2009 CHEVROLET EXPRESS CARGO VAN headlamp

Tires..............................................................5-54
Tire Sidewall Labeling...................................5-55
Tire Terminology and Definitions.....................5-59
Inflation - Tire Pressure.................................5-62
Dual Tire Operation.......................................5-63
Tire Pressure Monitor System.........................5-64
Tire Pressure Monitor Operation.....................5-65
Tire Inspection and Rotation...........................5-69
When It Is Time for New Tires.......................5-71
Buying New Tires.........................................5-72
Different Size Tires and Wheels......................5-73
Uniform Tire Quality Grading..........................5-74
Wheel Alignment and Tire Balance..................5-76
Wheel Replacement......................................5-76
Tire Chains..................................................5-78
If a Tire Goes Flat........................................5-79
Changing a Flat Tire.....................................5-80
Removing the Spare Tire and Tools................5-81
Removing the Flat Tire and Installing the
Spare Tire................................................5-84
Secondary Latch System...............................5-92
Storing a Flat or Spare Tire and Tools............5-95
Spare Tire...................................................5-96
Appearance Care............................................5-97
Interior Cleaning...........................................5-97
Fabric/Carpet...............................................5-98Instrument Panel, Vinyl, and Other Plastic
Surfaces..................................................5-99
Care of Safety Belts....................................5-100
Weatherstrips.............................................5-100
Washing Your Vehicle..................................5-100
Cleaning Exterior Lamps/Lenses....................5-101
Finish Care................................................5-101
Windshield and Wiper Blades.......................5-102
Aluminum Wheels.......................................5-102
Tires.........................................................5-103
Sheet Metal Damage...................................5-103
Finish Damage...........................................5-103
Underbody Maintenance...............................5-103
Chemical Paint Spotting...............................5-103
Vehicle Identication.....................................5-104
Vehicle Identification Number (VIN)................5-104
Service Parts Identification Label...................5-104
Electrical System..........................................5-105
Add-On Electrical Equipment.........................5-105
Headlamp Wiring........................................5-105
Windshield Wiper Fuses...............................5-105
Fuses and Circuit Breakers..........................5-105
Floor Console Fuse Block............................5-105
Engine Compartment Fuse Block...................5-107
Capacities and Specications........................5-111
Section 5 Service and Appearance Care
5-2

Bulb Replacement
For the proper type of replacement bulbs, see
Replacement Bulbs on page 5-52.
For any bulb changing procedure not listed in this
section, contact your dealer/retailer.
Halogen Bulbs
{CAUTION:
Halogen bulbs have pressurized gas inside and
can burst if you drop or scratch the bulb. You or
others could be injured. Be sure to read and follow
the instructions on the bulb package.
Headlamps
To remove the headlamp assembly from the vehicle and
access the bulbs:
1. Open the hood. SeeHood Release on page 5-13
for more information.
2. Remove the two bolts from the headlamp assembly.
3. Remove the two pins on the top of the headlamp
assembly. To remove the pins, turn the outer pin
clockwise and pull it straight up. To remove the inner
pin, turn it counterclockwise and pull it straight up.
5-48

4. Lift the inboard side of the headlamp to release the
inboard tab from the radiator support.
5. Lift the outboard side of the headlamp to release
the outboard tab from the radiator support.
6. Lower the headlamp to allow the vertical adjustor to
clear the tie bar.
7. Turn the headlamp forward and upward to remove
it from the grille.
8. Turn the bulb connector counterclockwise and pull it
out of the housing.
9. Without removing the headlamp assembly itself,
remove the bulb socket from the back of the
headlamp on the driver’s side.
10. Turn the bulb counterclockwise one quarter turn to
remove it from the socket.
11. On the passenger’s side, turn the bulb clockwise
one turn.12. Install the new bulb into the socket then reinstall it
into the headlamp assembly.
13. Reverse the steps to reinstall the headlamp
assembly.
5-49

6. Remove the bulb socket by squeezing the
tab on the side of the socket while turning it
counterclockwise.
7. Turn the bulb counterclockwise to remove it.
8. Turn the bulb clockwise to install it in the socket.
9. Reinstall the bulb socket by squeezing the tab while
turning it clockwise.
10. Reinstall the taillamp assembly and three nuts on
the vehicle.
11. Slide the taillamp slightly downward to reengage
the lower clip.12. Push the taillamp straight forward to reengage
the studs.
13. Reinstall the two inboard nuts from the inside of the
taillamp assembly.
Replacement Bulbs
Exterior Lamp Bulb Number
Back-up, Rear Parking,
Stoplamp, and Turn Signal Lamp3157
Center High Mounted
Stop Lamp (CHMSL)912
Front Parking and Turn
Signal Lamp3157KX
Front Sidemarker Lamp 194
Headlamps
Composite High-Beam
Headlamp9005
Composite Low-Beam
Headlamp9006GS
Sealed Beam Headlamp H6054
For replacement bulbs not listed here, contact your
dealer/retailer.
5-52

{CAUTION:
Using the wrong replacement wheels, wheel bolts,
or wheel nuts on your vehicle can be dangerous.
It could affect the braking and handling of your
vehicle, make your tires lose air and make you
lose control. You could have a collision in which
you or others could be injured. Always use the
correct wheel, wheel bolts, and wheel nuts for
replacement.
Notice:The wrong wheel can also cause problems
with bearing life, brake cooling, speedometer or
odometer calibration, headlamp aim, bumper height,
vehicle ground clearance, and tire or tire chain
clearance to the body and chassis.Whenever a wheel, wheel bolt or wheel nut is replaced
on a dual wheel setup, check the wheel nut torque
after 100, 1,000 and 6,000 miles (160, 1 600 and
10 000 km) of driving. For proper torque, see “Wheel
Nut Torque” underCapacities and Specifications
on page 5-111.
SeeChanging a Flat Tire on page 5-80for more
information.
Used Replacement Wheels
{CAUTION:
Putting a used wheel on the vehicle is dangerous.
You cannot know how it has been used or how
far it has been driven. It could fail suddenly and
cause a crash. If you have to replace a wheel,
use a new GM original equipment wheel.
5-77

Electrical System
Add-On Electrical Equipment
Notice:Do not add anything electrical to the
vehicle unless you check with your dealer/retailer
rst. Some electrical equipment can damage
the vehicle and the damage would not be covered
by the vehicle’s warranty. Some add-on electrical
equipment can keep other components from
working as they should.
Add-on equipment can drain the vehicle battery, even if
the vehicle is not operating.
The vehicle has an airbag system. Before attempting to
add anything electrical to the vehicle, seeServicing
Your Airbag-Equipped Vehicle on page 1-76.
Headlamp Wiring
The headlamp wiring is protected by fuses in the engine
compartment fuse block. An electrical overload will
cause the lamps to flicker on and off, or in some cases
to remain off. If this happens, have your headlamp
wiring checked right away.
Windshield Wiper Fuses
The windshield wiper motor is protected by a circuit
breaker and a fuse. If the motor overheats due to heavy
snow, etc., the wiper will stop until the motor cools.
Although the circuit is protected from electrical overload,
overload due to heavy snow, etc., may cause wiper
linkage damage. Always clear ice and heavy snow from
the windshield before using the windshield wipers. If the
overload is caused by some electrical problem and not
snow, etc., be sure to get it fixed.
Fuses and Circuit Breakers
The wiring circuits in the vehicle are protected from
short circuits by a combination of fuses and circuit
breakers. This greatly reduces the chance of fires
caused by electrical problems.
Look at the silver-colored band inside the fuse. If the
band is broken or melted, replace the fuse. Be sure you
replace a bad fuse with a new one of the identical
size and rating.
Floor Console Fuse Block
The floor console fuse block is located under the
driver seat.
5-105

Fuse Usage
1 Left High-Beam Headlamp
2 Fuel Pump
3 Empty
4 Fuel Heater (Diesel)Fuse Usage
5 Right High-Beam Headlamp
6 Empty
7 Left Low-Beam Headlamp
8 Right Stoplamp, Trailer Turn Signal
5-108

Fuse Usage
9 Right Low-Beam Headlamp
10 Daytime Running Lamps 2 (DRL)
11Fuel System Control Module
Ignition (Gas)
12 Daytime Running Lamps 1 (DRL)
13 Auxiliary Stoplamp
14Fuel Operated Heater Module
(Diesel)
15Fuel System Control Module
Battery (Gas)
16 Left Stoplamp, Trailer Turn Signal
17 Canister Vent Solenoid (Gas)
18 Empty
19 Empty
20 Body Control Module 1
21 Special Equipment Option (SEO)
22 Body Control Module 4
23 Body Control Module 6
24 Empty
25 Body Control Module 7
26 Body Control Module 3
27 Body Control Module 5Fuse Usage
28 Empty
29 Empty
30 Instrument Panel Cluster
31 Empty
32 Brake Switch
33 Auxiliary Power Outlet
34 Airbag
35 Trailer Wiring
36 Steering Wheel Sensor (Gas)
37 Body Control Module 2
38Cigarette Lighter, Data Link
Controller
39 Windshield Wiper
40 Empty
41 Windshield Washer
42 Empty
43 Horn
44Transmission Control Module
Battery
45 Empty
46 Oxygen Sensor 1 (Gas)
5-109