Page 145 of 276
Passenger compartment fuse panel
Fuse/Relay
LocationFuse Amp
RatingFuse Description
1 20A Horn relay
2 15A Flasher
3 20A Cigar lighter
4 10A Diagnostics, Parking brake warning
5 15A Blend door actuator, Climate mode, Back-up
lamps, DRL signal, Heated seats, Trailer ABS,
Exhaust brakes
6 — Not used
7 — Not used
8 5A Radio, GEM 4
9 5A Power window switch LED and relay
10 15A Heated mirrors
11 5A Wiper motor, Washer pump relays
12 10A Stoplamp switch (Hydraulic brake vehicles
only), Allison push-button shifter
13 20A Cluster, Radio
14 10A Interior lamp relay
2009 F-650/750(f67)
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Roadside Emergencies
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Fuse/Relay
LocationFuse Amp
RatingFuse Description
15 10A Interior lamp relay, GEM, Vanity mirrors
16 15A High beams, Indicator
17 — Not used
18 5A Headlamp switch interior lighting
19 15A Engine control
20 5A Starting system
21 10A DRL resistor
22 15A Air horn, Air suspension dump, Two-speed
axle, Driver-controlled locking differential
23 10A Flasher
24 15A ABS, Air dryer, Vacuum pump, Fuel heater
relay
25 10A Function selector switch
26 10A RH low beam headlamp
27 — Not used
28 10A LH low beam headlamp
29 10A Cluster warning lamps, Gauges, GEM,
Hydraulic ABS
30 15A Allison electronic transmission
31 — Not used
Relay 1 — Interior lamps
Relay 2 — Not used
Relay 3 — Horn
Relay 4 — One-touch down window
Relay 5 — Not used
Power distribution box
WARNING:Always disconnect the battery before servicing high
current fuses.
2009 F-650/750(f67)
Supplement
USA(fus)
Roadside Emergencies
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Fuse/Relay
LocationFuse Amp
RatingFuse Description
12 20A* Daytime Running Lamps (DRL), Blend door
actuator, Climate mode, Back-up, Heated
seats, Trailer ABS, Exhaust brake
13 10A* Park brake switch
14 — Not used
15 7.5A* Body builder - trailer adapter stoplamps
16 5A* Bendix Air ABS (Air brake vehicles only)
WABCO ABS (Hydraulic brake vehicles only)
17 — Not used
18 10A* Fuel transfer pump (duel fuel tanks only)
19 — Not used
20 — Not used
21 — Not used
22 — Not used
23 — Not used
24 — Not used
101 30A** Bendix Air ABS relay (Air brake vehicles
only)
WABCO ABS modulator relay (Hydraulic
brake vehicles only)
102 20A** Ignition switch to customer access
103 20A** Ignition switch (Junction box fuses 8, 9, 10,
11, 19, 29 and 30)
104 20A** Power point
105 20A** Power door locks
106 30A** Main light switch, Multifunction switch, CJB
fuses 16, 26 and 28, Headlamps, DRL relays
107 50A** Junction box fuses 1, 2, 3, 4, 12, 13, 14 and
15
108 40A** Fuel heater relay (Cummins engine only)
109 40A** Power window relay
110 30A** Wiper power relay (Park, Low/High speed)
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USA(fus)
Roadside Emergencies
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Fuse/Relay
LocationFuse Amp
RatingDescription
DRAIN
RELAY (if
equipped)— Drain relay
WIF/EXH
RELAY (if
equipped)— Water in fuel / Exhaust relay
FLL PWR
WARN RELAY
(if equipped)— Full power warning relay
FAN RELAY
(if equipped)— Fan relay
START
ENABLE (if
equipped)— Start enable relay
FLASHER (if
equipped)— Flasher relay
POWER
WINDOW (if
equipped)— Power window relay
FULL POWER
BUZZER (if
equipped)— Full power buzzer relay
WARNING
CHIME
MODULE (if
equipped)— Warning chime module relay
2009 F-650/750(f67)
Supplement
USA(fus)
Roadside Emergencies
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WINDOWS AND WIPER BLADES
The windshield, rear and side windows and the wiper blades should be
cleaned regularly. If the wipers do not wipe properly, substances on the
vehicle’s glass or the wiper blades may be the cause. These may include
hot wax treatments used by commercial car washes, tree sap, or other
organic contamination. To clean these items, please follow these tips:
•The windshield, rear windows and side windows may be cleaned with
a non-abrasive cleaner such as Motorcraft Ultra Clear Spray Glass
Cleaner (ZC-23), available from your dealer.
•Do not use abrasives, as they may cause scratches.
•Do not use fuel, kerosene, or paint thinner to clean any parts.
•Wiper blades can be cleaned with isopropyl (rubbing) alcohol or
windshield washer solution. Be sure to replace wiper blades when they
appear worn or do not function properly.
INSTRUMENT PANEL AND CLUSTER LENS
Clean the instrument panel with a damp cloth, then dry with a dry cloth.
•Avoid cleaners or polish that increase the gloss of the upper portion of
the instrument panel. The dull finish in this area helps protect the
driver from undesirable windshield reflection.
•Be certain to wash or wipe your hands clean if you have been in
contact with certain products such as insect repellent and suntan
lotion in order to avoid possible damage to the painted surfaces.
INTERIOR TRIM
•Clean the interior trim areas with a damp cloth, then dry by wiping
with a dry, soft, clean cloth.
•Do not use household or glass cleaners as these may damage the
finish.
INTERIOR
For fabric, carpets, cloth seats and safety belts:
•Remove dust and loose dirt with a vacuum cleaner.
•Remove light stains and soil with Motorcraft Professional Strength
Carpet and Upholstery Cleaner (ZC-54).
•If grease or tar is present on the material, spot-clean the area first
with Motorcraft Spot and Stain Remover (ZC-14).
•Never saturate the seat covers with cleaning solution.
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USA(fus)
Cleaning
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Habits
•Smooth, moderate operation can yield up to 10% savings in fuel.
•Steady speeds without stopping will usually give the best fuel
economy.
•Anticipate stopping; slowing down may eliminate the need to stop.
•Sudden or hard accelerations may reduce fuel economy.
•Slow down gradually.
•Driving at reasonable speeds (traveling at 55 mph [88 km/h] uses 15%
less fuel than traveling at 65 mph [105 km/h]).
•Using the air conditioner or defroster may reduce fuel economy.
•Resting your foot on the brake pedal while driving may reduce fuel
economy.
Conditions
•Carrying unnecessary weight may reduce fuel economy.
•Fuel economy may decrease with lower temperatures during the first
8–10 miles (12–16 km) of driving.
•Flat terrain driving improves fuel economy over hilly roads.
•Transmissions give their best fuel economy when operated in the top
cruise gear and with steady pressure on the accelerator.
•Close windows for highway driving.
DIESEL PARTICULATE FILTER (DPF)
Your vehicle is equipped with a diesel particulate filter (DPF), as part of
the after-treatment exhaust system, to trap soot and other large particles
produced by the engine combustion process. The soot that accumulates
in the filter must be periodically reduced to ash to prevent excessive
exhaust restriction. The soot reduction process, also known as “filter
regeneration,” is generally performed automatically by your engine and
after-treatment system.
WARNING:The normal operating temperature of the exhaust
system is very high. Never work around, or attempt to repair,
any part of the exhaust system until it has cooled. Use special care
when working around the diesel particulate filter. The DPF heats up to
a high temperature after only a short period of engine operation, and
can remain hot even after the engine is turned off. Failure to follow
these instructions may result in serious personal injury.
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Maintenance and Specifications
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There are two venting methods:
•a slit or small hole in the rubber check vent or
•the window
You can use either of these methods to prevent pressure build-up.
Normal maintenance
Over a period of time, if not routinely cleaned, a slight film of oil can
collect dirt around the rubber fill plug and face, which could appear to
be a leak. Routine cleaning ensures that the lube level can be easily
observed through the clear window as intended. In situations where the
window is clean on the outside but discolored on the inside, the lube
level may be checked by inserting a finger through the rubber check
vent hole.
The specified lube level for a clear window type hubcaps is from the
minimum line to + 5/16 inch above the minimum line.
If the lube level should suddenly drop dramatically below the minimum
level, see theWorkshop Manualfor diagnostic procedure.
Installation, tightening and alignment
When installing wheels, be certain that the threads on studs and nuts are
clean to permit correct torque. The mounting surfaces of rims, wheels,
spacer rings and clamps must be free of dirt, rust, lubricants or damage.
Use a wire brush to clean the mounting contact surfaces. Do not use
lubricant on threads.
After the rim or wheel has been properly tightened, it should be checked
for alignment. Rotate the wheel with a piece of chalk attached to a steady,
firm surface, and placed to just barely clear the outside surface of the tire
bead seat. This procedure will point out the high spot. A high spot does
not necessarily mean that the lug nuts have been unevenly tightened. This
condition or misalignment could be caused by a bent wheel.
Use the following installation procedure:
1. Slide inner rear or front tire and wheel in position over studs and push
it back as far as possible. Use care so that the threads on studs are not
damaged.
Disc wheel with flange nuts (hub-piloted)
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Maintenance and Specifications
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ComponentLubrication
typeViscosity /
Ambient
temperature /
NotesEquivalent
Ford part
name /
number
Door window
regulatorsNGLI #2
multipurpose
lithium
complex grease— Motorcraft
Multi-Purpose
Grease Spray /
XL-5 or
Motorcraft
Multi-Purpose
Grease / XG-4
Weatherstripping Silicone
lubricant— Motorcraft
Silicone Spray /
XL-6
Engine oil
Refer to engine operator manual
Brake fluid
Master cylinder DOT 3,
WSS-M6C62-A
or
WSS-M6C65-A1— High
Performance
DOT 3 Motor
Vehicle Brake
Fluid, PM-1-C
(U.S.) or
CPM-1-C
(Canada)
REFILL CAPACITIES
Rear axle
Axle codeWeight
capacity - lb.
(kg)DescriptionFluid capacity
- pints
(liters)1,2
S135–S 13500 (6123) Single rear axle,
single reduction24.5 (11.6)
4S150–S 15500 (7031) Single rear axle,
single reduction24.5 (11.6)
17060S 17500 (7938) Single rear axle,
single reduction28.0 (13.2)
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USA(fus)
Maintenance and Specifications
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