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SERVICE DATA AND SPECIFICATIONS (SDS)EM-117
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*: Always check with the Parts Department for the latest parts information
Undersize
Unit: mm (in)
Main Bearing Oil Clearance
Unit: mm (in)
Connecting Rod Bearing
*: Always check with the Parts Department for the latest parts information
Undersize
0
—2.483 - 2.486 (0.0978 - 0.0979) Black
Grade is the same for upper
and lower bearings
1
—2.486 - 2.489 (0.0979 - 0.0980) Brown
2 —2.489 - 2.492 (0.0980 - 0.0981) Green
3 —2.492 - 2.495 (0.0981 - 0.0982) Yellow
4 —2.495 - 2.498 (0.0982 - 0.0983) Blue
5 —2.498 - 2.501 (0.0983 - 0.0985) Pink
6 —2.501 - 2.504 (0.0985 - 0.0986) Purple
7 —2.504 - 2.507 (0.0986 - 0.0987) White
8 —2.507 - 2.510 (0.0987 - 0.0988) Red
01 UPR
2.483 - 2.486 (0.0978 - 0.0979) Black
Grade is different for upper and
lower bearings.
LWR
2.486 - 2.489 (0.0979 - 0.0980) Brown
12 UPR
2.486 - 2.489 (0.0979 - 0.0980) Brown
LWR 2.489 - 2.492 (0.0980 - 0.0981) Green
23 UPR
2.489 - 2.492 (0.0980 - 0.0981) Green
LWR 2.492 - 2.495 (0.0981 - 0.0982) Yellow
34 UPR
2.492 - 2.495 (0.0981 - 0.0982) Yellow
LWR 2.495 - 2.498 (0.0982 - 0.0983) Blue
45 UPR
2.495 - 2.498 (0.0982 - 0.0983) Blue
LWR 2.498 - 2.501 (0.0983 - 0.0985) Pink
56 UPR
2.498 - 2.501 (0.0983 - 0.0985) Pink
LWR 2.501 - 2.504 (0.0985 - 0.0986) Purple
67 UPR
2.501 - 2.504 (0.0985 - 0.0986) Purple
LWR 2.504 - 2.507 (0.0986 - 0.0987) White
78 UPR
2.504 - 2.507 (0.0986 - 0.0987) White
LWR 2.507 - 2.510 (0.0987 - 0.0988) Red
UndersizeThickness Main journal diameter
0.25 (0.0098) 2.618 - 2.626 (0.1031 - 0.1034) Grind so that bearing clearance is the specified value.
Items StandardLimit
Main bearing oil clearance No.1 and 5
0.001 - 0.011 (0.00004 - 0.0004) 0.021 (0.0008)
No.2, 3 and 4 0.007 - 0.017 (0.0003 - 0.0007) 0.027 (0.0011)
Grade number*Thickness “T” mm (in) Identification color (mark)
0 1.500 - 1.503 (0.0591 - 0.0592) Black
1 1.503 - 1.506 (0.0592 - 0.0593) Brown
2 1.506 - 1.509 (0.0593 - 0.0594) Green
3 1.509 - 1.512 (0.0594 - 0.0595) Yellow
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EM-118
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SERVICE DATA AND SPECIFICATIONS (SDS)
Unit: mm (in)
Connecting Rod Bearing Oil Clearance
Unit: mm (in)
UndersizeThicknessCrank pin journal diameter “Dp”
0.25 (0.0098) 1.627 - 1.635 (0.0641 - 0.0644) Grind so that bearing clearance is the specified value.
Items StandardLimit
Connecting rod bearing oil clearance 0.020 - 0.039 (0.0008 - 0.0015) 0.055 (0.0022)
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EX-1
ENGINE
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SECTION EX
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CONTENTS
EXHAUST SYSTEM
PRECAUTION ....... ........................................2
PRECAUTIONS .............................................. .....2
Precaution for Supplemental Restraint System
(SRS) "AIR BAG" and "SEAT BELT PRE-TEN-
SIONER" ............................................................. ......
2
Precaution Necessary for Steering Wheel Rota-
tion After Battery Disconnect ............................... ......
2
PREPARATION ............................................4
PREPARATION .............................................. .....4
Special Service Tool ........................................... ......4
Commercial Service Tool .................................... .....4
ON-VEHICLE MAINTENANCE .....................5
EXHAUST SYSTEM ...........................................5
Checking Exhaust System ................................... .....5
ON-VEHICLE REPAIR ..................................6
EXHAUST SYSTEM ...........................................6
Exploded View ..................................................... .....6
Removal and Installation ..........................................6
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EX-2
< PRECAUTION >
PRECAUTIONS
PRECAUTION
PRECAUTIONS
Precaution for Supplemental Restraint System (SRS) "AIR BAG" and "SEAT BELT
PRE-TENSIONER"
INFOID:0000000005851832
The Supplemental Restraint System such as “A IR BAG” and “SEAT BELT PRE-TENSIONER”, used along
with a front seat belt, helps to reduce the risk or severity of injury to the driver and front passenger for certain
types of collision. This system includes seat belt switch inputs and dual stage front air bag modules. The SRS
system uses the seat belt switches to determine the front air bag deployment, and may only deploy one front
air bag, depending on the severity of a collision and w hether the front occupants are belted or unbelted.
Information necessary to service the system safely is included in the SR and SB section of this Service Man-
ual.
WARNING:
• To avoid rendering the SRS inopera tive, which could increase the risk of personal injury or death in
the event of a collision which would result in air bag inflation, all maintenance must be performed by
an authorized NISSAN/INFINITI dealer.
• Improper maintenance, including in correct removal and installation of the SRS, can lead to personal
injury caused by unintent ional activation of the system. For re moval of Spiral Cable and Air Bag
Module, see the SR section.
• Do not use electrical test equipmen t on any circuit related to the SRS unless instructed to in this
Service Manual. SRS wiring harn esses can be identified by yellow and/or orange harnesses or har-
ness connectors.
PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS
WARNING:
• When working near the Airbag Diagnosis Sensor Unit or other Airbag System sensors with the Igni-
tion ON or engine running, DO NOT use air or electri c power tools or strike near the sensor(s) with a
hammer. Heavy vibration could activate the sensor( s) and deploy the air bag(s), possibly causing
serious injury.
• When using air or electric power tools or hammers , always switch the Ignition OFF, disconnect the
battery, and wait at least 3 minu tes before performing any service.
Precaution Necessary for Steering W heel Rotation After Battery Disconnect
INFOID:0000000005851833
NOTE:
• This Procedure is applied only to models with Intelligent Key system and NATS (NISSAN ANTI-THEFT SYS-
TEM).
• Remove and install all control units after disconnecting both battery cables with the ignition knob in the
″LOCK ″ position.
• Always use CONSULT-III to perform self-diagnosis as a part of each function inspection after finishing work.
If DTC is detected, perform trouble diagnosis according to self-diagnostic results.
For models equipped with the Intelligent Key system and NATS, an electrically controlled steering lock mech-
anism is adopted on the key cylinder.
For this reason, if the battery is disconnected or if the battery is discharged, the steering wheel will lock and
steering wheel rotation will become impossible.
If steering wheel rotation is required when battery pow er is interrupted, follow the procedure below before
starting the repair operation.
OPERATION PROCEDURE
1. Connect both battery cables. NOTE:
Supply power using jumper cables if battery is discharged.
2. Use the Intelligent Key or mechanical key to turn the ignition switch to the ″ACC ″ position. At this time, the
steering lock will be released.
3. Disconnect both battery cables. The steering lock will remain released and the steering wheel can be rotated.
4. Perform the necessary repair operation.
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PRECAUTIONSEX-3
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5. When the repair work is completed, return the ignition switch to the
″LOCK ″ position before connecting
the battery cables. (At this time, the steering lock mechanism will engage.)
6. Perform a self-diagnosis check of al l control units using CONSULT-III.
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EX-4
< PREPARATION >
PREPARATION
PREPARATION
PREPARATION
Special Service ToolINFOID:0000000003771779
The actual shapes of Kent-Moore tools may differ from those of special service tools illustrated here.
Commercial Service ToolINFOID:0000000003771780
Tool number
(Kent-Moore No.)
Tool name Description
KV10114400
(J-38365)
Heated oxygen sensor wrench Loosening or tightening heated oxygen sen-
sors:
a: 22 mm (0.87 in)
S-NT636
(Kent-Moore No.)
Tool name
Description
(J-43897-18)
(J-43897-12)
Oxygen sensor thread cleaner Reconditioning the exhaust system threads
before installing a new heated oxygen sensor
(Use with anti-seize lubricant shown below):
a: J-43897-18 (18 mm, 0.71 in) dia.
b: J-43897-12 (12 mm, 0.47 in) dia.
Anti-seize lubricant (Permatex 133AR
or equivalent meeting MIL specifica-
tion MIL-A-907) Lubricating oxygen sensor thread cleaning
tool when reconditioning exhaust system
threads
Power tool Loosening nuts and bolts
AEM488
AEM489
PBIC0190E
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EXHAUST SYSTEMEX-5
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ON-VEHICLE MAINTENANCE
EXHAUST SYSTEM
Checking Exhaust SystemINFOID:0000000003771781
Check exhaust pipes, muffler and mounting for improper
attachment, leaks, cracks, damage or deterioration.
• If anything is found, repair or replace damaged parts.
SMA211A
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EX-6
< ON-VEHICLE REPAIR >
EXHAUST SYSTEM
ON-VEHICLE REPAIR
EXHAUST SYSTEM
Exploded ViewINFOID:0000000004140300
Exhaust System
Removal and InstallationINFOID:0000000003771782
WARNING:
• Perform the operation with the exhaust system fully cooled. The system will be hot just after the
engine stops.
• Be careful not to cut your hand on the heat insulator edge.
CAUTION:
• Be sure to use genuine exhaust system parts or equivalents which are specially designed for heat
resistance, corrosion resistance, and shape.
REMOVAL
Remove exhaust system components using power tool.
• Remove heated oxygen sensor using Tool as needed.
INSTALLATION
Installation is in the reverse order of removal.
CAUTION:
• Always replace exhaust gaskets with new ones when reassembling.
AWBIA0667GB
1. Tailpipe hanger bracket 2. Tailpipe3. Gasket
4. Main muffler 5. Right front exhaust tube6. Ring gasket
7. Heated oxygen sensor 2 (bank 2) 8. Heated oxygen sensor 2 (bank 1) 9. Left front exhaust tube
10. Center exhaust tube 11. Muffler hanger bracket front 12. Muffler hanger bracket rear
Front
Tool number KV10114400 (J-38365)
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