gear driving gear
12. Main shaft bearing
13. 2nd gear driving gear
14. 1st gear driving gear
Reverse gear driving gear
16. Gearbox 17.
Main shaft bearing
18. Main shaft
19. Countershaft
20. Countershaft bearing
21. Reverse gear driven gear
22. Reverse gear synchronizer
23. 1st gear driven gear
24. 1st/2nd gear synchronizer
Oil plug
26. 2nd gear driven gear
27. Countershaft bearing
28. 3rd gear driven gear
29. 3rd/4th gear synchronizer
30. 4th gear driven gear
31. 5th gear driven gear
32. 6th gear driven gear
Page 429 of 1173
6
L824 03 01 00
) L J
AVU
%C
'
(
)
HL
*I 0
1
O
3
Q
5
S
T
® Automobili Lamborghini S.p.A. 7 K H L Q I R U P D W L R Q D Q G S U R F H G X U H V S X E O L V K H G E H O R Z D U H V W U L F W O \ F R Q ¿ G H Q W L D O D Q G H [ F O X V L Y H O \ I R U W K H / D P E R U J K L Q L ' H D O H U 1 H W Z R U N D Q G $ X W K R U L ] H G 6 H U Y L F H 3 R L Q W V $ O O F R S \ U L J K W V D U H S U R S H U W \ R I $ X W R P R E L O L
/ D P E R U J K L Q L 6 S $ E D V H G R Q F R S \ U L J K W O D Z $ O O R I W K H 3 ' ) F K D S W H U V L Q W K H : ( % Z R U N V K R S P D Q X D O V G H V F U L E H G E H O R Z D U H E D V H G R Q L Q I R U P D W L R Q D Y D L O D E O H D W W K H W L P H R I S X E O L F D W L R Q 7 K H F R P S D Q \ U H V H U Y H V
W K H U L J K W W R P D N H X S G D W H V D Q G P R G L ¿ F D W L R Q V 7 K H I R O O R Z L Q J D U H S U R K L E L W H G U H S U L Q W L Q J U H S U R G X F W L R Q I R U Z D U G L Q J W R X Q D X W K R U L ] H G S H R S O H D Q G R U W K L U G S D U W L H V D Q G W U D Q V O D W L R Q L Q F O X G L Q J S D U W L D O Z L W K R X W
Z U L W W H Q D X W K R U L ] D W L R Q I U R P $ X W R P R E L O L / D P E R U J K L Q L 6 S $
2 L O S X P S V K L I W O H Y H U G H Y L F H V K L I W O H Y H U G H Y L F H V X S S R U W D Q G I U R Q W S U R S H O O H U V K D I WA. Front propeller shaft
% Pipe
C. Shift lever device support
' Shift lever device
( Shift lever plate (in passenger compartment)
) Shift lever knob
* Gear shift control shaft
H. Gearbox front bracket silentblock
I. Bracket mount to gearbox pump
L. Gearbox pump body
0 Pump mount to gearbox
1 Pump driving gear with drive coupling
O. Main shaft
3 Main shaft pin
Q. Pump driven gear
5 Gearbox oil timing bush
S. Countershaft
T. 2 L O L Q W D N H ¿ O W H U I U R P J H D U E R [
U. Countershaft output oil seal
V. Front propeller shaft pipe mounts to pump
Page 432 of 1173
![LAMBORGHINI MURCIÉLAGO 2009 Service Repair Manual 2
L824 03 01 03
) L J
) L J
A
® Automobili Lamborghini S.p.A.
7 K H L Q I R U P D W L R Q D Q G S U R F H G X U H V S X E O L V K H G E H O R Z D U H V W U L F W O \](/manual-img/62/57187/w960_57187-431.png "LAMBORGHINI MURCIÉLAGO 2009 Service Repair Manual 2
L824 03 01 03
) L J
) L J
A
® Automobili Lamborghini S.p.A.
7 K H L Q I R U P D W L R Q D Q G S U R F H G X U H V S X E O L V K H G E H O R Z D U H V W U L F W O \")
2
L824 03 01 03
) L J
) L J
A
® Automobili Lamborghini S.p.A.
7 K H L Q I R U P D W L R Q D Q G S U R F H G X U H V S X E O L V K H G E H O R Z D U H V W U L F W O \ F R Q ¿ G H Q W L D O D Q G H [ F O X V L Y H O \ I R U W K H / D P E R U J K L Q L ' H D O H U 1 H W Z R U N D Q G $ X W K R U L ] H G 6 H U Y L F H 3 R L Q W V $ O O F R S \ U L J K W V D U H S U R S H U W \ R I $ X W R P R E L O L
/ D P E R U J K L Q L 6 S $ E D V H G R Q F R S \ U L J K W O D Z $ O O R I W K H 3 ' ) F K D S W H U V L Q W K H : ( % Z R U N V K R S P D Q X D O V G H V F U L E H G E H O R Z D U H E D V H G R Q L Q I R U P D W L R Q D Y D L O D E O H D W W K H W L P H R I S X E O L F D W L R Q 7 K H F R P S D Q \ U H V H U Y H V
W K H U L J K W W R P D N H X S G D W H V D Q G P R G L ¿ F D W L R Q V 7 K H I R O O R Z L Q J D U H S U R K L E L W H G U H S U L Q W L Q J U H S U R G X F W L R Q I R U Z D U G L Q J W R X Q D X W K R U L ] H G S H R S O H D Q G R U W K L U G S D U W L H V D Q G W U D Q V O D W L R Q L Q F O X G L Q J S D U W L D O Z L W K R X W
Z U L W W H Q D X W K R U L ] D W L R Q I U R P $ X W R P R E L O L / D P E R U J K L Q L 6 S $
7 K H I R O O R Z L Q J S U R F H G X U H V F D Q R Q O \ E H F R P S O H W H O \ F D U U L H G R X W D I W H U U H P R Y L Q J W K H S R Z H U W U D L Q D V V H P E O \
I U R P W K H Y H K L F O H
1. Remove the mounting screws between clutch housing and crankcase. 0 D Q X D O J H D U E R [
( J H D U J H D U E R [
2. Separate the gearbox from the engine and set the assembly on a stand with suitable clamping brackets.
& $ 8 7 , 2 1
8 V H V X L W D E O H W R R O V I R U K D Q G O L Q J W K H D V V H P E O \ 0 D N H V X U H W K D W W K H D V V H P E O \ L V F R U U H F W O \ I D V W H Q H G W R W K H V W D Q G D Q G V W D E O H W R S U H Y H Q W L W I U R P W L S S L Q J R Y H U R U I D O O L Q J
3. Immediately install the shift lever device mounting bracket ( $ ) L J ) on the propeller shaft pipe P/N 62495071
to lock the shift lever device and the shift lever into position and not to adjust the shift lever device itself;
Page 434 of 1173
![LAMBORGHINI MURCIÉLAGO 2009 Service Repair Manual 4
L824 03 01 03
) L J
%
%
A
A
® Automobili Lamborghini S.p.A.
7 K H L Q I R U P D W L R Q D Q G S U R F H G X U H V S X E O L V K H G E H O R Z D U H V W U L F W O \](/manual-img/62/57187/w960_57187-433.png "LAMBORGHINI MURCIÉLAGO 2009 Service Repair Manual 4
L824 03 01 03
) L J
%
%
A
A
® Automobili Lamborghini S.p.A.
7 K H L Q I R U P D W L R Q D Q G S U R F H G X U H V S X E O L V K H G E H O R Z D U H V W U L F W O \")
4
L824 03 01 03
) L J
%
%
A
A
® Automobili Lamborghini S.p.A.
7 K H L Q I R U P D W L R Q D Q G S U R F H G X U H V S X E O L V K H G E H O R Z D U H V W U L F W O \ F R Q ¿ G H Q W L D O D Q G H [ F O X V L Y H O \ I R U W K H / D P E R U J K L Q L ' H D O H U 1 H W Z R U N D Q G $ X W K R U L ] H G 6 H U Y L F H 3 R L Q W V $ O O F R S \ U L J K W V D U H S U R S H U W \ R I $ X W R P R E L O L
/ D P E R U J K L Q L 6 S $ E D V H G R Q F R S \ U L J K W O D Z $ O O R I W K H 3 ' ) F K D S W H U V L Q W K H : ( % Z R U N V K R S P D Q X D O V G H V F U L E H G E H O R Z D U H E D V H G R Q L Q I R U P D W L R Q D Y D L O D E O H D W W K H W L P H R I S X E O L F D W L R Q 7 K H F R P S D Q \ U H V H U Y H V
W K H U L J K W W R P D N H X S G D W H V D Q G P R G L ¿ F D W L R Q V 7 K H I R O O R Z L Q J D U H S U R K L E L W H G U H S U L Q W L Q J U H S U R G X F W L R Q I R U Z D U G L Q J W R X Q D X W K R U L ] H G S H R S O H D Q G R U W K L U G S D U W L H V D Q G W U D Q V O D W L R Q L Q F O X G L Q J S D U W L D O Z L W K R X W
Z U L W W H Q D X W K R U L ] D W L R Q I U R P $ X W R P R E L O L / D P E R U J K L Q L 6 S $
4.
Make the joint guard slide on the gearbox control rod and remove the cover shift control rod mounting pin from
the shift lever device one by means
of a small punch ( $ ) L J ) 0 D Q X D O J H D U E R [ ; Unscrew the screw using a
13 mm wrench
(e-gear).
5. Remove the cover mounting screws to the gearbox ( % ) L J ).
6. Remove the gearbox cover by pulling the shift control tooth from the gearbox rod teeth.
0 D Q X D O J H D U E R [
( J H D U J H D U E R [
Page 435 of 1173
5
L824 03 01 03
) L J
C
® Automobili Lamborghini S.p.A.
7 K H L Q I R U P D W L R Q D Q G S U R F H G X U H V S X E O L V K H G E H O R Z D U H V W U L F W O \ F R Q ¿ G H Q W L D O D Q G H [ F O X V L Y H O \ I R U W K H / D P E R U J K L Q L ' H D O H U 1 H W Z R U N D Q G $ X W K R U L ] H G 6 H U Y L F H 3 R L Q W V $ O O F R S \ U L J K W V D U H S U R S H U W \ R I $ X W R P R E L O L
/ D P E R U J K L Q L 6 S $ E D V H G R Q F R S \ U L J K W O D Z $ O O R I W K H 3 ' ) F K D S W H U V L Q W K H : ( % Z R U N V K R S P D Q X D O V G H V F U L E H G E H O R Z D U H E D V H G R Q L Q I R U P D W L R Q D Y D L O D E O H D W W K H W L P H R I S X E O L F D W L R Q 7 K H F R P S D Q \ U H V H U Y H V
W K H U L J K W W R P D N H X S G D W H V D Q G P R G L ¿ F D W L R Q V 7 K H I R O O R Z L Q J D U H S U R K L E L W H G U H S U L Q W L Q J U H S U R G X F W L R Q I R U Z D U G L Q J W R X Q D X W K R U L ] H G S H R S O H D Q G R U W K L U G S D U W L H V D Q G W U D Q V O D W L R Q L Q F O X G L Q J S D U W L D O Z L W K R X W
Z U L W W H Q D X W K R U L ] D W L R Q I U R P $ X W R P R E L O L / D P E R U J K L Q L 6 S $
7.
Remove the reverse gear gearcase side cap ( & ) L J ) to reach one of the clutch housing nuts.
8. Position the gearbox with the clutch cover facing upwards.
9. Unscrew the clutch housing nuts and, by means of a rubber hammer, loosen the clutch housing from the
gearbox and remove it.
Page 437 of 1173
2
L824 03 01 05
) L J
® Automobili Lamborghini S.p.A. 7 K H L Q I R U P D W L R Q D Q G S U R F H G X U H V S X E O L V K H G E H O R Z D U H V W U L F W O \ F R Q ¿ G H Q W L D O D Q G H [ F O X V L Y H O \ I R U W K H / D P E R U J K L Q L ' H D O H U 1 H W Z R U N D Q G $ X W K R U L ] H G 6 H U Y L F H 3 R L Q W V $ O O F R S \ U L J K W V D U H S U R S H U W \ R I $ X W R P R E L O L
/ D P E R U J K L Q L 6 S $ E D V H G R Q F R S \ U L J K W O D Z $ O O R I W K H 3 ' ) F K D S W H U V L Q W K H : ( % Z R U N V K R S P D Q X D O V G H V F U L E H G E H O R Z D U H E D V H G R Q L Q I R U P D W L R Q D Y D L O D E O H D W W K H W L P H R I S X E O L F D W L R Q 7 K H F R P S D Q \ U H V H U Y H V
W K H U L J K W W R P D N H X S G D W H V D Q G P R G L ¿ F D W L R Q V 7 K H I R O O R Z L Q J D U H S U R K L E L W H G U H S U L Q W L Q J U H S U R G X F W L R Q I R U Z D U G L Q J W R X Q D X W K R U L ] H G S H R S O H D Q G R U W K L U G S D U W L H V D Q G W U D Q V O D W L R Q L Q F O X G L Q J S D U W L D O Z L W K R X W
Z U L W W H Q D X W K R U L ] D W L R Q I U R P $ X W R P R E L O L / D P E R U J K L Q L 6 S $
During reassemble operation, follow the removal procedure in reverse order, and in particular:
1.Install the gearbox-clutch housing assembly to the engine and tighten the mounting screws 0 D Q X D O J H D U E R [
( J H D U J H D U E R [
Page 438 of 1173
![LAMBORGHINI MURCIÉLAGO 2009 Service Repair Manual 3
L824 03 01 05
) L J
) L J
® Automobili Lamborghini S.p.A. 7 K H L Q I R U P D W L R Q D Q G S U R F H G X U H V S X E O L V K H G E H O R Z D U H V W U L F W O \](/manual-img/62/57187/w960_57187-437.png "LAMBORGHINI MURCIÉLAGO 2009 Service Repair Manual 3
L824 03 01 05
) L J
) L J
® Automobili Lamborghini S.p.A. 7 K H L Q I R U P D W L R Q D Q G S U R F H G X U H V S X E O L V K H G E H O R Z D U H V W U L F W O \")
3
L824 03 01 05
) L J
) L J
® Automobili Lamborghini S.p.A. 7 K H L Q I R U P D W L R Q D Q G S U R F H G X U H V S X E O L V K H G E H O R Z D U H V W U L F W O \ F R Q ¿ G H Q W L D O D Q G H [ F O X V L Y H O \ I R U W K H / D P E R U J K L Q L ' H D O H U 1 H W Z R U N D Q G $ X W K R U L ] H G 6 H U Y L F H 3 R L Q W V $ O O F R S \ U L J K W V D U H S U R S H U W \ R I $ X W R P R E L O L
/ D P E R U J K L Q L 6 S $ E D V H G R Q F R S \ U L J K W O D Z $ O O R I W K H 3 ' ) F K D S W H U V L Q W K H : ( % Z R U N V K R S P D Q X D O V G H V F U L E H G E H O R Z D U H E D V H G R Q L Q I R U P D W L R Q D Y D L O D E O H D W W K H W L P H R I S X E O L F D W L R Q 7 K H F R P S D Q \ U H V H U Y H V
W K H U L J K W W R P D N H X S G D W H V D Q G P R G L ¿ F D W L R Q V 7 K H I R O O R Z L Q J D U H S U R K L E L W H G U H S U L Q W L Q J U H S U R G X F W L R Q I R U Z D U G L Q J W R X Q D X W K R U L ] H G S H R S O H D Q G R U W K L U G S D U W L H V D Q G W U D Q V O D W L R Q L Q F O X G L Q J S D U W L D O Z L W K R X W
Z U L W W H Q D X W K R U L ] D W L R Q I U R P $ X W R P R E L O L / D P E R U J K L Q L 6 S $
1.
Clean and degrease thoroughly the contact surfaces between the clutch housing and the gearbox.
2. Apply Locktite 518 on the contact surfaces between the clutch housing and the gearbox.
3. Introduce the clutch housing on the gearbox stud bolts paying attention that the countershaft transmission gear bearing rollers do not come out of their seats.
4. 7 D S W K H F O X W F K K R X V L Q J Z L W K D U X E E H U K D P P H U W R ¿ W L W L Q W R S O D F H L Q W U R G X F H W K H P R X Q W L Q J Q X W V Z L W K F R U U X J D W H G
washers and tighten to the prescribed torque:
& O X W F K K R X V L Q J P R X Q W L Q J Q X W V W L J K W H Q L Q J W R U T X H G
& O X W F K K R X V L Q J V F U H Z V W L J K W H Q L Q J W R U T X H G
Page 439 of 1173
4
L824 03 01 05
A
A
) L J
® Automobili Lamborghini S.p.A. 7 K H L Q I R U P D W L R Q D Q G S U R F H G X U H V S X E O L V K H G E H O R Z D U H V W U L F W O \ F R Q ¿ G H Q W L D O D Q G H [ F O X V L Y H O \ I R U W K H / D P E R U J K L Q L ' H D O H U 1 H W Z R U N D Q G $ X W K R U L ] H G 6 H U Y L F H 3 R L Q W V $ O O F R S \ U L J K W V D U H S U R S H U W \ R I $ X W R P R E L O L
/ D P E R U J K L Q L 6 S $ E D V H G R Q F R S \ U L J K W O D Z $ O O R I W K H 3 ' ) F K D S W H U V L Q W K H : ( % Z R U N V K R S P D Q X D O V G H V F U L E H G E H O R Z D U H E D V H G R Q L Q I R U P D W L R Q D Y D L O D E O H D W W K H W L P H R I S X E O L F D W L R Q 7 K H F R P S D Q \ U H V H U Y H V
W K H U L J K W W R P D N H X S G D W H V D Q G P R G L ¿ F D W L R Q V 7 K H I R O O R Z L Q J D U H S U R K L E L W H G U H S U L Q W L Q J U H S U R G X F W L R Q I R U Z D U G L Q J W R X Q D X W K R U L ] H G S H R S O H D Q G R U W K L U G S D U W L H V D Q G W U D Q V O D W L R Q L Q F O X G L Q J S D U W L D O Z L W K R X W
Z U L W W H Q D X W K R U L ] D W L R Q I U R P $ X W R P R E L O L / D P E R U J K L Q L 6 S $
5.Clean and degrease thoroughly the contact surfaces between the cover and the gearbox.
6. Apply red paste to the cover and to the bearing surface on the gearbox.
7. Position the cover, fasten it by means of the screws ( $ ) L J ) and tighten to the prescribed torque:
Cover mounting screws: W L J K W H Q L Q J W R U T X H F
8. I
nstall the cover shift control rod mounting pin to the shift lever device pin (Manual gearbox)
Tighten the mounting screw with Loctite medium-strength thread sealant (e-gear).
9. Grease the joint and position the guard.
0 D Q X D O J H D U E R [
( J H D U J H D U E R [