2008 YAMAHA YZF-R125 Owners Manual

PERIODIC MAINTENANCE AND MINOR REPAIR
6-1
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EAU17240
Safety is an obligation of the owner. Pe-
riodic inspection, adjustment and lubri-
cation will keep your vehicle in the
safest and most efficient condition pos-
sible. The most important points of in-
spection, adjustment, and lubrication
are explained on the following pages.
The intervals given in the periodic
maintenance and lubrication chart
should be simply considered as a gen-
eral guide under normal riding condi-
tions. However, DEPENDING ON THE
WEATHER, TERRAIN, GEOGRAPHI-
CAL LOCATION, AND INDIVIDUAL
USE, THE MAINTENANCE INTER-
VALS MAY NEED TO BE SHORT-
ENED.
WARNING
EWA10320
If you are not familiar with mainte-
nance work, have a Yamaha dealerdo it for you.
EAU17360
Owner’s tool kit The owner’s tool kit is located under the
rider seat. (See page 3-9.)
The service information included in this
manual and the tools provided in the
owner’s tool kit are intended to assist
you in the performance of preventive
maintenance and minor repairs. How-
ever, additional tools such as a torque
wrench may be necessary to perform
certain maintenance work correctly.NOTE:If you do not have the tools or experi-
ence required for a particular job, havea Yamaha dealer perform it for you.
WARNING
EWA10350
Modifications not approved by
Yamaha may cause loss of perfor-
mance and render the vehicle un-
safe for use. Consult a Yamaha
dealer before attempting any chang-es.
1. Owner’s tool kit
2. Engine oil drain attachment
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PERIODIC MAINTENANCE AND MINOR REPAIR
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Periodic maintenance and lubrication chart NOTE:

The annual checks must be performed every year, except if a kilometer-based maintenance, or for the UK, a
mileage-based maintenance, is performed instead.


From 30000 km (17500 mi), repeat the maintenance intervals starting from 6000 km (3500 mi).


Items marked with an asterisk should be performed by a Yamaha dealer as they require special tools, data and technicalskills.
NO. ITEM CHECK OR MAINTENANCE JOBODOMETER READING
ANNUAL
CHECK 1000 km
(600 mi)6000 km
(3500 mi)12000 km
(7000 mi)18000 km
(10500 mi)24000 km
(14000 mi)
1*Fuel lineCheck fuel hoses for cracks or
damage.√√√√√
2 Spark plugCheck condition.
Clean and regap.√√
Replace.√√
3*ValvesCheck valve clearance.
Adjust.√√√√
4*Air filter elementClean.√√
Replace.√√
5*BatteryCheck electrolyte level and specif-
ic gravity.
Make sure that the breather hose
is properly routed.√√√√√
6ClutchCheck operation.
Adjust.√√√√√
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PERIODIC MAINTENANCE AND MINOR REPAIR
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7*Front brakeCheck operation, fluid level and
vehicle for fluid leakage.√√√√√√
Replace brake pads. Whenever worn to the limit
8*Rear brakeCheck operation, fluid level and
vehicle for fluid leakage.√√√√√√
Replace brake pads. Whenever worn to the limit
9*Brake hosesCheck for cracks or damage.√√√√√
Replace. Every 4 years
10*WheelsCheck runout and for damage.√√√√
11*TiresCheck tread depth and for dam-
age.
Replace if necessary.
Check air pressure.
Correct if necessary.√√√√√
12*Wheel bearingsCheck bearing for looseness or
damage.√√√√
13*SwingarmCheck operation and for exces-
sive play.√√√√
Lubricate with lithium-soap-based
grease.Every 24000 km (14000 mi)
14 Drive chainCheck chain slack, alignment and
condition.
Adjust and lubricate chain with a
special O-ring chain lubricant
thoroughly.Every 1000 km (600 mi) and after washing the motorcycle or riding in the rain NO. ITEM CHECK OR MAINTENANCE JOBODOMETER READING
ANNUAL
CHECK 1000 km
(600 mi)6000 km
(3500 mi)12000 km
(7000 mi)18000 km
(10500 mi)24000 km
(14000 mi)
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PERIODIC MAINTENANCE AND MINOR REPAIR
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15*Steering bearingsCheck bearing play and steering
for roughness.√√√√√
Lubricate with lithium-soap-based
grease.Every 24000 km (14000 mi)
16*Chassis fastenersMake sure that all nuts, bolts and
screws are properly tightened.√√√√√
17 SidestandCheck operation.
Lubricate.√√√√√
18*Sidestand switchCheck operation.√√√√√√
19*Front forkCheck operation and for oil leak-
age.√√√√
20*Shock absorber as-
semblyCheck operation and shock ab-
sorber for oil leakage.√√√√
21*Rear suspension re-
lay arm and con-
necting arm
pivoting pointsCheck operation.√√√√
Lubricate with lithium-soap-based
grease.√√
22*Fuel injectionAdjust engine idling speed.√√√√√√
23 Engine oilChange. (See page 3-2.)√2000 km (1200 mi) after the initial 1000 km (600 mi) and every
3000 km (1800 mi) thereafter
Check oil level and vehicle for oil
leakage.Every 3000 km (1800 mi)√
24Engine oil filter ele-
mentReplace.√√√√√ NO. ITEM CHECK OR MAINTENANCE JOBODOMETER READING
ANNUAL
CHECK 1000 km
(600 mi)6000 km
(3500 mi)12000 km
(7000 mi)18000 km
(10500 mi)24000 km
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PERIODIC MAINTENANCE AND MINOR REPAIR
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NOTE:

The air filter needs more frequent service if you are riding in unusually wet or dusty areas.


Hydraulic brake service
Regularly check and, if necessary, correct the brake fluid level.
Every two years change the brake fluid.Replace the brake hoses every four years and if cracked or damaged.
25*Cooling systemCheck coolant level and vehicle
for coolant leakage.√√√√√
Change. Every 3 years
26*Front and rear brake
switchesCheck operation.√√√√√√
27Moving parts and
cablesLubricate.√√√√√
28*Throttle grip hous-
ing and cableCheck operation and free play.
Adjust the throttle cable free play
if necessary.
Lubricate the throttle grip housing
and cable.√√√√√
29*Lights, signals and
switchesCheck operation.
Adjust headlight beam.√√√√√√ NO. ITEM CHECK OR MAINTENANCE JOBODOMETER READING
ANNUAL
CHECK 1000 km
(600 mi)6000 km
(3500 mi)12000 km
(7000 mi)18000 km
(10500 mi)24000 km
(14000 mi)
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PERIODIC MAINTENANCE AND MINOR REPAIR
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Removing and installing the
cowlings and panel The cowlings and panel shown need to
be removed to perform some of the
maintenance jobs described in this
chapter. Refer to this section each time
a cowling or panel needs to be re-
moved and installed.
EAU18790
Cowling A
To remove the cowlingRemove the screws, and then take the
cowling off.
To install the cowlingPlace the cowling in the original posi-
tion, and then install the screws.
EAUM2350
Cowling B
To remove the cowling1. Remove cowling A and panel A.2. Remove the screws, slide the
cowling forward, and then take it
off.
3. Disconnect the turn signal light
lead coupler.
To install the cowling
1. Connect the turn signal light lead
coupler.
2. Fit the projection on the cowling
into the slot, and then slide the
cowling backward.
3. Install the screws.
4. Install cowling A and panel A.
1. Cowling A
2. Cowling B
3. Cowling C
4. Cowling D
5. Panel A
1. Screw
2. Cowling A
1. Screw
2. Cowling B
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PERIODIC MAINTENANCE AND MINOR REPAIR
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Cowling C
To remove the cowlingRemove the screws, and then pull the
cowling off as shown.
To install the cowlingPlace the cowling in the original posi-
tion, and then install the screws.
EAUM2360
Cowling D
To remove the cowling1. Remove panel A, cowlings A, B
and C.2. Remove the screws and the quick
fasteners, and then take the cowl-
ing off.
NOTE:The quick fastener is removed by push-
ing the center pin in with a screwdriver,then pulling the fastener out.
To install the cowling1. Place the cowling in the original
position, and then install the
screws and the quick fasteners.
NOTE:To install the quick fasteners, push the
center pin out so that it will protrude
from the fastener head, insert the fas-
tener into the cowling, and then push
the protruding pin in until it is flush withthe fastener head.
2. Install cowlings C, B, A and panel
A.
EAUM2370
Panel A
To remove the panel1. Remove the rider seat. (See page
3-9.)
2. Remove the screws, and then take
the panel off.
1. Screw
2. Cowling C
1. Quick fastener
2. Screw
3. Cowling D
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PERIODIC MAINTENANCE AND MINOR REPAIR
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6To install the panel
1. Place the panel in the original posi-
tion, and then install the screws.
2. Install the rider seat.
EAU19631
Checking the spark plug The spark plug is an important engine
component, which is easy to check.
Since heat and deposits will cause any
spark plug to slowly erode, the spark
plug should be removed and checked
in accordance with the periodic mainte-
nance and lubrication chart. In addition,
the condition of the spark plug can re-
veal the condition of the engine.
To remove the spark plug
1. Remove cowling A. (See page
6-6.)
2. Remove the spark plug cap.3. Remove the spark plug as shown,
with the spark plug wrench includ-
ed in the owner’s tool kit.
To check the spark plug
1. Check that the porcelain insulator
around the center electrode of the
spark plug is a medium-to-light tan
(the ideal color when the vehicle is
ridden normally).
NOTE:If the spark plug shows a distinctly dif-
ferent color, the engine could be oper-
ating improperly. Do not attempt to
diagnose such problems yourself. In-
stead, have a Yamaha dealer checkthe vehicle.
1. Screw
2. Panel A
1. Spark plug cap
1. Spark plug wrench
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