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FRONT LOWER LINKRSU-19
< REMOVAL AND INSTALLATION >
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FRONT LOWER LINK
Removal and InstallationINFOID:0000000005889875
REMOVAL
1. Remove the wheel and tire assembly using power tool.
2. If equipped with rear load leveling air suspension system, use CONSULT-III “EXHAUST SOLENOID”
active test to release the air pressure from the rear load leveling air suspension system.
3. Set suitable jack to support rear lower link.
4. Remove the shock absorber lower end bolt.
5. Remove stabilizer bar connecting rod from front lower link.
6. Remove stabilizer bar clamps and place bar aside.
7. Remove the adjusting bolt and nut, and the bolt and nut, from the front lower link and rear suspension member using power
tool.
8. Remove the front lower link pinch bolt and nut on the knuckle side using power tool.
9. Disconnect the front lower link from the knuckle using a soft hammer.
CAUTION:
Do not damage the ball joint or axle boot with the soft ham-
mer.
10. Remove the front lower link.
INSPECTION AFTER REMOVAL
Check front lower link and bushing for any deformation, crack, or damage. Replace if necessary.
Check rubber bushing for damage, cracks and deformation. Replace suspension arm assembly if neces-
sary.
Before checking, turn ball joint at least 10 revo lutions so that ball joint is properly broken in.
LEIA0082E
LEIA0086E
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RSU-20
< REMOVAL AND INSTALLATION >
FRONT LOWER LINK
Check ball joint. Replace suspension arm assembly if any of thefollowing exists:
- Ball stud is worn.
- Joint is hard to swing.
- Play in axial direction is excessive.
INSTALLATION
Installation is in the reverse order of removal.
Tighten the nuts and bolts to specification. Refer to RSU-19, "Removal and Installation"
.
Perform final tightening of nuts and bolts for the links (rubber bushing) under unladen condition (unladen condition means that the fuel tank, engine coolant and l ubricants are at the full specification, and the spare
tire, jack, hand tools, and mats are in their designated positions) with the tires on level ground.
Check the wheel alignment. Refer to RSU-6, "Wheel AlignmentInspection"
.
Swinging force “A” : Refer to
RSU-29, "Ball Joint"
Turning force “B” : Refer to RSU-29, "Ball Joint"
Vertical end play “C” : Refer to RSU-29, "Ball Joint"
SFA858A
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REAR LOWER LINK & COIL SPRINGRSU-21
< REMOVAL AND INSTALLATION >
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REAR LOWER LINK & COIL SPRING
Removal and InstallationINFOID:0000000005889876
REMOVAL
1. Remove the wheel and tire assembly using power tool. Refer to WT-41, "Adjustment".
2. If equipped with rear load leveling air suspension system, use CONSULT-III “EXHAUST SOLENOID”
active test to release the air pressure from the rear load leveling air suspension system.
3. If equipped with the rear load leveling air suspension system, for removing the LH rear lower link and coil spring, remove the
height sensor arm bracket bolt from the rear lower link.
4. Remove speed sensor harness and brackets from rear lower link.
5. Set a suitable jack to relieve the coil spring tension and support the rear lower link.
6. Loosen the rear lower link adjusting bolt and nut connected to the rear suspension member, using power tool.
7. Remove the rear lower link bolt and nut from the knuckle using power tool.
LEIA0080E
LEIA0077E
LEIA0009E
LEIA0077E
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RSU-22
< REMOVAL AND INSTALLATION >
REAR LOWER LINK & COIL SPRING
8. Slowly lower the suitable jack to release the coil spring tension. Then remove the upper rubber seat, coil
spring and lower rubber seat from the rear lower link.
9. Remove the rear lower link adjusting bolt and nut from the rear suspension member using power tool, then remove the rear
lower link.
INSPECTION AFTER REMOVAL
Check the coil spring and rubber seats for deformation, cracks, or other damage and replace if necessary.
INSTALLATION
Installation is in the reverse order of removal.
Tighten the nuts and bolts to specification. Refer to RSU-21, "Removal and Installation"
.
When installing the upper and lower rubber seats for the rear coil springs, the arrow embossed on the rubber seats must point out
toward the wheel and tire assembly.
After installing the rear lower link and coil spring, check the wheel alignment and adjust if necessary. Refer to RSU-6, "Wheel Align-
mentInspection".
LEIA0009E
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RSU-28
< REMOVAL AND INSTALLATION >
HEIGHT SENSOR
1. Start the engine.
2. Use CONSULT-III to perform "STANDARD HEIGHT LEVEL" work support function.
3. Using data monitor of CONSULT-III, verify "HEIGT CALC" is at 0 mm.
4. Check the vehicle height. Refer to RSU-30, "Wheelarch Height (Unladen*
1)" . If vehicle height is not
within ± 10 mm (0 ± 0.39 in) of the specification, perform the initialization procedure. Refer to RSU-26,
"Initialization Procedure".
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SERVICE DATA AND SPECIFICATIONS (SDS)
RSU-29
< SERVICE DATA AND SPECIFICATIONS (SDS)
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SERVICE DATA AND SPECIFICATIONS (SDS)
SERVICE DATA AND SPECIFICATIONS (SDS)
Wheel Alignment (Unladen*1)INFOID:0000000005889879
*1: Fuel tank, engine coolant and engine oil full. Spare tire, jack, hand tools and mats in designated positions.
Ball JointINFOID:0000000003772304
Applied model Without air leveling With air leveling
Camber
Degree minute (decimal degree) Minimum - 0
° 25 ′ (- 0.4 °)- 1 ° 0 ′ (- 1 °)
Nominal 0 ° 5 ′ (0.1 °)- 0 ° 30 ′ (- 0.5 °)
Maximum 0 ° 35 ′ (0.6 °)0 ° 0 ′ (0 °)
Cross camber 0 ° 45' (0.75 °) or less
To e - i n Distance
Toe-in (left side or right side)
AL - BL or AR - BR
mm (in)
:Front Minimum - 2.4 mm (- 0.094 in) 0 mm (0 in)
Nominal 0.9 mm (0.035 in) 3.3 mm (0.130 in)
Maximum 4.2 mm (0.165 in) 6.6 mm (0.260 in)
Cross toe
(AL - BL) - (AR - BR)
mm (in) 2 mm (0.079 in) or less
Angle Toe angle (left side or right side)
Degree minute
(Decimal degree) Minimum - 0
° 5' (- 0.08 °)0 ° 0' (0 °)
Nominal 0 ° 2' (0.03 °)0 ° 7' (0.11 °)
Maximum 0 ° 9' (0.14 °)0 ° 14' (0.22 °)
Cross toe
Degree minute (Decimal degree) 0
° 8' (0.14 °) or less
ALEIA0059ZZ
Swinging force (measurement point: cotter pin hole of ball stud) (A) 11.4 - 145.5 N (1.16 - 14.8 kg, 2.56 - 32.7 lb)
Turning torque (B) 0.5 - 6.4 N·m (0.06 - 0.65 kg-m, 5 - 56 in-lb)
Vertical end play (C) 0 mm (0 in)
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RSU-30
< SERVICE DATA AND SPECIFICATIONS (SDS)
SERVICE DATA AND SPECIFICATIONS (SDS)
Wheelarch Height (Unladen*
1)INFOID:0000000003772305
Unit: mm (in)
*1: Fuel, engine coolant and engine oil full. Spare tire, jack, hand tools and mats in designated positions.
*2: Verify the vehicle height. If vehicle height is not within ± 10 mm (0.39 in) of the specification, perform the control unit initialization pro-
cedure. Refer to RSU-26, "Initialization Procedure"
.
Suspension type
Air leveling*
2
Applied model2WD 4WD
Front wheelarch height (Hf) 920
(36.22) 937
(36.89)
Rear wheelarch height (Hr) 917
(36.10) 937
(36.89)
LEIA0085E
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SB-1
RESTRAINTS
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SECTION SB
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CONTENTS
SEAT BELT
PRECAUTION ....... ........................................2
PRECAUTIONS .............................................. .....2
Precaution for Supplemental Restraint System
(SRS) "AIR BAG" and "SEAT BELT PRE-TEN-
SIONER" ............................................................. ......
2
Precaution Necessary for Steering Wheel Rota-
tion After Battery Disconnect ............................... ......
2
Precaution for Seat Belt Service ...............................3
ON-VEHICLE REPAIR ..................................4
SEAT BELTS .......................................................4
Removal and Installation of Front Seat Belt ........ .....4
Removal and Installation of Second Row Seat Belt
.....
7
Removal and Installation of Third Row Seat Belt .....9
Seat Belt Inspection ............................................. ....11
LATCH (LOWER ANCHORS AND TETHER
FOR CHILDREN) SYSTEM ...............................
14
Removal and Installation .........................................14
TOP TETHER STRAP CHILD RESTRAINT .....15
Removal and Installation .........................................15
Revision: December 20092009 QX56