DIAGNOSIS SYSTEM (TRANSFER CONTROL UNIT)
DLN-19
< FUNCTION DIAGNOSIS > [ATX14B]
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12. Move A/T selector lever to N position.
13. Turn 4WD shift switch to AUTO position.
14. Move A/T selector lever to P position.
15. Read the flickering of 4WD warning lamp.
Self-diagnosis example
ERASE SELF-DIAGNOSIS
In order to make it easier to find the cause of hard-to-duplicate malfunctions, malfunction information is
stored into the control unit as necessary during use by the user. This memory is not erased no matter how
many times the ignition switch is turned ON and OFF.
However, this information is erased by turning igni tion switch OFF after performing self-diagnostics or by
erasing the memory using the CONSULT-III.
DATA MONITOR MODE
Operation Procedure
1. Connect CONSULT-III.
2. Touch DATA MONITOR.
3. Select from SELECT MONITOR ITEM, screen of data monitor mode is displayed.
NOTE:
When malfunction is detected, CONSUL T-III performs REAL-TIME DIAGNOSIS.
Also, any malfunction detected while in th is mode will be displayed at real time.
Display Item List
×: Standard –: Not applicable
PDIA0227E
Monitored item (Unit) Monitor item selection
Remarks
ECU INPUT
SIGNALS MAIN
SIGNALS SELEC-
TION FROM MENU
VHCL/S SEN·FR [km/h] or [mph] ×–×Wheel speed calculated by ABS actuator and
electric unit (control unit).
Signal input with CAN communication line.
VHCL/S SEN·RR [km/h] or [mph] ×–×Wheel speed calculated by TCM.
Signal input with CAN communication line.
ENGINE SPEED [rpm] ×–×Engine speed calculated by ECM.
Signal input with CAN communication line.
THRTL POS SEN [V] ×–×Accelerator peda
l position (APP) sensor sig-
nal voltage is displayed.
Signal input with CAN communication line.
FLUID TEMP SE [V] ×–×Transfer fluid temperature sensor signal volt-
age is displayed.
BATTERY VOLT [V] ×–×Power supply voltage for transfer control unit.
2WD SWITCH [ON/OFF] ×–×4WD shift switch status is displayed.
AUTO SWITCH [ON/OFF] ×–×4WD shift switch status is displayed.
LOCK SWITCH [ON/OFF] ×–×4WD shift switch status is displayed.
(LOCK means 4H of 4WD shift switch.)
Revision: December 20092009 QX56
DIAGNOSIS SYSTEM (TRANSFER CONTROL UNIT)
DLN-21
< FUNCTION DIAGNOSIS > [ATX14B]
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WORK SUPPORT
When there is no malfunction with transfer and 4WD sys tem, the following symptoms in AUTO mode may be
claimed by a customer: vibration when accelerating on a low µ road (snow-covered or icy road) or a slight
shock is felt at a few hertz as if it were being pushed lightly from behind.
It is possible to deal with these symptoms by c hanging the CLUTCH FORCE RELEASE LIMIT VALUE. How-
ever, be careful when changing the value because it may adversely affect driving performance.
Operation Procedure
1. Connect CONSULT-III.
2. Touch WORK SUPPORT.
3. Select from CLUTCH/F RLS LIM ADJ, screen of data monitor mode is displayed.
Clutch Force Release Limit Adjustment
1. Initial CLUTCH FORCE RELEASE LIMIT value 0.3 kgm appears under CONDITION SETTING on CON-
SULT-III display.
2. Touch 1.2 on the display.
3. Display changes to NOW ADJUSTING in a short time.
4. When clutch force release limit value is set to 1. 2 kgm, current value 0.3 kgm shown on display will be
replaced by 1.2 kgm and ADJUSTME NT COMPLETE will appear at the same time. Clutch force release
limit value setting is now complete.
ATP IND [ON/OFF] – – ×Control status of ATP warning lamp is dis-
played.
SHIFT POS SW1 [ON/OFF] ×–×Actuator position switch 1 (Low) signal status
is displayed.
SHIFT POS SW2 [ON/OFF] ×–×Actuator position switch 2 (high) signal status
is displayed.
SHIFT ACT1 [ON/OFF] – ××Output condition to actuator motor (clockwise)
SHIFT AC MON1 [ON/OFF] ×–×Check signal for transfer control unit signal
output
SHIFT ACT2 [ON/OFF] – ××Output condition to actuator motor (counter-
clockwise)
SHIFT AC MON2 [ON/OFF] ×–×Check signal for transfer control unit signal
output
T/F F SPEED [km/h] or [mph] ×–×Displayed, but do not use.
A/T R SPEED [km/h] or [mph] ×–×Output shaft revolution signal (output speed
sensor) calculated by TCM.
Signal input with CAN communication line.
AT GEAR POSI [1/2/3/4/5] ×–×A/T actual gear position is displayed.
Monitored item (Unit)
Monitor item selection
Remarks
ECU INPUT
SIGNALS MAIN
SIGNALS SELEC-
TION FROM
MENU
1.2 kg-m : Tight corner braking symptom is alleviated. However, vibration may occur when acceler-
ating on a low µ road (icy road, etc.).
0.3 kg-m : Initial set value.
0.2 kg-m : Do not set to th is value because the tight
corner braking symptom will get worse.
Revision: December 20092009 QX56
DLN-26
< COMPONENT DIAGNOSIS >[ATX14B]
P1807 VEHICLE SPEED
SENSOR (A/T)
P1807 VEHICLE SPEED SENSOR (A/T)
DescriptionINFOID:0000000003772087
The transmission control module (TCM ) transmits the output shaft revolution signal via CAN communication to
Transfer control unit. DTC P1807 will set when a malfunc tion is detected in the output shaft revolution signal
or an improper signal is input while driving.
DTC LogicINFOID:0000000003772088
DTC DETECTION LOGIC
DTC CONFIRMATION PROCEDURE
1.DTC CONFIRMATION PROCEDURE
1. Turn ignition switch ON.
2. Perform self-diagnosis.
Is DTC P1807 detected?
YES >> Perform diagnosis procedure. Refer to DLN-26, "Diagnosis Procedure".
NO >> Inspection End.
Diagnosis ProcedureINFOID:0000000003772089
1.CHECK DTC WITH TCM
Perform self-diagnosis with TCM. Refer to TM-32, "CONSULT-III Function (TRANSMISSION)"
.
Is any malfunction detec ted by self-diagnosis?
YES >> Check the malfunctioning system.
NO >> GO TO 2.
2.CHECK TRANSFER CONTROL UNIT
Check transfer control unit input/output signal. Refer to DLN-81, "Reference Value"
.
Are the inspection results normal?
YES >> GO TO 3.
NO >> Check transfer control unit pin terminals fo r damage or loose connection with harness connector.
If any items are damaged, repair or replace damaged parts.
3.CHECK DTC
Drive the vehicle and then perform self-diagnosis.
Are the inspection results normal?
YES >> Inspection End.
NO >> Perform self-diagnosis with TCM again.
DTC CONSULT-III Diagnostic item is detected when... Reference
[P1807] VHCL SPEED SEN·AT Malfunction is detected in output shaft
revolution signal that is output from
TCM through CAN communication.
Improper signal is input while driving. Refer to
DLN-26
.
Revision: December 20092009 QX56
P1808 VEHICLE SPEED SENSOR (ABS)DLN-27
< COMPONENT DIAGNOSIS > [ATX14B]
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P1808 VEHICLE SPEED SENSOR (ABS)
DescriptionINFOID:0000000003772090
The ABS actuator and electric unit (control unit) transmits a vehicle speed signal via CAN communication to
the transfer control unit. DTC P1808 sets when a malf unction is detected in the vehicle speed signal that is
output from the ABS actuator and electric unit (control unit) or an improper signal is input while driving.
DTC LogicINFOID:0000000003772091
DTC DETECTION LOGIC
DTC CONFIRMATION PROCEDURE
1.DTC CONFIRMATION PROCEDURE
1. Turn ignition switch ON.
2. Perform self-diagnosis.
Is DTC P1808 displayed?
YES >> Perform diagnosis procedure. Refer to DLN-27, "Diagnosis Procedure".
NO >> Inspection End.
Diagnosis ProcedureINFOID:0000000003772092
1.CHECK DTC WITH ABS ACTUATOR AND ELECTRIC UNIT (CONTROL UNIT)
Perform self-diagnosis with ABS actuator and electric unit (control unit). Refer to BRC-24, "CONSULT-III
Function (ABS)".
Is any malfunction detected by self-diagnosis?
YES >> Check the malfunctioning system.
NO >> GO TO 2.
2.CHECK TRANSFER CONTROL UNIT
Check transfer control unit input/output signal. Refer to DLN-81, "Reference Value"
.
Are the inspection results normal?
YES >> GO TO 3.
NO >> Check transfer control unit pin terminals for damage or loose connection with harness connector.
If any items are damaged, repair or replace damaged parts.
3.CHECK DTC
Perform the self-diagnosis, after driving a vehicle for a while.
Are the inspection results normal?
YES >> Inspection End.
NO >> Perform self-diagnosis with ABS actuator and electric unit (control unit) again.
DTC CONSULT-III Diagnostic item is detected when... Reference
[P1808] VHCL SPEED SEN·ABS Malfunction is detected in vehicle
speed signal that is output from ABS
actuator and electric unit (control unit)
through CAN communication.
Improper signal is input while driving. Refer to
DLN-27
.
Revision: December 20092009 QX56
P1826 TRANSFER FLUID TEMPERATURE
DLN-67
< COMPONENT DIAGNOSIS > [ATX14B]
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P1826 TRANSFER FLUID TEMPERATURE
DescriptionINFOID:0000000003772134
Signal voltage from the transfer fluid temperature sens or is abnormally high (Transfer fluid temperature is
abnormally low) while driving.
DTC LogicINFOID:0000000003772135
DTC DETECTION LOGIC
DTC CONFIRMATION PROCEDURE
1.DTC CONFIRMATION PROCEDURE
1. Turn ignition switch ON.
2. Perform self-diagnosis.
Is DTC P1826 displayed?
YES >> Perform diagnosis procedure. Refer to DLN-67, "Diagnosis Procedure".
NO >> Inspection End.
Diagnosis ProcedureINFOID:0000000003772136
1.CHECK TRANSFER FLUID TE MPERATURE SENSOR SIGNAL
With CONSULT-III
1. Start engine.
2. Select DATA MONITOR mode for ALL MODE AWD/4WD with CONSULT-III.
3. Read out the value of FLUID TEMP SE.
Without CONSULT-III
1. Start engine.
2. Check voltage between transfer control unit harness connector
terminals and ground.
Are inspection results normal?
YES >> GO TO 4.
NO >> GO TO 2.
2.CHECK HARNESS BETWEEN TRANSF ER CONTROL UNIT AND TRANSFER TERMINAL CORD AS-
DTC CONSULT-III Diagnostic item is detected when... Reference
[P1826] OIL TEMP SEN Signal voltage from transfer fluid temper-
ature sensor is abnormally high (Trans-
fer fluid temperature is abnormally low)
while driving.Refer to
DLN-67
.
Condition Display value
(Approx.)
Transfer fluid temperature approx. 20 - 80 °C (68 - 176 °F) 1.1 - 0.3V
Connector Terminal Condition Data
(Approx.)
E143 28 -
Ground Always 0V
31 -
Ground Ignition switch:
ON Transfer fluid temperature
approx. 20
°C (68 °F) 1.1V
Transfer fluid temperature
approx. 80 °C (176 °F) 0.3V
SDIA2742E
Revision: December 20092009 QX56
DLN-68
< COMPONENT DIAGNOSIS >[ATX14B]
P1826 TRANSFER FLUID TEMPERATURE
SEMBLY
1. Turn ignition switch OFF. (Stay for at least 5 seconds.)
2. Disconnect transfer control unit harness connector and
transfer terminal cord assembly harness connec-
tor.
3. Check continuity between the following terminals.
- Transfer control unit harness connector E143 terminal 28 and
transfer terminal cord assembly harness connector F56 terminal
3 .
- Transfer control unit harness connector E143 terminal 31 and transfer terminal cord assembly harness connector F56 terminal
2.
Also check harness for short to ground and short to power.
Are inspection results normal?
YES >> GO TO 3.
NO >> Repair or replace damaged parts.
3.CHECK TRANSFER FLUI D TEMPERATURE SENSOR
1. Turn ignition switch OFF. (Stay for at least 5 seconds.)
2. Disconnect transfer terminal cord assembly harness connector.
3. Check resistance between transfer terminal cord assembly ter- minals 2 and 3.
Are inspection results normal?
YES >> GO TO 4.
NO >> Replace transfer fluid temperature sensor. Refer to DLN-16, "Component Parts Location"
.
4.CHECK TRANSFER CONTROL UNIT
Check transfer control unit input/output signal. Refer to DLN-81, "Reference Value"
.
Are inspection results normal?
YES >> GO TO 5.
NO >> Check transfer control unit pin terminals fo r damage or loose connection with harness connector.
If any items are damaged, repair or replace damaged parts.
5.CHECK DTC
Drive the vehicle and then perform self-diagnosis.
Are inspection results normal?
YES >> Inspection End.
NO >> Replace transfer control unit. Refer to DLN-130, "Removal and Installation"
.
Component InspectionINFOID:0000000003772137
1. Turn ignition switch OFF. (Stay for at least 5 seconds.)
2. Disconnect transfer terminal cord assembly harness connector.Continuity should exist.
SDIA2743E
Temperature
°C ( °F) Resistance (Approx.)
20 (68) 2.5 k Ω
80 (176) 0.3 k Ω
WDIA0188E
Revision: December 20092009 QX56
P1826 TRANSFER FLUID TEMPERATURE
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3. Check resistance between transfer terminal cord assembly ter- minals 2 and 3.
4. If the inspection results are abnormal replace the transfer fluid temperature sensor. Refer to DLN-16, "Component Parts Loca-
tion".
Temperature °C ( °F) Resistance (Approx.)
20 (68) 2.5 k Ω
80 (176) 0.3 k Ω
WDIA0188E
Revision: December 20092009 QX56
DLN-76
< COMPONENT DIAGNOSIS >[ATX14B]
P1829 THROTTLE POSITION SIGNAL (ECM)
P1829 THROTTLE POSITION SIGNAL (ECM)
DescriptionINFOID:0000000003772146
Malfunction is detected in accelerator pedal position si
gnal that is output from ECM through CAN communica-
tion. Also, the signal voltage from accelerator pedal position sensor may be abnormally high or low.
DTC LogicINFOID:0000000003772147
DTC DETECTION LOGIC
DTC CONFIRMATION PROCEDURE
1.DTC CONFIRMATION PROCEDURE
1. Turn ignition switch ON.
2. Perform self-diagnosis.
Is DTC P1829 displayed?
YES >> Perform diagnosis procedure. Refer to DLN-76, "Diagnosis Procedure".
NO >> Inspection End.
Diagnosis ProcedureINFOID:0000000003772148
1.CHECK DTC WITH ECM
Perform self-diagnosis with ECM. Refer to EC-63, "CONSULT-III Function (ENGINE)"
.
Is any malfunction detec ted by self-diagnosis?
YES >> Check the malfunctioning system.
NO >> GO TO 2.
2.CHECK TRANSFER CONTROL UNIT
Check transfer control unit input/output signal. Refer to DLN-81, "Reference Value"
.
Are inspection results normal?
YES >> GO TO 3.
NO >> Check transfer control unit pin terminals fo r damage or loose connection with harness connector.
If any items are damaged, repair or replace damaged parts.
3.CHECK DTC
Perform the self-diagnosis, after driving a vehicle for a while.
Are inspection results normal?
YES >> Inspection End.
NO >> Perform self-diagnosis with ECM again.
DTC CONSULT-III Diagnostic item is detected when... Reference
[P1829] THROTTLE POSI SEN Malfunction is detected in accelerator
pedal position signal that is output
from ECM through CAN communica-
tion.
Signal voltage from accelerator pedal position sensor is abnormally high or
low. Refer to
DLN-76
.
Revision: December 20092009 QX56