SYSTEM SYMPTOMTM-151
< SYMPTOM DIAGNOSIS >
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Without CONSULT-III
1. Turn ignition switch “ON”.(Do not start engine)
2. Check voltage between A/T shift selector harness connector ter- minal and ground.
OK or NG
OK >> GO TO 3.
NG >> Repair or replace damaged parts.
3.CHECK A/T FLUID LEVEL
Check the A/T fluid level. Refer to TM-179, "Checking the A/T Fluid
(ATF)".
OK or NG
OK >> GO TO 4.
NG >> Refill ATF.
4.CHECK CONTROL CABLE
Check the control cable.
Refer to TM-195, "Checking of A/T Position"
.
OK or NG
OK >> GO TO 5.
NG >> Adjust control cable. Refer to TM-195, "Adjustment of A/
T Position".
5.CHECK A/T FLUID CONDITION
1. Remove oil pan. Refer to TM-201, "Oil Pan"
.
Monitor item Condition Display value
1 POSITION SWWhen setting the selector
lever to "1" position.
ON
When setting selector le-
ver to other positions. OFF
Item Connector No. Terminal No. Condition Data
(Approx.)
1st position switch M203 7 - Ground When setting
the selector le-
ver to "1" posi-
tion.
0V
When setting
selector lever
to other posi-
tions. Battery voltage
AWDIA0811ZZ
SAT638A
LCIA0345E
Revision: December 20092009 QX56
TM-152
< SYMPTOM DIAGNOSIS >
SYSTEM SYMPTOM
2. Check A/T fluid condition. Refer to TM-179, "Checking the A/T
Fluid (ATF)".
OK or NG
OK >> GO TO 6.
NG >> GO TO 9.
6.DETECT MALFUNCTIONING ITEM
Check the malfunction items. If any items are dam aged, repair or replace damaged parts. Refer to TM-152,
"Symptom Table" ((Symptom No.53).
OK or NG
OK >> GO TO 7.
NG >> Repair or replace damaged parts.
7.CHECK SYMPTOM
Check again. Refer to TM-194, "Cruise Test - Part 3"
OK or NG
OK >>INSPECTION END
NG >> GO TO 8.
8.PERFORM TCM INSPECTION
1. Perform TCM input/output signals inspection. Refer to TM-104, "Reference Value"
2. If NG, recheck A/T assembly harness connector terminals for damage or loose connection with harness
connector.
OK or NG
OK >> INSPECTION END
NG >> Repair or replace damaged parts.
9.DETECT MALFUNCTIONING ITEM
Check the malfunction items. If any items are dam aged, repair or replace damaged parts. Refer to TM-152,
"Symptom Table" (Symptom No.53).
OK or NG
OK >> GO TO 7.
NG >> Repair or replace damaged parts.
Symptom TableINFOID:0000000003772012
The diagnostics item numbers sh ow the sequence for inspection. Inspect in order from item 1.
Overhaul and inspect inside the A/T only if A/T fluid condition is NG. Refer to TM-179, "Checking the
A/T Fluid (ATF)".
SCIA5199E
Revision: December 20092009 QX56
TM-180
< ON-VEHICLE MAINTENANCE >
A/T FLUID
5. Allow the A/T fluid temperature to fall to approximately 65°C (149 °F). Use the CONSULT-III to monitor the
A/T fluid temperature as follows:
NOTE:
The A/T fluid level will be significantly affected by t he A/T fluid temperature as shown. Therefore monitor
the A/T fluid temperature data using the CONSULT-III.
a. Connect CONSULT-III to data link connector.
b. Select “MAIN SIGNALS” in “DATA MONI TOR” mode for “A/T” with CONSULT-III.
c. Read out the value of “ATF TEMP 1”.
6. Re-check the A/T fluid level at A/T fluid temperatures of approxi- mately 65 °C (149 °F) using the “HOT” range on the A/T fluid
level gauge as shown. The HOT range is between 50 ° - 80 ° C
(122 ° - 176 ° F).
CAUTION:
When wiping the A/T fluid from the A/T fluid level gauge,
always use lint-free paper, not a cloth.
To check the A/T fluid level , insert the A/T fluid level
gauge until the cap contacts th e top of the A/T fluid charg-
ing pipe, with the gauge reversed from the normal
inserted position as shown.
7. Check the A/T fluid condition. If the A/T fluid is very dark or has some burned smell, there
may be an internal problem with the transmission. Refer to
TM-183, "A/T Fluid Cooler Cleaning"
. Flush the transmission
cooling system after repairing the transmission.
If the A/T fluid contains frictional material (clutches, bands, etc.), replace the radiator and flush the transmission cooler
lines using cleaning solvent and compressed air after repairing
the transmission.
8. Install the A/T fluid level gauge in the A/T fluid charging pipe.
9. Tighten the A/T fluid level gauge bolt to specification.
SLIA0016E
LLIA0071E
A/T fluid level
gauge bolt : Refer to
TM-214, "Removal and Installation (2WD)" or TM-216, "Removal
and Installation (4WD)"
SCIA2899E
Revision: December 20092009 QX56
VTL-1
VENTILATION, HEATER & AIR CONDITIONER
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CONTENTS
VENTILATION SYSTEM
PRECAUTION ....... ........................................2
PRECAUTIONS .............................................. .....2
Precaution for Supplemental Restraint System
(SRS) "AIR BAG" and "SEAT BELT PRE-TEN-
SIONER" ............................................................. ......
2
Precaution Necessary for Steering Wheel Rota-
tion After Battery Disconnect ............................... ......
2
Precaution for Working with HFC-134a (R-134a) ......3
Precaution for Procedure without Cowl Top Cover ......3
PREPARATION ............................................4
PREPARATION .............................................. .....4
Special Service Tool ........................................... ......4
Commercial Service Tool ..........................................4
FUNCTION DIAGNOSIS ...............................5
IN-CABIN MICROFILTER .............................. .....5
Description .......................................................... ......5
ON-VEHICLE MAINTENANCE .....................6
IN-CABIN MICROFILTER .............................. .....6
Removal and Installation ...........................................6
ON-VEHICLE REPAIR .... ..............................7
CONTROL UNIT ..................................................7
Removal and Installation ...........................................7
IN-VEHICLE SENSOR ................................... .....9
Removal and Installation ...........................................9
OPTICAL SENSOR ........................................ ....10
Removal and Installation .........................................10
INTAKE SENSOR ..............................................11
Removal and Installation .........................................11
BLOWER MOTOR .......................................... ....12
Component .......................................................... ....12
Removal and Installation .........................................12
IN-CABIN MICROFILTER .................................14
Removal and Installation .........................................14
HEATER & COOLING UNIT ASSEMBLY ........15
Component ..............................................................15
Removal and Installation .........................................16
HEATER CORE .................................................18
Component ..............................................................18
Removal and Installation .........................................19
DEFROSTER DOOR MOTOR ..........................21
Removal and Installation .........................................21
INTAKE DOOR MOTOR ...................................22
Removal and Installation .........................................22
MODE DOOR MOTOR ......................................23
Components ............................................................23
Removal and Installation .........................................24
AIR MIX DOOR MOTOR ...................................25
Component ..............................................................25
Removal and Installation .........................................26
VARIABLE BLOWER CONTROL .....................28
Components ............................................................28
Removal and Installation .........................................29
DUCTS AND GRILLES .....................................30
Component ..............................................................30
Removal and Installation .........................................33
REFRIGERANT LINES .....................................35
Removal and Installation for Front Evaporator ........35
Removal and Installation for Rear Evaporator .........36
Removal and Installation for Rear Expansion
Valve ........................................................................
37
Revision: December 20092009 QX56
IN-CABIN MICROFILTERVTL-5
< FUNCTION DIAGNOSIS >
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FUNCTION DIAGNOSIS
IN-CABIN MICROFILTER
DescriptionINFOID:0000000003775259
FUNCTION
The air inside the passenger compartment is filtered by the in-cabin
microfilters when the heater or A/C controls are set on either the
recirculation or fresh mode. The two in-cabin microfilters are located
in the front heater and cooling unit assembly. The rear heater and
cooling unit assembly only draws in air from the passenger compart-
ment to recirculate into the passenger compartment, so the rear
heater and cooling unit assembly is not equipped with in-cabin
microfilters.
REPLACEMENT TIMING
Replacement of the two in-cabin microfilters is recommended on a regular interval depending on the driving
conditions. Refer to MA-8, "
Introduction of Periodic Maintenance". It may also be necessary to replace the two
in-cabin microfilters as part of a component r eplacement if the in-cabin microfilters are damaged.
LJIA0012E
Revision: December 20092009 QX56
WCS
DIAGNOSIS AND REPAIR WORKFLOWWCS-3
< BASIC INSPECTION >
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BASIC INSPECTION
DIAGNOSIS AND REPAIR WORKFLOW
Work FlowINFOID:0000000003776687
DETAILED FLOW
1.OBTAIN INFORMATION ABOUT SYMPTOM
Interview the customer to obtain as much informa tion as possible about the conditions and environment under
which the malfunction occurred.
>> GO TO 2
2.CHECK SYMPTOM
• Check the symptom based on the information obtained from the customer.
• Check to see if any other malfunctions are present.
>> GO TO 3
3.CHECK CONSULT-III SELF -DIAGNOSIS RESULTS
Connect CONSULT-III and perform “SELF-DIAGNOSIS”. Refer to MWI-25, "
CONSULT-III Function (METER/
M&A)".
Are self-diagnosis results normal?
YES >> GO TO 4
NO >> Repair or replace the malfunctioning parts, GO TO 5
4.NARROW DOWN MALFUNCTIONING PART S THROUGH SYMPTOM DIAGNOSIS
Perform symptom diagnosis and repair or r eplace the identified malfunctioning parts.
>> GO TO 5
5.FINAL CHECK
Check that the warning buzzer in the combination meter operates normally.
Does it operate normally?
YES >> Inspection End.
NO >> GO TO 1
Revision: December 20092009 QX56
WCS-12
< FUNCTION DIAGNOSIS >
DIAGNOSIS SYSTEM (METER)
DIAGNOSIS SYSTEM (METER)
CONSULT-III Function (METER/M&A)INFOID:0000000004115456
CONSULT-III can display each diagnostic item using the diagnostic test modes shown following.
SELF-DIAG RESULTS
Display Item List
Refer to WCS-47, "DTC Index".
DATA MONITOR
Display Item List
X: Applicable
METER/M&A diagnosis mode Description
SELF-DIAG RESULTS Displays combination meter self-diagnosis results. DATA MONITOR Displays combination meter input/output data in real time.
CAN DIAG SUPPORT MNTR The result of transmit/receive diagnosis of CAN communication can be read.
Display item [Unit] MAIN
SIGNALS SELECTION
FROM MENU Description
SPEED METER [km/h] or [mph] X X Displays the value of vehicle speed signal.
SPEED OUTPUT [km/h] or [mph] X XDisplays the value of vehicle speed signal, which is transmitted to
each unit with
CAN communication.
TACHO METER [rpm] XX Displays the value of engine speed signal, which is input from ECM.
FUEL METER [lit.] XXDisplays the value, which processes a resistance signal from fuel
gauge.
W TEMP METER [ °C] or [° F] X XDisplays the value of engine coolant temperature signal, which is in-
put from ECM.
ABS W/L [ON/OFF] X Displays [ON/OFF] condition of ABS warning lamp.
VDC/TCS IND [ON/OFF] X Displays [ON/OFF] condition of VDC OFF indicator lamp.
SLIP IND [ON/OFF] X Displays [ON/OFF] condition of SLIP indicator lamp.
BRAKE W/L [ON/OFF] X Displays [ON/OFF] condition of brake warning lamp.*
DOOR W/L [ON/OFF] X Displays [ON/OFF] condition of door warning lamp.
TRUNK W/L [ON/OFF] X Displays [ON/OFF] condition of glass hatch warning lamp.
HI-BEAM IND [ON/OFF] X Displays [ON/OFF] condition of high beam indicator.
TURN IND [ON/OFF] X Displays [ON/OFF] conditio n of turn indicator.
OIL W/L [ON/OFF] X Displays [ON/OFF] condition of oil pressure warning lamp.
C-ENG W/L [ON/OFF] X Displays [ON/OFF] condition of malfunction indicator lamp.
CRUISE IND [ON/OFF] X Displays [ON/OFF] condition of CRUISE indicator.
SET IND [ON/OFF] X Displays [ON/OFF] condition of SET indicator.
AT CHECK W/L [ON/OFF] X Displays [ON/OFF] condition of AT CHECK warning lamp.
FUEL W/L [ON/OFF] XX Displays [ON/OFF] condition of low-fuel warning lamp.
AIR PRES W/L [ON/OFF] X Displays [ON/OFF] condition of tire pressure warning lamp.
KEY G W/L [ON/OFF] X Displays [ON/OFF] condition of key green warning lamp.
KEY R W/L [ON/OFF] X Displays [ON/OFF] condition of key red warning lamp.
KEY KNOB W/L [ON/OFF] X Displays [ON/OFF] condition of key knob warning lamp.
M RANGE SW [ON/OFF] XX Displays [ON/OFF] condition of manual mode range switch.
NM RANGE SW [ON/OFF] XXDisplays [ON/OFF] condition of except for manual mode range
switch.
AT SFT UP SW [ON/OFF] XX Displays [ON/OFF] condition of A/T shift-up switch.
Revision: December 20092009 QX56
WCS
POWER SUPPLY AND GROUND CIRCUITWCS-17
< COMPONENT DIAGNOSIS >
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Check that the following fuses and fusible link are not blown.
Is the fuse blown?
YES >> Replace the blown fuse or fusible link after repairing the affected circuit.
NO >> GO TO 2
2. CHECK POWER SUPPLY CIRCUIT
1. Turn ignition switch OFF.
2. Disconnect BCM.
3. Check voltage between BCM harness connector and ground.
Is the measurement value normal?
YES >> GO TO 3
NO >> Repair or replace harness.
3. CHECK GROUND CIRCUIT
Check continuity between BCM harness connector and ground.
Does continuity exist?
YES >> Inspection End.
NO >> Repair or replace harness.
Terminal No. Signal nameFuses and fusible link No.
57 Battery power supply 22 (15A)
70 F (50A)
11 Ignition ACC or ON 4 (10A)
38 Ignition ON or START 59 (10A)
ConnectorTe r m i n a l s
Power
source Condition Voltage (V) (Ap-
prox.)
(+) (-)
M18 11 Ground
ACC
power
supply Ignition
switch
ACC or ON Battery voltage
38 Ground Ignition
power
supply Ignition
switch ON
or START Battery voltage
M20 57 Ground
Battery
power
supply Ignition
switch OFF Battery voltage
70 Ground Battery
power
supply Ignition
switch OFF Battery voltage
LIIA2415E
BCM
GroundContinuity
Connector Terminal
M20 67 Yes
LIIA0915E
Revision: December 20092009 QX56