2009 HYUNDAI TUCSON check engine light

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GENERAL CHECKS
G020C01A-AATVehicle InteriorThe following should be checked each
time when the vehicle is driven:
o Lights operation
o Windshield wiper operation
o Horn operation
o Defroster, heating system operation
(and air conditioning, if installed)
o Steering operation and condition
o Mirror condition and operation
o Turn signal operation
o Accelerator pedal operation
o Brake operation, including parking
brake
o Manual transaxle operation, including
clutch operation
o Automatic transaxle operation, includ-
ing "Park" mechanism operation
o Seat control condition and operation
o Seat belt condition and operation
o Sunvisor operation
If you notice anything that does not operate
correctly or appears to be functioning cor-
rectly, inspect it carefully and seek assis-
tance from your Hyundai dealer if service
is needed.
G020B01A-AATVehicle ExteriorThe following should be checked monthly:
o Overall appearance and condition
o Wheel condition and wheel nut torque
o Exhaust system condition
o Light condition and operation
o Windshield glass condition
o Wiper blade condition
o Paint condition and body corrosion
o Fluid leaks
o Door and hood lock condition
o Tire pressure and condition
(including spare tire)
G020A01A-AATEngine CompartmentThe following should be checked regu-
larly:
o Engine oil level and condition
o Transaxle fluid level and condition
o Brake fluid level
o Clutch fluid level
o Engine coolant level
o Windshield washer fluid level
o Accessory drive belt condition
o Engine coolant hose condition
o Fluid leaks (on or below components)
o Power steering fluid level
o Battery condition
o Air filter condition

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G150A01JM
!
B145A01JM
CAUTION:
Be sure to install the air conditioner filter
in the direction of the arrow sign. Other-
wise, noise or filter damage may result.
CHECKING THE FREE-PLAYG150A01A-AATSTEERING WHEELTo check the steering wheel free-play,
stop the car with the wheels pointed straight
ahead and gently move the steering wheel
back and forth. Use very light finger pres-
sure and be sensitive to changes in resis-
tance that mark the limits of the free-play.
If the free-play is greater than specified,
have it inspected by your Hyundai dealer
and adjusted or repaired if necessary.
1.18 in.
(30 mm)
G160A01HR G160A01A-AAT
CLUTCH PEDAL FREE PLAYWith the engine off, press lightly on the
clutch pedal until you feel a change in
resistance. This is the clutch pedal free-
play. The free-play should be within the
limits specified in the illustration. If it is not,
have it inspected by your Hyundai dealer
and adjusted or repaired if necessary.
0.24 ~ 0.51 in.
(6 ~ 13 mm)

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CHECKING AND REPLACING
FUSES
!
G200B02JM-AATReplacing Accessory Fuses
CAUTION:
When replacing a fusible link, never use
anything but a new fusible link with the
same or lower amperage rating. Never
use a piece of wire or a higher-rated
fusible link. This could result in serious
damage and create a fire hazard.
The fuse box for the lights and other elec-
trical accessories will be found on the left
side of crash pad. Inside the box you will
find a list showing the circuits protected by
each fuse.
If any of your car's lights or other electrical
accessories stop working, a blown (open)
fuse could be the reason. If the fuse has
opened, you will see that the metal strip
inside the fuse has melted through. If you
suspect a blown fuse, follow this proce-
dure:
G200A03A-AATReplacing a Fusible LinkA fusible link will melt if the electrical cir-
cuits from the battery are ever overloaded,
thus preventing damage to the entire wir-
ing harness. (This could be caused by a
short in the system drawing too much cur-
rent.) If this ever happens, have a Hyundai
dealer determine the cause, repair the
system and replace the fusible link. The
fusible links are located in a relay box in the
engine compartement for easy inspection.
HJM4002
G200A01JM
Open-
ReplaceGood

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G200B02L
!
4. Replace the blown fuse by pressing a
new fuse of the same rating into place.
The fuse should be a snug fit. If it is not,
have the fuse clip repaired or replaced
by a Hyundai dealer. If you do not have
a spare fuse, you may be able to borrow
a fuse of the same or lower rating from
an accessory you can temporarily get
along without (the radio or cigarette
lighter, for example). Always remember
to replace the borrowed fuse.
CAUTION:
An open fuse indicates that there is a
problem in the electrical circuit. If you
replace a fuse and it blows as soon as the
accessory is turned on, the problem is
serious and should be referred to a
Hyundai dealer for diagnosis and repair.
Never replace a fuse with anything ex-
cept a fuse with the same or a lower
amperage rating. A higher capacity fuse
could cause damage and create a fire
hazard.NOTE:See page 6-35 for the fuse panel descrip-
tions.
GoodOpen-Replace
1. Turn off the ignition and all other
switches.
2. Open the fuse box and examine each
fuse. Remove each fuse by pulling it
toward you (a small "fuse puller" tool is
contained in the relay and fuse box of
the engine room to simplify this opera-
tion).
3. Be sure to check all other fuses even if
you find one that appears to have
opened.
G200B01JM

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G220C01A-AATChecking Condenser Cooling FanThe condenser cooling fan should come
on automatically whenever the air condi-
tioning is in operation.G220B01A-AATChecking Engine Cooling FanThe engine cooling fan should come on
automatically if the engine coolant tem-
perature is high.CHECKING ELECTRIC COOLING
FANS!
G220A01A-AAT
WARNING:
The cooling fan is controlled by engine
coolant temperature and may some-
times operate even when the engine is
not running. Use extreme caution when
working near the blades of the cooling
fan, so that you are not injured by a
rotating fan blade. As the engine coolant
temperature decreases the fan will au-
tomatically shut off. This is a normal
condition.
If electrolyte gets on your skin,
thoroughly wash the contacted
area.
If you feel a pain or a burning
sensation, get medical atten-
tion immediately.
Wear eye protection when
charging or working near a bat-
tery.
Always provide ventilation
when working in an enclosed
space.
o When lifting a plastic-cased battery,
excessive pressure on the case may
cause battery acid to leak, resulting in
personal injury. Lift with a battery
carrier or with your hands on opposite
corners.
o Never attempt to charge the battery
when the battery cables are con-
nected.
o The electrical ignition system works
with high voltage.
Never touch these components with
the engine running or the ignition
switched on.
!
WARNING:
!
WARNING:Always read the following in-
structions carefully when han-
dling a battery.
Keep lighted cigarettes and all
other flames or sparks away
from the battery.
Hydrogen, which is a highly
combustible gas, is always
present in battery cells and
may explode if ignited.
Keep batteries out of the reach
of children because batteries
contain highly corrosive SUL-
FURIC ACID. Do not allow bat-
tery acid to contact your skin,
eyes, clothing or paint finish.
If any electrolyte gets into your
eyes, flush your eyes with
clean water for at least 15 min-
utes and get immediate medi-
cal attention. If possible, con-
tinue to apply water with a
sponge or cloth until medical
attention is received.

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POWER STEERING FLUID
LEVELG230A03A-AATThe power steering fluid level should be
checked regularly. To check the power
steering fluid level, be sure the engine is
"OFF", then check to make certain that the
power steering fluid level is between the
"MAX" and "MIN" level markings on the
fluid reservoir.NOTE:Grinding noise from the power steering
pump may be heard immediately after
the engine is started in extremely cold
conditions (below - 4°F). If the noise stops
during warm up, there is no abnormal
function in the system. It is due to a
power steering fluid characteristic in
extremely cold conditions.
G230A01JM
HEADLIGHT AIMING ADJUST-
MENTG290A03O-AATBefore performing aiming adjustment,
make sure of the following.
1. Keep all tires inflated to the correct
pressure.
2. Place the vehicle on level ground and
press the front bumper & rear bumper
down several times.
Place vehicle at a distance of 118 in.
(3m) from the test wall.
3. See that the vehicle is unloaded (ex-
cept for full levels of coolant, engine oil
and fuel, and spare tire, jack, and tools).
Have the driver or equivalent weight
placed in driver's seat.
4. Clean the head light lenses and turn on
the headlights (Low beam).
5. Open the hood.
G250A01A-AATFOR MORE INFORMATION ABOUT
YOUR HYUNDAIIf you desire additional information about
maintaining and servicing your Hyundai,
you may purchase a factory Shop Manual
at your Hyundai dealer's parts department.
This is the same manual used by dealer-
ship technicians and while it is highly tech-
nical it can be useful in obtaining a better
understanding of your car and how it works.G240A01A-AATPOWER STEERING HOSESIt is suggested that you check the power
steering hose connections for fluid leak-
age at those intervals specified in the ve-
hicle maintenance schedule in Section 5.
The power steering hoses should be re-
placed if there is severe surface cracking,
pulling, scuffing or worn spots. Deteriora-
tion of the hose could cause premature
failure. Recommended FluidUse PSF-3 type fluidNOTE:Do not start the engine when the power
steering oil reservoir is empty.

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SPECIFICATION:
"H";
Horizontal center line of headlights from
ground: 35.6 in.(904 mm)
"W";
Distance between each headlight cen-
ter:
53.4 in.(1,356 mm)
"L";
Distance between the headlights and
the wall that the lights are tested against:
118 in. (3,000 mm).
REPLACEMENT OF LIGHT
BULBS!
G260A02A-AATBefore attempting to replace a light bulb,
be sure the switch is turned to the "OFF"
position.
The next paragraph shows how to reach
the light bulbs so they may be changed. Be
sure to replace the burned-out bulb with
one of the same number and wattage
rating.
See page 6-34 for the wattage description.
CAUTION:
o Keep the lamps out of contact with
petroleum products, such as oil, gaso-
line, etc.
o After heavy, driving rain or washing,
headlight and taillight lenses could
appear frosty. This condition is
caused by the temperature difference
between the lamp inside and outside.
This is similar to the condensation on
your windows inside your vehicle
during the rain and doesn’t indicate a
problem with your vehicle. If the water
leaks into the lamp bulb circuitry, have
the vehicle checked by an Authorized
Hyundai Dealer.
G270A02O-AATHeadlight and Front Turn Signal Light1. Allow the bulb to cool. Wear eye protec-
tion.
2. Open the engine hood.
3. Always grasp the bulb by its plastic
base, avoid touching the glass.
4. Using a socket wrench of the correct
size, remove the headlight assembly
mounting bolts.
HJM5012

10
INDEX
3
Drive Belts.........................................................................................6-20
Driving
Driving for economy .....................................................................2-22
Smooth cornering.........................................................................2-23
Winter driving...............................................................................2-23
E
Emission Control System ................................................................... 7-2
Engine
Before starting the engine .............................................................. 2-4
Compartment................................................................................. 6-2
Coolant........................................................................................... 6-8
If the engine overheats .................................................................. 3-4
Number........................................................................................... 8-2
Oil ................................................................................................... 6-5
Starting........................................................................................... 2-6
Engine Exhaust Can Be Dangerous .................................................. 2-2
F
4WD Lock System ............................................................................2-19
Fan Speed Control............................................................................1-94
Floor Mat Anchor ..............................................................................1-86
Fog Light
Front.............................................................................................1-64
Front Seats
Adjustable front seats ..................................................................1-13
Adjustable headrests...................................................................1-14
Adjusting seat forward and rearward..........................................1-13
Adjusting seatback angle .............................................................1-13
Fuel
Capacity......................................................................................... 9-2
Gauge...........................................................................................1-55
Recommendations......................................................................... 1-2Fuel Filler Lid
Remote release............................................................................1-83
Full-time 4WD Operation..................................................................2-16
Fuses ................................................................................................6-21
Fuse panel description......................................................................6-35
G
General Checks.................................................................................. 6-4
Glove Box..........................................................................................1-72
H
Hazard Warning System ..................................................................1-64
Heating and Cooling Control.............................................................1-93
Heating and Ventilation
Air flow control..............................................................................1-95
Air intake control switch ............................................................1-105
Bi-level heating.............................................................................1-99
Defrosting / Defogging ..............................................................1-101
Fan speed control (Blower control).............................................1-94
Temperature control....................................................................1-98
High-Mounted Rear Stop Light .........................................................1-83
Hood Release....................................................................................1-85
Horn.................................................................................................1-88
How to Use Luggage Room.............................................................1-80
I
Ignition Switch ...................................................................................... 2-5
Instrument Cluster and Indicator Lights...........................................1-48
Instrument Panel Light Control (Rheostat).......................................1-66
Interior Light.......................................................................................1-71
J
Jump Starting...................................................................................... 3-3