EXHAUST SYSTEMEX-7
< ON-VEHICLE REPAIR >
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• Before installing a new heated o
xygen sensor, clean and lube the exhaust tube threads using suit-
able tool.
• Discard any heated oxygen sensor which has been dr opped from a height of more than 0.5 m (19.7
in) onto a hard surface such as a co ncrete floor; replace with a new one.
• Do not over-tighten the heated oxygen sensor. Doing so may damage the heated oxygen sensor, resulting in the MIL coming on.
• If any mounting insulator is badly deformed, repair or replace it. If deposits such as mud pile up on
the mounting insulators, clean and inspect them.
• Temporarily tighten the nuts on the exhaust manifold side and th e bolts on the vehicle side. Check
each part for interference with other components, an d then tighten the nuts and bolts to specifica-
tion.
INSPECTION AFTER INSTALLATION
• With the engine running, check exhaust tube joints for gas leakage and unusual noises.
• Check to ensure that mounting brackets and mount ing rubbers are installed properly and free from undue
stress. Improper installation could resu lt in excessive noise and vibration.
Oxygen sensor thread cleaner A: (J-43897-18)
Oxygen sensor thread cleaner B: (J-43897-12)
Revision: December 20092009 QX56
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DRIVER CONTROLS
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CONTENTS
EXTERIOR LIGHTING SYSTEM
BASIC INSPECTION ....... .............................4
DIAGNOSIS AND REPAIR WORKFLOW ..... .....4
Work Flow ........................................................... ......4
FUNCTION DIAGNOSIS ...............................7
HEADLAMP .................................................... .....7
System Diagram .................................................. ......7
System Description ...................................................7
Component Parts Location ........................................7
Component Description .............................................7
DAYTIME LIGHT SYSTEM .................................9
System Diagram .................................................. ......9
System Description ...................................................9
Component Parts Location ........................................9
Component Description ...........................................10
AUTO LIGHT SYSTEM ......................................11
System Diagram ......................................................11
System Description .................................................11
Component Parts Location ......................................12
Component Description ...........................................12
HEADLAMP AIMING SYSTEM (MANUAL) .......13
System Diagram .................................................. ....13
System Description .................................................13
Component Parts Location ......................................13
Component Description ...........................................13
FRONT FOG LAMP ............................................14
System Diagram .................................................. ....14
System Description .................................................14
Component Parts Location ......................................14
Component Description ...........................................14
TURN SIGNAL AND HAZARD WARNING
LAMPS ...............................................................
15
System Diagram .................................................. ....15
System Description .................................................15
Component Parts Location ......................................15
Component Description ....................................... ....16
PARKING, LICENSE PLATE AND TAIL
LAMPS ..............................................................
17
System Diagram ......................................................17
System Description ..................................................17
Component Parts Location ......................................17
Component Description ...........................................18
TRAILER TOW ..................................................19
System Diagram ......................................................19
System Description ..................................................19
Component Parts Location ......................................20
Component Description ...........................................20
DIAGNOSIS SYSTEM (BCM) ...........................22
HEADLAMP ........................................................... ....22
HEADLAMP : CONSULT-III Function (BCM -
HEAD LAMP) ...........................................................
22
FLASHER ............................................................... ....23
FLASHER : CONSULT-III Function (BCM -
FLASHER) ...............................................................
23
COMB SW .............................................................. ....23
COMB SW : CONSULT-III Function (BCM -
COMB SW) ..............................................................
23
DIAGNOSIS SYSTEM (IPDM E/R) ...................25
Diagnosis Description ..............................................25
CONSULT - III Function (IPDM E/R) .......................27
COMPONENT DIAGNOSIS .........................30
POWER SUPPLY AND GROUND CIRCUIT ....30
BCM (BODY CONTROL MODULE) ...................... ....30
BCM (BODY CONTROL MODULE) : Diagnosis
Procedure ............................................................ ....
30
IPDM E/R (INTELLIGENT POWER DISTRIBU-
TION MODULE ENGINE ROOM) .......................... ....
31
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EXL-2
IPDM E/R (INTELLIGENT POWER DISTRIBU-
TION MODULE ENGINE ROOM) : Diagnosis Pro-
cedure .....................................................................
31
HEADLAMP (HI) CIRCUIT ................................32
Description ........................................................... ...32
Component Function Check ...................................32
Diagnosis Procedure - Without Daytime Light Sys-
tem ..........................................................................
32
Diagnosis Procedure - With Daytime Light System
...
33
HEADLAMP (LO) CIRCUIT ...............................35
Description ........................................................... ...35
Component Function Check ...................................35
Diagnosis Procedure - Without Daytime Light Sys-
tem ..........................................................................
35
Diagnosis Procedure - With Daytime Light System
...
36
FRONT FOG LAMP CIRCUIT ...........................38
Description ........................................................... ...38
Component Function Check ...................................38
Diagnosis Procedure ..............................................38
PARKING LAMP CIRCUIT ................................40
Description ........................................................... ...40
Component Function Check ...................................40
Diagnosis Procedure - Without Daytime Light Sys-
tem ..........................................................................
40
Diagnosis Procedure - With Daytime Light System
...
42
TURN SIGNAL LAMP CIRCUIT ........................46
Description ........................................................... ...46
Component Function Check ...................................46
Diagnosis Procedure ..............................................46
OPTICAL SENSOR ...........................................49
Description ..............................................................49
Component Function Check ...................................49
Diagnosis Procedure ..............................................49
HEADLAMP AIMING SWITCH ..........................51
Description ........................................................... ...51
Diagnosis Procedure - Without Daytime Light Sys-
tem ..........................................................................
51
Diagnosis Procedure - With Daytime Light System
...
52
HEADLAMP .......................................................53
Wiring Diagram .................................................... ...53
DAYTIME LIGHT SYSTEM ................................57
Wiring Diagram .................................................... ...57
AUTO LIGHT SYSTEM ......................................64
Wiring Diagram .................................................... ...64
HEADLAMP AIMING SYSTEM (MANUAL) ......71
Wiring Diagram .................................................... ...71
FRONT FOG LAMP SYSTEM ...........................75
Wiring Diagram .................................................... ...75
TURN SIGNAL AND HAZARD WARNING
LAMP SYSTEM .............................................. ...
78
Wiring Diagram .................................................... ...78
PARKING, LICENSE PLATE AND TAIL
LAMPS SYSTEM ...............................................
85
Wiring Diagram .................................................... ...85
STOP LAMP ......................................................91
Wiring Diagram .................................................... ...91
BACK-UP LAMP ............................................ ...95
Wiring Diagram .................................................... ...95
TRAILER TOW .................................................100
Wiring Diagram .....................................................100
ECU DIAGNOSIS ......................................106
BCM (BODY CONTROL MODULE) ............... ..106
Reference Value .................................................. .106
Terminal Layout ....................................................108
Physical Values .....................................................108
Wiring Diagram .....................................................114
Fail Safe ...............................................................118
DTC Inspection Priority Chart .............................119
DTC Index ............................................................119
IPDM E/R (INTELLIGENT POWER DISTRI-
BUTION MODULE ENGINE ROOM) ................
121
Reference Value .................................................. .121
Terminal Layout ....................................................123
Physical Values .....................................................123
Wiring Diagram .....................................................128
Fail Safe ...............................................................131
DTC Index ............................................................133
SYMPTOM DIAGNOSIS ...........................134
EXTERIOR LIGHTING SYSTEM SYMPTOMS ..134
Symptom Table .................................................... .134
NORMAL OPERATING CONDITION ...............136
Description ........................................................... .136
BOTH SIDE HEADLAMPS DO NOT SWITCH
TO HIGH BEAM ................................................
137
Description ........................................................... .137
Diagnosis Procedure .............................................137
BOTH SIDE HEADLAMPS (LO) ARE NOT
TURNED ON .....................................................
138
Description ............................................................138
Diagnosis Procedure .............................................138
PARKING, LICENSE PLATE AND TAIL
LAMPS ARE NOT TURNED ON ......................
139
Description ........................................................... .139
Revision: December 20092009 QX56
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Diagnosis Procedure ...........................................
..
139
BOTH SIDE FRONT FOG LAMPS ARE NOT
TURNED ON .....................................................
140
Description ............................................................140
Diagnosis Procedure .............................................140
PRECAUTION ............................................141
PRECAUTIONS .............................................. ..141
Precaution for Supplemental Restraint System
(SRS) "AIR BAG" and "SEAT BELT PRE-TEN-
SIONER" ............................................................. ..
141
Precaution Necessary for Steering Wheel Rota-
tion After Battery Disconnect ............................... ..
141
General precautions for service operations ..........142
ON-VEHICLE REPAIR .... ...........................143
ADJUSTMENT AND INSPECTION ................ ..143
HEADLAMP ........................................................... ..143
HEADLAMP : Aiming Adjustment .........................143
FRONT FOG LAMP ............................................... ..144
FRONT FOG LAMP : Aiming Adjustment .............144
REMOVAL AND INSTALLATION .............146
HEADLAMP .................................................... ..146
Bulb Replacement .................................................146
Removal and Installation .......................................147
Disassembly and Assembly ................................ ..147
AUTO LIGHT SYSTEM ....................................149
Removal and Installation ..................................... ..149
FRONT FOG LAMP ........................................150
Bulb Replacement .................................................150
Removal and Installation .......................................150
LIGHTING & TURN SIGNAL SWITCH ...........152
Removal and Installation .......................................152
HAZARD SWITCH ..........................................153
Removal and Installation .......................................153
PUDDLE LAMP ...............................................154
Removal and Installation .......................................154
Bulb Replacement .................................................154
LICENSE PLATE LAMP .................................155
Bulb Replacement .................................................155
Removal and Installation .......................................155
STOP LAMP ....................................................156
Bulb Replacement .................................................156
Removal and Installation .......................................156
REAR COMBINATION LAMP .........................157
Bulb Replacement .................................................157
Removal and Installation .......................................157
SERVICE DATA AND SPECIFICATIONS
(SDS) ............... .......................................... .
158
BULB SPECIFICATIONS ................................158
Headlamp ............................................................ ..158
Exterior Lamp ........................................................158
Revision: December 20092009 QX56
EXL-4
< BASIC INSPECTION >
DIAGNOSIS AND REPAIR WORKFLOW
BASIC INSPECTION
DIAGNOSIS AND REPAIR WORKFLOW
Work FlowINFOID:0000000003776143
OVERALL SEQUENCE
JPLIA0089GB
Revision: December 20092009 QX56
DIAGNOSIS AND REPAIR WORKFLOWEXL-5
< BASIC INSPECTION >
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DETAILED FLOW
1.INTERVIEW FOR MALFUNCTION
Find out what the customer's concerns are.
>> GO TO 2.
2.SYMPTOM CHECK
Verify the symptom from the customer's information.
>> GO TO 3.
3.BASIC INSPECTION
Check the operation of each part. Check that any concerns occur other than those mentioned in the customer
interview.
>> GO TO 4.
4.SELF-DIAGNOSIS WITH CONSULT-III
Perform the self diagnosis with CONSULT- III. Check that any DTC is detected.
Is any DTC detected?
YES >> GO TO 5.
NO >> GO TO 6.
5.TROUBLE DIAGNOSIS BY DTC
Perform the trouble diagnosis for the detect ed DTC. Specify the malfunctioning part.
>> GO TO 9.
6.FAIL-SAFE ACTIVATION CHECK
Determine if the customer's concern is related to fail-safe activation.
Does the fail-safe activate?
YES >> GO TO 7.
NO >> GO TO 8.
7.SYSTEM DIAGNOSIS
Perform the system diagnosis for the system in which t he fail-safe activates. Specify the malfunctioning part.
>> GO TO 9.
8.SYMPTOM DIAGNOSIS
Perform the symptom diagnosis. Specify the malfunctioning part.
>> GO TO 9.
9.MALFUNCTION PART REPAIR
Repair or replace the malfunctioning part.
>> GO TO 10.
10.REPAIR CHECK (SELF-DIAGNOSIS WITH CONSULT-III)
Perform the self diagnosis with CONSUL T-III. Verfied that no DTCs are detected. Erase all DTCs detected
prior to the repair. Verify that DTC is not detected again.
Is any DTC detected?
Revision: December 20092009 QX56
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< BASIC INSPECTION >
DIAGNOSIS AND REPAIR WORKFLOW
YES >> GO TO 5.
NO >> GO TO 11.
11 .REPAIR CHECK (OPERATION CHECK)
Check the operation of each part.
Does it operate normally?
YES >> Inspection End.
NO >> GO TO 3.
Revision: December 20092009 QX56
HEADLAMPEXL-7
< FUNCTION DIAGNOSIS >
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FUNCTION DIAGNOSIS
HEADLAMP
System DiagramINFOID:0000000005867511
System DescriptionINFOID:0000000005867512
Control of the headlamp system operation is dependent upon t he position of the combination switch (lighting
and turn signal switch). When the combination switch (lighting and turn signal switch) is placed in the 2nd posi-
tion, the BCM (body control module) receives input requesting the headlamps and park lamps to illuminate.
This input is communicated to the IPDM E/R (intelligent power distribution module engine room) via the CAN
communication lines. The CPU (central processing unit) of the IPDM E/R controls the headlamp LH high,
headlamp RH high and headlamp low relay coils. When energiz ed, these relays direct power to the respective
headlamps, which then illuminate.
Component Parts LocationINFOID:0000000005867513
Component DescriptionINFOID:0000000005867514
XENON HEADLAMP
AWLIA1755GB
1. BCM M18, M20 (view with instrument
panel removed) 2. IPDM E/R E122, E123, E124 3. Combination switch (lighting and turn
signal switch) M28
4. Combination meter M23, M24
AWLIA1625ZZ
Revision: December 20092009 QX56