2009 CHERY TIGGO torque

Downloaded from www.Manualslib.com manuals search engine 8. Remove the mounting bolts (1) from the windowregulator.
9. Remove the lock mounting screws with an internal spline socket.
10. Loosen the pull rod from the door handle, pull out the electrical harness, and then remove the lock.
11. Remove the rear door outside handle. •Remove the mounting bolts of the handle seat
with hexagon spline wrench from one side of
the shield.
12. Remove the handle seat. •Remove the outside handle.
13. Remove the weather strip from the door opening.
14. Disconnect the inner harness of the door from out- side.
Assembly
Assemble in the reverse order of disassembly.
Rear Door Adjustment
1. Adjust the door gap with a spacer gauge.•The gap between the rear door and the trian-
gle window should be 8 ± 1.5 mm
• The gap between the rear door and the side
fender should be6±1mm
• The gap between the rear door and the door-
sill should be6±1mm
• The overall levelness when measured with a
magnet should be 0-0.5 mm as shown by the
arrow
2. Install the nuts (Part Number: Q32008, 2 pcs both upper and lower) into the body for 2-3 turns,
tighten with pneumatic wrench. Torque: 35 ± 3
N·m.
Check for the following after repair:
• Any scratches from reassembly
• Whether the bolts and nuts are assembled properly
• Whether the bolts and nuts are properly tightened
• Whether the gap between rear door and side fender and the levelness are within the specifications
• Whether the edge of back door is 0-0.5 mm higher than the side fender.
DOORS
LTSM150118
LTSM150119
15–174Chery Automobile Co., Ltd.

Downloaded from www.Manualslib.com manuals search engine Assembly
Assembly is in the reverse order of disassembly.
Back Cargo Door Adjustment
1. Adjust the door gap with a spacer gauge.•The gap between the back cargo door and the upper part of the side fender should be 5.8±1mm
• The gap between the back cargo door and the middle part of the side fender should be 6.4±1mm
• The gap between the back cargo door and the tail lamp should be 6.2±1mm
• The gap between the rear and head cover should be 9.3 ± 1.5 mm
• The overall levelness when measured with a magnet should be 0-0.5 mm
2. Install the nuts (Part Number: T11-6301011, 2 pcs both upper and lower) into the body for 2-3 turns, tighten with pneumatic wrench. Torque: 50 ± 3 N·m.
Check for the following after repair:
• Any scratches from reassembly
• Whether the bolts and nuts are assembled properly
• Whether the bolts and nuts are properly tightened
• Whether the gap and levelness between back cargo door and side fenders are within the specifications
Replacing Rear Door Hinge
1. Remove the door check bolts.
2. Support the door.
3. Remove the four retaining bolts from the upper and lower hinges, and then remove the hinges.
DOORS
15
15–177Chery Automobile Co., Ltd.

Downloaded from www.Manualslib.com manuals search engine EXTERIOR LAMPS
Description
The exterior lamps consist of the following:
•Headlamps
• Rear Combination Lamps
• Side Repeater Lamps
• Fog Lamps
• Stop Lamps
• Backup Lamps
Operation
•Front Combination Lamp: With the light switch in the 2nd position, the Body Control Module (BCM) receives
input requesting head lamp operation. The BCM then supplies power to the head lamps.
• Turn Signal Lamp: When the turn signal switch is in LH or RH position with the ignition switch in the ON posi-
tion, the FBCM detects the RH or LH turn signal request. The BCM supplies power to the respective turn signal
lamp.
• Hazard Lamp: When the hazard switch is in the ON position, the BCM detects the hazard switch signal. The
BCM outputs the flasher signal (right and left). The BCM then activates the hazard indicator and audible
buzzer.
• Fog Lamp: When the front/rear fog lamp switch is in the ON position and also the light switch is in the 1st or
2nd position. The BCM receives input requesting fog lamp operation. The BCM then supplies power to the fog
lamps.
• Stop Lamp: When the brake pedal is applied, the stop lamp switch sends the signal to the RBCM. The RBCM
then supplies power to the stop lamps.
• Backup Lamp: When the BCM receives the signal from the backup lamp switch, then the BCM supplies power
to the backup lamp.
Specification
Torque Specifications
DESCRIPTION TORQUE (N·m)
Front Combination Lamp Mounting Bolts 6 ± 1
Front Fog Lamp Mounting Bolts 2.0 ± 0.2
Rear Combination Lamp Mounting Bolts 5 ± 1
Front Ceiling Lamp Mounting Screws 2 ± 0.5
Rear Ceiling Lamp Mounting Screws 3 ± 0.5
High-Mounted Stop Lamp Mounting Screws 3 ± 0.5
15–178Chery Automobile Co., Ltd.

Downloaded from www.Manualslib.com manuals search engine HOOD
Hood
Removal & Installation
1. Remove the hood mounting bolts (1) and the staybars (2).
(Tighten: Hood mounting bolts to 23 ± 2 N·m)
N·m)
2. Loosen the windshield washer hose.
3. Remove the hood.
4. Installation is in the reverse order of removal.
Hood Adjustment
1. Adjust the hood gap with a spacer gauge. •The gap between the hood and the fender should be 5 ± 0.5 mm
• The overall levelness when measured with a magnet should be 0-0.5 mm
2. Install the nuts (Part Number: Q1400820, 2 pcs both upper and lower) into the body for 2-3 turns, tighten with pneumatic wrench. Torque: 30 ± 4 N·m.
Check for the following after repair:
• Whether the bolts and nuts are assembled properly
• Whether the bolts and nuts are properly tightened
• Whether the gap between the hood and the fender are within specifications
• Whether the horizontal alignment of the front edge of the fenders is within specifications (0-0.5 mm)
LTSM150107
15–202Chery Automobile Co., Ltd.

Downloaded from www.Manualslib.com manuals search engine Front Strut, Front Suspension..................10-21
Front Sub-Frame Assembly, Front Suspension .......10-17
Front Suspension ........................... 10-1
Front Wheel Alignment, Alignment ...............10-44
Front Wheel Speed Sensor, Antilock Brakes .........12-77
Front Windshield, Body Exterior ................15-219
Front Wiper Arm, Body Exterior ................15-240
Front Wiper Link, Body Exterior ................15-241
Front Wiper Motor, Body Exterior ...............15-238
Fuel Delivery System ..........................4-1
Fuel Door, Body Exterior ..................... 15-200
Fuel Door, Body Exterior ........................200
Fuel Filter, Fuel Delivery System .................4-18
Fuel Injector Rail, Fuel Delivery System ............4-19
Fuel Injector, Fuel Delivery System ................4-20
Fuel Pressure Regulator - With Mitsubishi 2.4L Engine, Fuel Delivery System ..................4-23
Fuel Pressure Relief Procedure, Fuel Delivery System . . . 4-15
Fuel Pump, Fuel Delivery System .................4-15
G
Gear Selector & Shifter Assembly, 5-Speed Manual
Transaxle ............................... 8-264
General Information, 1.6L & 1.8L Engine Controls ......3-3
General Information, 1.6L & 1.8L Engine Mechanical ....2-3
General Information, 2.0L Engine Controls ..........3-229
General Information, 2.0L Engine Mechanical .........2-77
General Information, 2.4L Engine Controls ..........3-442
General Information, 2.4L Engine Mechanical ........2-151
General Information, 5-Speed Manual Transaxle ......8-247
General Information, Air Distribution ..............13-26
General Information, Airbag System ...............14-2
General Information, Alignment .................10-39
General Information, Antilock Brakes .............12-35
General Information, Base Brakes ................12-2
General Information, Body Interior ..............15-104
General Information, Charging System .............5-12
General Information, Clutch System ..............8-317
General Information, Cooling System ...............6-2
General Information, DP0 Automatic Transaxle .........8-3
General Information, Drive Shaft (4x4) .............9-25
General Information, Evaporative Emissions .........3-577
General Information, Exhaust System ...............7-2
General Information, F4A4 Automatic Transaxle ......8-144
General Information, Front Axle ...................9-2
General Information, Front Differential .............8-308General Information, Front Suspension
.............10-2
General Information, Fuel Delivery System ...........4-2
General Information, Ignition Control .............3-566
General Information, Interactive Torque Management (ITM) System (4x4) ...............9-17
General Information, Manual Temperature Control .....13-2
General Information, Parking Brake ..............12-80
General Information, Power Steering Pump .........11-32
General Information, Rear Axle ...................9-9
General Information, Rear Suspension ............10-26
General Information, Seat Belt System ............14-51
General Information, Starting System ...............5-2
General Information, Steering Column .............11-9
General Information, Steering Gear ...............11-19
General Information, Steering System ..............11-2
General Information, System Controls .............13-19
General Information, System Plumbing ............13-33
General Information, T

ransfer Case (4x4)..........8-327
General Information, Vehicle Fuse Box Information ....16-38
General Information, Vehicle Ground Distribution .....16-28
General Information, Vehicle Power Distribution ......16-13
General Information, Vehicle Wiring Harness Layout . . . 16-45
General Information, Wheels and Tires ............10-48
General Information, Wiring Information ............16-2
Generator, Charging System ....................5-17
Grille, Body Exterior ........................ 15-201
Grille, Body Exterior ...........................201
H
Headlamp, Body Exterior ..................... 15-191
Headliner, Body Interior ...................... 15-15
Heated Seat Element, Body Interior ..............15-109
Heated Seat Switch, Body Interior ..............15-109
Heater Core, System Plumbing .................13-47
High Mounted Stop Lamp, Body Exterior ..........15-197
Hood Release Cable, Body Exterior ..............15-203
Hood, Body Exterior ........................ 15-202
Hood, Body Exterior ...........................202
Horn, Body Exterior .................. 15-206, 15-208
How To Locate Electrical Schematics In The Service Manual, Electrical Information ............1-25
How To Read Electrical Schematics, Electrical Information .............................. 1-21
How To Use This Manual, Service Information ........1-2
HVAC Housing, Air Distribution .................13-29
INDEX
AI-4

Downloaded from www.Manualslib.com manuals search engine I
Idle Air Control (IAC) Motor, 2.4L Engine Controls....3-541
Idler Pulley, 1.6L & 1.8L Engine Mechanical .........2-45
Idler Pulley, 2.0L Engine Mechanical ..............2-119
Ignition Coil 1.6L & 1.8L & 2.0L, Ignition Control ....3-571
Ignition Coil 2.4L, Ignition Control ...............3-572
Ignition Control ............................ 3-565
Immobilizer Control Module, Body Interior . . . 15-110, 15-144
Input Shaft, 5-Speed Manual Transaxle ............8-278
Instrument Cluster, Body Interior ...........15-52, 15-84
Instrument Panel, Body Interior .................15-45
Intake Manifold, 1.6L & 1.8L Engine Mechanical ......2-43
Intake Manifold, 2.0L Engine Mechanical ...........2-117
Intake Manifold, 2.4L Engine Mechanical ...........2-201
Interactive Torque Management (ITM) Control Module, Interactive Torque Management (ITM) System
(4x4) .................................. 9-23
Interactive Torque Management (ITM) Controller, Interactive Torque Management (ITM) System (4x4) . . 9-21
Interactive Torque Management (ITM) System (4x4) ....9-16
Interior Lamps, Body Interior ..................15-85
International Symbols, Vehicle Information ..........1-13
K
Key Hole Lamp, Body Interior ..................15-92
Knock Sensor, 1.6L & 1.8L Engine Controls ........3-218
Knock Sensor, 2.0L Engine Controls ..............3-428
Knock Sensor, 2.4L Engine Controls ..............3-533
L
License Plate Lamp, Body Exterior ..............15-197
Liquid Line, System Plumbing ..................13-44
Lower Balance Shaft, 2.4L Engine Mechanical .......2-208
Lower Console, Body Interior ..................15-50
Luggage Rack, Body Exterior ..................15-204
Luggage Rack, Body Exterior .....................204
M
Manifold Absolute Pressure Sensor - 1.6L, 1.6L & 1.8L
Engine Controls .......................... 3-222
Manual Temperature Control ....................13-1
Manual Temperature Control Module, Manual Temperature Control ................................ 13-15
Manual Transaxle Assembly, 5-Speed Manual Transaxle ............................... 8-260
Manual Transaxle Unit Repair, 5-Speed Manual Transaxle ............................... 8-270
Master Cylinder - LHD, Base Brakes ..............12-11Master Cylinder - RHD, Base Brakes
.............12-12
Middle/Rear Courtesy/Dome Lamp, Body Interior .....15-91
Mirrors, Body Exterior ...................... 15-209
Muffler, Exhaust System ........................7-6
N
Negative Battery Cable, Starting System .............5-8
O
Oil Filter, 1.6L & 1.8L Engine Mechanical ...........2-46
Oil Filter, 2.0L Engine Mechanical ................2-119
Oil Filter, 2.4L Engine Mechanical ................2-212
Oil Pan, 1.6L & 1.8L Engine Mechanical ............2-47
Oil Pan, 2.0L Engine Mechanical ................2-120
Oil Pan, 2.4L Engine Mechanical ................2-213
Oil Pump, 1.6L & 1.8L Engine Mechanical ..........2-48
Oil Pump, 2.0L Engine Mechanical ...............2-121
Oil Pump, 2.4L Engine Mechanical ...............2-215
Oil Strainer, 1.6L & 1.8L Engine Mechanical .........2-49
Oil Strainer, 2.0L Engine Mechanical ..............2-122
Oil Strainer, 2.4L Engine Mechanical ..............2-216
On-Vehicle Service, 1.6L & 1.8L Engine Controls .....3-217
On-Vehicle Service, 1.6L & 1.8L Engine Mechanical ....2-17
On-Vehicle Service, 2.0L Engine Controls ..........3-427
On-Vehicle Service, 2.0L Engine Mechanical .........2-91
On-Vehicle Service, 2.4L Engine Controls ..........3-531
On-Vehicle Service, 2.4L Engine Mechanical ........2-167
On-Vehicle Service, 5-Speed Manual Transaxle .......8-260
On-Vehicle Service, Air Distribution ..............13-29
On-Vehicle Service, Airbag System ...............14-46
On-Vehicle Service, Alignment ..................10-44
On-Vehicle Service, Antilock Brakes ..............12-76
On-Vehicle Service, Base Brakes .................12-9
On-Vehicle Service, Body Exterior ...............15-229
On-Vehicle Service, Body Interior .....15-144, 15-44, 15-84
On-Vehicle Service, Charging System ..............5-17
On-Vehicle Service, Cooling System ...............6-13
On-Vehicle Service, DP0 Automatic Transaxle ........8-136
On-Vehicle Service, Drive Shaft (4x4) ..............9-27
On-Vehicle Service, Evaporative Emissions ..........3-584
On-Vehicle Service, Exhaust System ................7-5
On-Vehicle Service, F4A4 Automatic Transaxle .......8-240
On-Vehicle Service, Front Axle ...................9-5
On-Vehicle Service, Front Suspension ..............10-7
On-Vehicle Service, Fuel Delivery System ...........4-15
On-Vehicle Service, Ignition

Control .............. 3-571
INDEX
AI
AI-5

Downloaded from www.Manualslib.com manuals search engine On-Vehicle Service, Interactive Torque Management (ITM)System (4x4) ............................. 9-21
On-Vehicle Service, Manual Temperature Control .....13-15
On-Vehicle Service, Parking Brake ...............12-84
On-Vehicle Service, Power Steering Pump ..........11-34
On-Vehicle Service, Rear Axle ...................9-12
On-Vehicle Service, Rear Suspension .............10-30
On-Vehicle Service, Seat Belt System .............14-52
On-Vehicle Service, Starting System ................5-7
On-Vehicle Service, Steering Column .............11-12
On-Vehicle Service, Steering Gear ...............11-21
On-Vehicle Service, Steering System ..............11-6
On-Vehicle Service, System Controls .............13-24
On-Vehicle Service, System Plumbing .............13-37
On-Vehicle Service, Transfer Case (4x4) ...........8-328
On-Vehicle Service, Wheels and Tires .............10-51
Output Gear For Reverse Gear, 5-Speed Manual Transaxle ......................... 8-296
Output Shaft, 5-Speed Manual Transaxle ...........8-287
Outside Mirror, Body Exterior ..................15-214
Oxygen Sensor, 1.6L & 1.8L Engine Controls .......3-218
Oxygen Sensor, 2.0L Engine Controls .............3-428
Oxygen Sensor, 2.4L Engine Controls .............3-533
P
Paint Codes, Body Exterior ...................15-215
Paint, Body Exterior ........................ 15-215
Parking Brake ............................. 12-79
Parking Brake Cable, Parking Brake ..............12-85
Parking Brake Lever, Parking Brake ..............12-84
Parking Brake Shoes, Parking Brake ..............12-86
Pedal Pad, Body Interior ...................... 15-14
Pistons, 1.6L & 1.8L Engine Mechanical ............2-53
Pistons, 2.0L Engine Mechanical ................2-126
Pistons, 2.4L Engine Mechanical ................2-221
Positive Battery Cable, Starting System .............5-8
Power Brake Booster - LHD, Base Brakes ..........12-14
Power Brake Booster - RHD, Base Brakes ..........12-16
Power Fuse Box, Vehicle Fuse Box Information ......16-38
Power Outlet, Body Interior .................... 15-93
Power Steering Filling and Flushing, Steering System . . . 11-6
Power Steering Fluid Reservoir, Power Steering Pump ........................... 11-36
Power Steering Pressure and Return Lines - 1.6L & 1.8L & 2.0L, Power Steering Pump . . 11-37
Power Steering Pressure and Return Lines - 2.4L, Power Steering Pump ........................... 11-39
Power Steering Pump ....................... 11-31Power Steering Pump - 1.6L & 1.8L & 2.0L,
Power Steering Pump ...................... 11-34
Power Steering Pump - 2.4L, Power Steering Pump . . . 11-35
Power Window Motor, Body Interior .............15-100
Power Window Switch, Body Interior ............15-100
Power Window, Body Interior ..................15-96
Proper Service Practices, Service Information .........1-5
R
Radiator Support, Body Exterior................15-216
Radiator Support, Body Exterior ...................216
Radiator, Cooling System ...................... 6-17
Radio, Body Interior ......................... 15-8
Rear Axle ..................................9-8
Rear Axle Assembly (4x4), Rear Axle ..............9-13
Rear Brake Backing Plate, Base Brakes ............12-23
Rear Brake Caliper, Base Brakes ...........12-19, 12-30
Rear Brake Pads, Base Brakes ..................12-25
Rear Brake Rotor, Base Brakes .................12-22
Rear Coil Spring, Rear Suspension ...............10-33
Rear Combination Lamp Assembly, Body Exterior ....15-190
Rear Crankshaft Oil Seal, 1.6L & 1.8L Engine Mechanical .............................. 2-27
Rear Crankshaft Oil Seal, 2.0L Engine Mechanical ....2-100
Rear Crankshaft Oil Seal, 2.4L Engine Mechanical ....2-179
Rear Door Weatherstrip, Body Exterior ...........15-232
Rear Door, Body Exterior .................... 15-173
Rear Fog Lamp, Body Exterior .................15-193
Rear Hub and Bearing, Rear Axle ................9-12
Rear Intermediate Drive Shaft, Drive Shaft (4x4) ......9-27
Rear Lower Control Arm, Rear Suspension .........10-30
Rear Seat Belt and Pre-Tensioner, Seat Belt System . . . 14-54
Rear Seats, Body Interior .................... 15-107
Rear Shock Absorber, Rear Suspension ...........10-32
Rear Stabilizer Bar Link, Rear Suspension ..........10-32
Rear Suspension ........................... 10-25
Rear Trailing Arm Assembly, Rear Suspension .......10-35
Rear Upper Control Arm, Rear Suspension .........10-31
Rear Wheel Alignment, Alignment ...............10-45
Rear Wheel Speed Sensor, Antilock Brakes .........12-78
Rear Window, Body Exterior ..................15-221
Rear Wiper Arm, Body Exterior ................15-240
Rear Wiper Motor, Body Exterior ...............15-239
Recirculation Door Actuator, System Controls .......13-24
Remote Keyless Entry (RKE) Inoperative, Body Interior ........................... 15-115
Restraints Control Module (RCM), Airbag System .....14-49
INDEX
AI-6