TM-1
TRANSMISSION & DRIVELINE
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CONTENTS
TRANSAXLE & TRANSMISSION
BASIC INSPECTION ....... .............................5
DIAGNOSIS AND REPAIR WORKFLOW ..... .....5
Work Flow ........................................................... ......5
Diagnostic Work Sheet ..............................................6
FUNCTION DIAGNOSIS ...............................8
A/T CONTROL SYSTEM ................................ .....8
Cross-Sectional View (2WD models) .................. ......8
Cross-Sectional View (4WD models) ........................9
Shift Mechanism ........................................................9
TCM Function ..........................................................20
CAN Communication ...............................................21
Input/Output Signal of TCM .....................................22
Line Pressure Control .............................................22
Shift Control ............................................................24
Lock-up Control .......................................................25
Engine Brake Control ..............................................26
Control Valve ...........................................................26
Component Parts Location ......................................28
A/T SHIFT LOCK SYSTEM ............................ ....29
System Description ............................................. ....29
Component Parts Location ......................................29
ON BOARD DIAGNOSTIC (OBD) SYSTEM ......30
Introduction ......................................................... ....30
OBD-II Function for A/T System ..............................30
One or Two Trip Detection Logic of OBD-II ............30
OBD-II Diagnostic Trouble Code (DTC) ..................30
Malfunction Indicator Lamp (MIL) ............................31
DIAGNOSIS SYSTEM (TCM) .............................32
CONSULT-III Function (TRANSMISSION) ......... ....32
Diagnosis Procedure without CONSULT-III ............37
COMPONENT DIAGNOSIS .........................39
U1000 CAN COMM CIRCUIT ......................... ....39
Description .......................................................... ....39
On Board Diagnosis Logic ......................................39
Possible Cause .................................................... ....39
DTC Confirmation Procedure ..................................39
Diagnosis Procedure ...............................................39
P0615 STARTER RELAY .................................40
Description ...............................................................40
CONSULT-III Reference Value in Data Monitor
Mode ........................................................................
40
On Board Diagnosis Logic .......................................40
Possible Cause ........................................................40
DTC Confirmation Procedure ..................................40
Diagnosis Procedure ...............................................40
P0700 TRANSMISSION CONTROL .................43
Description ...............................................................43
On Board Diagnosis Logic .......................................43
Possible Cause ........................................................43
DTC Confirmation Procedure ..................................43
Diagnosis Procedure ...............................................43
P0705 TRANSMISSION RANGE SWITCH A ...44
Description ...............................................................44
CONSULT-III Reference Value in Data Monitor
Mode ........................................................................
44
On Board Diagnosis Logic .......................................44
Possible Cause ........................................................44
DTC Confirmation Procedure ..................................44
Diagnosis Procedure ...............................................44
P0717 INPUT SPEED SENSOR A ....................47
Description ...............................................................47
CONSULT-III Reference Value in Data Monitor
Mode ........................................................................
47
On Board Diagnosis Logic .......................................47
Possible Cause ........................................................47
DTC Confirmation Procedure ..................................47
Diagnosis Procedure ...............................................47
P0720 OUTPUT SPEED SENSOR ...................49
Description ...............................................................49
CONSULT-III Reference Value in Data Monitor
Mode ........................................................................
49
Revision: December 20092009 QX56
TM-4
Precaution for Supplemental Restraint System
(SRS) "AIR BAG" and "SEAT BELT PRE-TEN-
SIONER" ................................................................
174
Precaution Necessary for Steering Wheel Rota-
tion After Battery Disconnect .................................
174
Precaution for On Board Diagnosis (OBD) System
of A/T and Engine ..................................................
175
Precaution .............................................................175
Service Notice or Precaution .................................176
PREPARATION ..........................................177
PREPARATION .............................................. .177
Special Service Tool ............................................ ..177
Commercial Service Tool ......................................178
ON-VEHICLE MAINTENANCE ..................179
A/T FLUID ....................................................... .179
Checking the A/T Fluid (ATF) .............................. ..179
Changing the A/T Fluid (ATF) ................................181
A/T FLUID COOLER ........................................183
A/T Fluid Cooler Cleaning ................................... ..183
Inspection ..............................................................185
STALL TEST ....................................................186
Inspection and Judgment .................................... ..186
LINE PRESSURE TEST ..................................188
Inspection and Judgment .................................... ..188
ROAD TEST .....................................................190
Description ........................................................... ..190
Check Before Engine Is Started ............................190
Check At Idle .........................................................190
Cruise Test - Part 1 ...............................................191
Cruise Test - Part 2 ...............................................193
Cruise Test - Part 3 ...............................................194
Vehicle Speed When Shifting Gears .....................194
Vehicle Speed When Performing and Releasing
Complete Lock-up .................................................
194
A/T POSITION .................................................195
Adjustment of A/T Position .................................. ..195
Checking of A/T Position .......................................195
ON-VEHICLE REPAIR ............................. ..196
SHIFT CONTROL SYSTEM ........................... .196
A/T Shift Selector Removal and Installation ........ ..196
AIR BREATHER HOSE ...................................197
2WD ........................................................................ ..197
2WD : Removal and Installation ............................197
4WD ........................................................................ ..197
4WD : Removal and Installation ............................197
OIL PAN ...........................................................201
Oil Pan ................................................................. .201
CONTROL VALVE WITH TCM ........................203
Control Valve with TCM and A/T Fluid Tempera-
ture Sensor 2 ....................................................... .
203
REAR OIL SEAL ..............................................212
Rear Oil Seal ........................................................ .212
FLUID COOLER SYSTEM ...............................213
Exploded View ..................................................... .213
Removal and Installation .......................................213
REMOVAL AND INSTALLATION .............214
TRANSMISSION ASSEMBLY ........................ ..214
Removal and Installation (2WD) .......................... .214
Removal and Installation (4WD) ...........................216
DISASSEMBLY AND ASSEMBLY ...........220
OVERHAUL .................................................... ..220
Component .......................................................... .220
Oil Channel ...........................................................227
Location of Adjusting Shims, Needle Bearings,
Thrust Washers and Snap Rings ......................... .
229
DISASSEMBLY .............................................. ..232
Disassembly ......................................................... .232
REPAIR FOR COMPONENT PARTS ..............249
Oil Pump .............................................................. .249
Front Sun Gear, 3rd One-Way Clutch ...................251
Front Carrier, Input Clutch, Rear Internal Gear .....253
Mid Sun Gear, Rear Sun Gear, High and Low Re-
verse Clutch Hub ..................................................
258
High and Low Reverse Clutch ..............................263
Direct Clutch .........................................................265
ASSEMBLY .................................................... ..268
Assembly (1) ........................................................ .268
Adjustment ............................................................281
Assembly (2) .........................................................283
SERVICE DATA AND SPECIFICATIONS
(SDS) ............... ..........................................
290
SERVICE DATA AND SPECIFICATIONS
(SDS) .............................................................. ..
290
General Specification ........................................... .290
Vehicle Speed at Which Gear Shifting Occurs .....290
Vehicle Speed at Which Lock-up Occurs/Releas-
es ..........................................................................
291
Stall Speed ............................................................291
Line Pressure ........................................................291
Input Speed Sensor ..............................................291
Output Speed Sensor ...........................................291
Reverse Brake ......................................................291
Total End Play .......................................................292
Torque Converter .................................................
Revision: December 20092009 QX56
TM-20
< FUNCTION DIAGNOSIS >
A/T CONTROL SYSTEM
TCM Function
INFOID:0000000003771808
The function of the TCM is to:
Receive input signals sent from various switches and sensors.
Determine required line pressure, shifting poi nt, lock-up operation, and engine brake operation.
Send required output signals to the respective solenoids.
CONTROL SYSTEM OUTLINE
The automatic transmission senses v ehicle operating conditions through vari ous sensors or signals. It always
controls the optimum shift position and reduces shifting and lock-up shocks.
1. Front brake 2. Input clutch 3. Direct clutch
4. High and low reverse clutch 5. Reverse brake 6. Forward brake
7. Low coast brake 8. 1st one-way clutch 9. Forward one-way clutch
10. 3rd one-way clutch 11. Front sun gear 12. Input shaft
13. Mid internal gear 14. Front internal gear 15. Rear carrier
16. Rear sun gear 17. Mid sun gear 18. Front carrier
19. Mid carrier 20. Rear internal gear 21. Output shaft
22. Parking gear 23. Parking pawl
SCIA1519E
Revision: December 20092009 QX56
A/T CONTROL SYSTEMTM-21
< FUNCTION DIAGNOSIS >
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CONTROL SYSTEM DIAGRAM
CAN CommunicationINFOID:0000000003771809
SYSTEM DESCRIPTION
CAN (Controller Area Network) is a serial communication li ne for real time application. It is an on-vehicle mul-
tiplex communication line with high data communication speed and excellent error detection ability. Many elec-
tronic control units are equipped onto a vehicle, and each control unit shares information and links with other
control units during operation (not independent). In CAN communication, control units are connected with 2
communication lines (CAN H line, CAN L line) allowing a high rate of information transmission with less wiring.
Each control unit transmits/receives data but selectively reads required data only. For details, refer to LAN-4,
"System Description".
SENSORS (or SIGNALS)
⇒TCM
⇒ACTUATORS
Transmission range switch
Accelerator pedal position sensor
Closed throttle position signal
Wide open throttle position signal
Engine speed signal
A/T fluid temperature sensor
Output speed sensor
Vehicle speed signal
Stop lamp switch signal
Input speed sensor
1st position switch signal
4th position switch signal
ATF pressure switch 2 signal
Tow mode switch signal Shift control
Line pressure control
Lock-up control
Engine brake control
Timing control
Fail-safe control
Self-diagnosis
CONSULT-III co
mmunication
line
Duet-EA control
CAN system Input clutch solenoid valve
Direct clutch solenoid valve
Front brake solenoid valve
High and low reverse clutch sole-
noid valve
Low coast brake solenoid valve
Torque converter clutch solenoid
valve
Line pressure solenoid valve
A/T CHECK indicator lamp
Starter relay
Back-up lamp relay
JSDIA1315GB
Revision: December 20092009 QX56
TM-22
< FUNCTION DIAGNOSIS >
A/T CONTROL SYSTEM
Input/Output Signal of TCM
INFOID:0000000003771810
*1: Spare for output speed sensor.
*2: Spare for accelerator pedal position signal
*3: If these input and output signals are different, the TCM triggers the fail-safe function.
*4: CAN comm unications
*5: Used as a condition for starting self-diagnostics; if self-diagnostics are not started, it is judged that there is some kin d of error.
*6: A/T fluid temperature sensor 2 does not have any function.
Line Pressure ControlINFOID:0000000003771811
When an input torque signal equivalent to the engine drive force is sent from the ECM to the TCM, the TCM controls the line pressure solenoid.
Control item Line
pres- sure
control Vehicle
speed
control S h i f t
control Lock-up
control Engine
brake
control Fail-safe
function (*3) Self-diag-
nostics
function
Input Accelerator pedal position signal
(*4)XXXXX X X
Output speed sensor X X X X X X
Vehicle speed signal
(*1) (*4)XXXX X
Closed throttle position signal
(*4)(*2) X (*2) X X (*2) X (*5) X
Wide open throttle position signal
(*4)(*2) X (*2) X (*2) X (*5) X
Input speed sensor 1 X X X X X
Input speed sensor 2
(for 4th speed only) XX X X X
Engine speed signals
(*4)XX
Transmission range switch X X X X X X X
Stop lamp switch signal
(*4)XXX (*5) X
A/T fluid temperature sensors 1, 2 (*6) X X X X X X X
ASCD Operation signal
(*4)XXXX
Overdrive cancel sig-
nal
(*4)XXX
TCM power supply voltage signal X X X X X X
Output Direct clutch solenoid X X X X
Input clutch solenoid X X X X
High and low reverse clutch solenoid X X X X
Front brake solenoid X X X X
Low coast brake solenoid (ATF pressure
switch 2)
XX X X X
Line pressure solenoid X X X X X X X
TCC solenoid X X X
Starter relay XX
Revision: December 20092009 QX56
TM-24
< FUNCTION DIAGNOSIS >
A/T CONTROL SYSTEM
The necessary and adequate line pressure for shift change is set.
For this reason, line pressure pattern setting corresponds to input
torque and gearshift selection. Also, line pressure characteristic is
set according to engine speed, during engine brake operation.
At Low Fluid Temperature
When the A/T fluid temperature drops below the prescribed tempera-
ture, in order to speed up the action of each friction element, the line
pressure is set higher than the normal line pressure characteristic.
Shift ControlINFOID:0000000003771812
The clutch pressure control solenoid is controlled by the signals from the switches and sensors. Thus, the
clutch pressure is adjusted to be appropriate to the engine load state and vehicle driving state. It becomes
possible to finely control the clutch hydraulic pressu re with high precision and a smoother shift change charac-
teristic is attained.
SHIFT CHANGE
The clutch is controlled with the optimum timing and oil pressure by the engine speed, engine torque informa-
tion, etc.
Shift Change System Diagram
PCIA0010E
PCIA0011E
PCIA0012E
Revision: December 20092009 QX56
DIAGNOSIS SYSTEM (TCM)TM-33
< FUNCTION DIAGNOSIS >
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4GR INCORRECT RA-
TIO A/T cannot shift to 4th gear P0734 P0734
TM-61
5GR INCORRECT RA-
TIO A/T cannot shift to 5th gear P0735 P0735
TM-63
TORQUE CONVERT-
ER Normal voltage not applied to solenoid due to cut line,
short, or the like P0740 P0740
TM-64
TORQUE CONVERT-
ER A/T cannot perform lock-up even if electrical circuit is
good.
TCM detects as irregular by comparing difference val-
ue with slip rotation. P0744 P0744*2
TM-67
PC SOLENOID Normal voltage not applied to solenoid due to cut line,
short, or the like
TCM detects as irregular by comparing target value
with monitor value. P0745 P0745
TM-68
TP SENSOR TCM does not receive the proper accelerator pedal po-
sition signals (input by CAN communication) from
ECM. P1705 P1705
TM-70
TRANS FLUID TEMP
SEN During running, the ATF temperature sensor signal
voltage is excessively high or low P1710 P0710
TM-72
VEHICLE SPEED SIG-
NAL Signal (CAN communication) from vehicle speed sen-
sor MTR not input due to cut line or the like
Unexpected signal input during running P1721 —
TM-74
INTERLOCK Except during shift change, the gear position and ATF
pressure switch states are monitored and comparative
judgement made. P1730 P1730
TM-76
1GR E/BRAKING Each ATF pressure switch and solenoid current is
monitored and if a pattern is detected having engine
braking 1st gear other than in the "1" position, a mal-
function is detected. P1731 —
TM-78
INPUT CLUTCH SOLE-
NOID Normal voltage not applied to solenoid due to function-
al malfunction, cut line, short, or the like
TCM detects as irregular by comparing target value
with monitor value. P1752 P1752
TM-80
FR BRAKE SOLENOID Normal voltage not applied to solenoid due to function-
al malfunction, cut line, short, or the like
TCM detects as irregular by comparing target value
with monitor value. P1757 P1757
TM-82
DRCT CLUTCH SOLE-
NOID Normal voltage not applied to solenoid due to cut line,
short, or the like
TCM detects as irregular by comparing target value
with monitor value. P1762 P1762
TM-84
HLR CLUTCH SOLE-
NOID Normal voltage not applied to solenoid due to function-
al malfunction, cut line, short, or the like
TCM detects as irregular by comparing target value
with monitor value. P1767 P1767
TM-86
L C BRAKE SOLENOID Normal voltage not applied to solenoid due to function-
al malfunction, cut line, short, or the like P1772 P1772
TM-88
Items (CONSULT-III
screen terms) Malfunction is detected when... TCM self-di-
agnosis OBD (DTC)
Reference page
“TRANSMIS-
SION” with
CONSULT-III MIL indicator
lamp*1, “EN-
GINE” with
CONSULT-III or
GST
Revision: December 20092009 QX56
TM-34
< FUNCTION DIAGNOSIS >
DIAGNOSIS SYSTEM (TCM)
*1: Refer to EC-55, "Malfunction Indicator Lamp (MIL)".
*2:These malfunctions cannot be displayed MIL if another malfunction is assigned to MIL.
DATA MONITOR MODE
Display Items List
X: Standard, —: Not applicable
L C BRAKE SOLENOID TCM detects an improper voltage drop when it tries to
operate the solenoid valve.
Condition of ATF pressure switch 2 is different from
monitor value, and relation between gear position and
actual gear ratio is irregular. P1774 P1774*2
TM-90
NO DTC IS DETECTED
FURTHER TESTING
MAY BE REQUIRED No NG item has been detected. X X
Items (CONSULT-III
screen terms) Malfunction is detected when... TCM self-di-
agnosis OBD (DTC)
Reference page
“TRANSMIS-
SION” with
CONSULT-III MIL indicator
lamp*1, “EN-
GINE” with
CONSULT-III or
GST
Monitored item (Unit) Monitor Item Selection
Remarks
ECU IN-
PUT SIG-
NALS MAIN SIG-
NALS SELEC-
TION
FROM
MENU
VHCL/S SE·A/T (km/h) X X X Output speed sensor
VHCL/S SE·MTR (km/h) X — X
ACCELE POSI (0.0/8) X — X Accelerator pedal position signal
THROTTLE POSI (0.0/8) X X X Degree of opening for accelerator recognized by
the TCM
For fail-safe operation, the specific value used
for control is displayed.
CLSD THL POS (ON-OFF display) X — X Signal input with CAN communications
W/O THL POS (ON-OFF display) X — X
BRAKE SW (ON-OFF display) X — X Stop lamp switch
GEAR — X X Gear position recognized by the TCM updated
after gear-shifting
ENGINE SPEED (rpm) X X X
INPUT SPEED (rpm) X X X
OUTPUT REV (rpm) X X X
GEAR RATIO — X X
TC SLIP SPEED (rpm) — X X Difference between engine speed and torque
converter input shaft speed
F SUN GR REV (rpm) — — X
F CARR GR REV (rpm) — — X
ATF TEMP SE 1 (V) X — X
ATF TEMP SE 2 (V) X — X
ATF TEMP 1 ( °C) — X X
ATF TEMP 2 ( °C) — X X
BATTERY VOLT (V) X — X
ATF PRES SW 2 (ON-OFF display) X X X (for LC/B solenoid)
Revision: December 20092009 QX56