HAC-32
< COMPONENT DIAGNOSIS >[AUTOMATIC AIR CONDITIONER]
AIR MIX DOOR MOTOR
Air Mix Door Control Specification
COMPONENT DESCRIPTION
Air Mix Door Motors (front)
The driver (1) and passenger (2) air mix door motors are attached to
the front heater & cooling unit assembly. These motors rotate so that
the air mix door is opened or closed to a position set by the A/C auto
amp. Motor rotation is then conveyed through a shaft and the air mix
door position is then fed back to t
he A/C auto amp. by the PBR built
into the air mix door motors.
Air Mix Door Motor (rear)
The air mix door motor (rear) (1) is attached to the rear heater &
cooling unit assembly. These motors rotate so that the air mix door is
opened or closed to a position set by the front (or rear) air control.
Motor rotation is then conveyed through a shaft and the air mix door
position is then fed back to the A/ C auto amp. by the PBR built into
the air mix door motors.
Air Mix Door Motor Component Function CheckINFOID:0000000003775347
INSPECTION FLOW
1.CONFIRM SYMPTOM BY PERFORMING OPER ATIONAL CHECK - TEMPERATURE INCREASE
1. Turn the temperature control dial (driver) clockwise until 32 °C (90° F) is displayed.
2. Check for hot air at discharge air outlets.
>> GO TO 2.
2.CONFIRM SYMPTOM BY PERFORMING OPER ATIONAL CHECK - TEMPERATURE DECREASE
1. Turn the temperature control dial (driver) counterclockwise until 18 °C (60 °F) is displayed.
2. Check for cold air at discharge air outlets.
Can a symptom be duplicated?
YES >> GO TO 4.
NO >> GO TO 3.
3.PERFORM COMPLETE OPERATIONAL CHECK
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BLOWER MOTOR CONTROL SYSTEMHAC-51
< COMPONENT DIAGNOSIS > [AUTOMATIC AIR CONDITIONER]
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Blower Speed Compensation - Sunload
When the in-vehicle temperature and the set temperature
are very close, the blower will be operating at low
speed. The speed will vary depending on the sunload. Duri ng conditions of low or no sunload, the blower
operates at low speed. During high sunload conditions , the A/C auto amp. causes the blower speed to
increase.
Blower Speed Control Specification
COMPONENT DESCRIPTION
Variable Blower Control
The variable blower control is located on the cooling unit. The vari-
able blower control receives a gate voltage from the A/C auto amp.
to steplessly maintain the blower motor voltage in the 0 to 5 volt
range (approx.).
Front Blower Motor Component Function CheckINFOID:0000000003775357
INSPECTION FLOW
1.CONFIRM SYMPTOM BY PERFORMING OPERATIONAL CHECK - FRONT BLOWER
1. Push blower motor (+) switch. Blower motor should operate.
2. Rotate the front blower control dial clockwise, and continue checking blower speed and fan symbol until
all speeds are checked.
Can the symptom be duplicated?
YES >> GO TO 3.
NO >> GO TO 2.
2.CHECK FOR ANY SYMPTOMS
Perform a complete operational check for any symptoms. Refer to HAC-4, "
Operational Check (Front)".
Does another symptom exist?
YES >> Refer to HAC-3, "How to Perform Trouble Diagnosis For Quick And Accurate Repair".
NO >> System OK.
3.CHECK FOR SERVICE BULLETINS
Check for any service bulletins.
>> GO TO 4.
4.PERFORM A/C AUTO AMP. SELF-DIAGNOSIS
Perform self-diagnosis to check for any codes. Refer to HAC-23, "
A/C Auto Amp. Self-Diagnosis".
Are any self-diagnosis codes present?
WJIA0441E
WJIA0559E
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BLOWER MOTOR CONTROL SYSTEMHAC-57
< COMPONENT DIAGNOSIS > [AUTOMATIC AIR CONDITIONER]
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System Operation
Rear Blower Control
When the rear blower control dial (front) REAR CTRL s
witch is pressed (indicator on), it allows the rear air
control (rear) to control the rear blower motor speed. If t he REAR CTRL switch is off (indicator off), the rear air
control (front) controls the rear blower motor speed regardless of the rear air control (rear) position.
Rear Blower Motor Co mponent Function CheckINFOID:0000000003775361
INSPECTION FLOW
SYMPTOM:
• Rear blower motor does not operate from the rear air control (front) and the rear air control (rear).
• Rear blower motor operates from rear air control (front) only.
• Rear blower motor operates in high at all times.
INSPECTION FLOW
1.CHECK FOR SERVICE BULLETINS
Check for any service bulletins.
>> GO TO 2.
2.CONFIRM SYMPTOM BY PERFORMING REAR BL OWER MOTOR OPERATIONAL CHECK FROM REAR
AIR CONTROL (FRONT)
1. Turn ignition switch ON.
2. Turn the rear air control (front) blower control dial to the lowest speed and check for rear blower operation
(REAR CTRL indicator off).
3. Continue checking that rear blower speed increases as the rear blower control dial is rotated clockwise.
Does the rear blower motor operate correctly?
YES >> GO TO 3.
NO >> Check the rear blower motor operation. Refer to HAC-57, "
Rear Blower Motor Component Func-
tion Check".
3.CONFIRM SYMPTOM BY PERFORMING REAR BLOWER MOTOR OPERATIONAL CHECK FROM
REAR AIR CONTROL (REAR)
1. Press the REAR CTRL switch (indicator on) on the rear air control (front) to send control of the rear blower motor back the rear air control (rear).
2. Turn the rear air control (rear) blower control dial to the lowest speed and check for rear blower operation.
3. Continue checking that rear blower speed increases as the rear blower control dial is rotated clockwise.
Does the rear blower motor operate correctly?
YES >> GO TO 4.
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HAC-58
< COMPONENT DIAGNOSIS >[AUTOMATIC AIR CONDITIONER]
BLOWER MOTOR CONTROL SYSTEM
NO >> • Check the rear air control (rear). Refer to
HAC-59, "Rear Air Control (Rear) Diagnosis Proce-
dure #2".
4.RECHECK FOR ANY SYMPTOMS
Perform a complete operational check for any symptoms. Refer to HAC-5, "
Operational Check (Rear)".
Does another symptom exist?
YES >> Refer to HAC-3, "How to Perform Trouble Diagnosis For Quick And Accurate Repair".
NO >> Inspection End.
Rear Air Control (Front) Diagnosis Procedure #1INFOID:0000000003775362
REAR BLOWER MOTOR INOPERATIVE/ON AT ALL TIMES.
1.CHECK FUSES
Check 10A fuse [No. 19 (Located in the fuse block J/B)].
Is the inspection result normal?
YES >> GO TO 2.
NO >> GO TO 6.
2.CHECK REAR AIR CONTRO L (FRONT) POWER SUPPLY
1. Disconnect rear air control (front) harness connector.
2. Turn ignition switch ON.
3. Check voltage between rear air control (front) harness connec- tor R108 terminal 1 and ground.
Is the inspection result normal?
YES >> GO TO 3.
NO >> Repair harness or connector.
3.CHECK REAR AIR CONTROL (FRONT) LIN BUS VOLTAGE
Check voltage between rear air control (front) harness connector
R108 terminal 5 and ground.
Is the inspection result normal?
YES >> GO TO 4.
NO >> Repair harness or connector.
4.CHECK REAR AIR CONTRO L (FRONT) GROUND CIRCUIT
Fuse is good.
Battery voltage should exist.
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Battery voltage should exist.
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REAR AIR CONTROL SYSTEMHAC-63
< COMPONENT DIAGNOSIS > [AUTOMATIC AIR CONDITIONER]
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1. Start and run engine to operating temperature.
2. Turn the rear blower motor to maximum speed from the rear air control (front).
3. Turn rear air control (front) temperature contro l dial clockwise and then counterclockwise (REAR CTRL
indicator off).
4. Check for hot air at rear discharge air outlets in the maximum heat position and cold air at discharge air outlets in the maximum cold position.
Does the rear air control (front) operate properly?
YES >> GO TO 3.
NO >> Check rear air control (front). Refer to HAC-63, "
Air Mix Door Motor (Rear) Diagnosis Procedure".
3.CONFIRM SYMPTOM BY PERFORMING REAR AIR CONTROL (REAR) AIR MIX DOOR MOTOR OPER-
ATIONAL CHECK
1. Press the REAR CTRL switch on rear air control (front) to send control to t he rear air control (rear).
2. Turn rear air control (rear) temperature control dial slowly clockwise and then counterclockwise (REAR
CTRL indicator on).
3. Check for hot air at rear discharge air outlets in the maximum heat position and cold air at rear discharge
air outlets in the maximum cold position.
Does the rear air control (rear) operate properly?
YES >> GO TO 4.
NO >> Check rear air control (rear). Refer to HAC-59, "
Rear Air Control (Rear) Diagnosis Procedure #2".
4.CONFIRM SYMPTOM BY PERFORMING REAR AIR CONTROL (FRONT) MODE OPERATIONAL CHECK
1. Press the REAR CTRL switch on rear air control (front) (REAR CTRL indicator off).
2. Press each mode switch and check for proper air discharge at the appropriate locations.
Does the rear air control (front) operate properly?
YES >> GO TO 5.
NO >> Check mode door motor (rear). Refer to HAC-67, "
Mode Door Motor (Rear) Diagnosis Proce-
dure".
5.CONFIRM SYMPTOM BY PERFORMING REAR AIR CONTROL (REAR) MODE OPERATIONAL CHECK
1. Press the REAR CTRL switch on rear air control (front) to send control to t he rear air control (rear).
2. Press each mode switch and check for proper air discharge at the appropriate locations.
Does the rear air control (rear) operate properly?
YES >> System OK.
NO >> Replace rear air control (rear). Refer to VTL-7, "
Removal and Installation".
Air Mix Door Motor (Rear) Diagnosis ProcedureINFOID:0000000003775367
DIAGNOSTIC PROCEDURE FOR INOPERATIVE AIR MIX DOOR MOTOR (REAR)
SYMPTOM:
• Temperature control (rear) operation is malfunctioning.
1.CHECK REAR AIR CONTROL (FRONT) POWER SUPPLY
1. Disconnect rear air control (front) harness connector.
2. Turn ignition switch ON.
3. Check voltage between rear air control (front) harness connec- tor R108 terminal 1 and ground.
Is the inspection result normal?
YES >> GO TO 2.
NO >> Repair harness or connector.
2.CHECK REAR AIR CONTROL (FRONT) LIN BUS VOLTAGE Battery voltage should exist.
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HAC-90
< COMPONENT DIAGNOSIS >[AUTOMATIC AIR CONDITIONER]
POWER SUPPLY AND GROUND
CIRCUIT FOR CONTROLLER
Check main power supply and ground circuit. Refer to HAC-90, "A/C Auto Amp Power and Ground Diagnosis
Procedure".
Is the inspection result normal?
YES >> System OK.
NO >> Replace A/C auto amp. Refer to VTL-7, "
Removal and Installation".
A/C Auto Amp Power and Ground Diagnosis ProcedureINFOID:0000000003775387
DIAGNOSTIC PROCEDURE FOR A/C SYSTEM
SYMPTOM: A/C system does not come on.
1. CHECK POWER SUPPLY CIRCUITS FOR A/C AUTO AMP.
1. Turn ignition switch ON.
2. Check voltage between A/C auto amp. harness connector M49 (B) terminal 15 and M50 (A) terminal 27, and ground.
Is the inspection result normal?
YES >> GO TO 2.
NO >> Check 10A fuses [Nos. 8 and 19, located in the fuse block (J/B)]. Refer to PG-72, "
Terminal
Arrangement".
• If fuses are OK, check harness for open circuit. Repair or replace as necessary.
• If fuses are NG, replace fuse and check harness fo r short circuit. Repair or replace as neces-
sary.
2. CHECK GROUND CIRCUIT FOR A/C AUTO AMP.
1. Turn ignition switch OFF.
2. Disconnect A/C auto amp. connectors.
3. Check continuity between A/C auto amp. harness connector M50 terminal 36 and ground.
Is the inspection result normal?
OK >> Replace A/C auto amp. Refer to VTL-7, "Removal and
Installation".
NG >> Repair harness or connector.
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Terminals Ignition switch position
(+)
(-) OFF ACC ON
A/C auto
amp. con- nector Te r m i n a l N o .
M49 15 GroundApprox. 0V Approx. 0V
Battery
voltage
M50 27 Battery
voltage Battery
voltage Battery
voltage
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36 - Ground : Continuity should exist.
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HAC-92
< ECU DIAGNOSIS >[AUTOMATIC AIR CONDITIONER]
AIR CONDITIONER CONTROL
14 G/W Air mix door motor (passenger) CW ON Clockwise rotation
Battery voltage
15 Y/G Power supply for IGN ON- Battery voltage
17 W/G Air mix door motor (driver) CW ON Clockwise rotationBattery voltage
18 G Air mix door motor (driver) CCW ON Coun terclockwise rotationBattery voltage
19 BR/W Mode door motor CW (front) ON Clockwise rotationBattery voltage
20 P/L Mode door motor CCW ON Counterclockwise rotationBattery voltage
21 G/B Intake door motor CCW ON Counterclockwise rotationBattery voltage
22 O Intake door motor CW ON Clockwise rotationBattery voltage
23 LG Defroster door motor CW ON Clockwise rotationBattery voltage
24 P/B Defroster door motor CCW ON Counterclockwise rotationBattery voltage
25 P Ambient sensor ON- 0 - 5V
26 V/R Sensor ground ON- 0V
27 Y/R Power supply for BAT -- Battery voltage
28 Y V ref ACTR (5V) ON- 0 - 5V
29 R/W Air mix door motor (passenger) feed-
back
ON
- 0 - 5V
30 R/Y Mode door motor (Rear) feedback ON -0 - 5V
31 BR/Y In-vehicle sensor motor (+) ON- Battery voltage
32 LG/R In-vehicle sensor signal ON- 0 - 5V
33 R/Y Air mix door motor (Rear) feedback ON -0 - 5V
36 B Ground -- 0V
40 P CAN-L ON- 0 - 5V
41 L CAN-H ON- 0 - 5V
42 W/V Optical sensor (passenger) ON- 0 - 5V
43 GR/R Mode door motor (Rear) CW ON Clockwise rotationBattery voltage
44 L/Y Mode door motor (Rear) CCW ON Counterclockwise rotation Battery voltage
45 Y/L Water valve ONWater valve open
Battery voltage
Water valve closed 0V
46 W/G Water valve ONWater valve open
0V
Water valve closed Battery voltage
47 O LIN BUS (rear) ON- Battery voltage
48 O LIN BUS (front) ON- Battery voltage
49 GR/R Air mix door motor (Rear) CW ONClockwise rotation Battery voltage
50 L/Y Air mix door motor (Rear) CCW ON Counterclockwise rotation Battery voltage
Te r m i n a l
No. Wire
color ItemIgnition
switch Condition Voltage (V)
(Approx.)
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HAC-110
< SYMPTOM DIAGNOSIS >[AUTOMATIC AIR CONDITIONER]
INSUFFICIENT COOLING
INSUFFICIENT COOLING
Component Function CheckINFOID:0000000003775391
SYMPTOM: Insufficient cooling
INSPECTION FLOW
1.CONFIRM SYMPTOM BY PERFORMING OPER
ATIONAL CHECK - TEMPERATURE DECREASE
1. Press the AUTO switch.
2. Turn temperature control dial (driver) counterclockwise until 16 °C (60 °F) is displayed.
3. Check for cold air at discharge air outlets.
Can the symptom be duplicated?
YES >> GO TO 3.
NO >> GO TO 2.
2.CHECK FOR ANY SYMPTOMS
Perform a complete operational check for any symptoms. Refer to HAC-4, "
Operational Check (Front)".
Does another symptom exist?
YES >> Refer to HAC-109, "SymptomMatrixChart".
NO >> System OK.
3.CHECK FOR SERVICE BULLETINS
Check for any service bulletins.
>> GO TO 4.
4.PERFORM SELF-DIAGNOSIS
Perform self-diagnosis Refer to HAC-23, "
A/C Auto Amp. Self-Diagnosis".
Is the inspection result normal?
YES >> GO TO 5.
NO >> Refer to HAC-24, "
A/C System Self-Diagnosis Code Chart".
5.CHECK DRIVE BELTS
Check compressor belt tension. Refer to EM-13, "
Checking Drive Belts".
Is the inspection result normal?
OK >> GO TO 6.
NG >> Adjust or replace compressor belt. Refer to EM-13, "
Removal and Installation".
6.CHECK AIR MIX DOOR OPERATION
Check and verify air mix door mechanism for smooth operation. Refer to HAC-32, "
Air Mix Door Motor Compo-
nent Function Check".
Does air mix door operate correctly?
YES >> GO TO 7.
NO >> Check air mix door motor circuit. Refer to HAC-33, "
Air Mix Door Motor (Driver) Diagnosis Proce-
dure" or HAC-36, "Air Mix Door Motor (Passenger) Diagnosis Procedure".
7.CHECK COOLING FAN MOTOR OPERATION
Check and verify cooling fan motor for smooth operation. Refer to EC-388, "
Component Inspection".
Does cooling fan motor operate correctly?
YES >> GO TO 8.
NO >> Check cooling fan motor. Refer to EC-388, "
Diagnosis Procedure".
8.CHECK WATER VALVE OPERATION
Check and verify water valve for smooth operation. Refer to HAC-77, "
Description".
Does water valve operate correctly?
YES >> GO TO 9.
Revision: December 20092009 QX56