PRE-OPERATION CHECKS
4-2
4
EAU15605
Pre-operation check list
ITEM CHECKS PAGE
FuelCheck fuel level in fuel tank.
Refuel if necessary.
Check fuel line for leakage.3-7
Engine oilCheck oil level in engine.
If necessary, add recommended oil to specified level.
Check vehicle for oil leakage.6-9
CoolantCheck coolant level in reservoir.
If necessary, add recommended coolant to specified level.
Check cooling system for leakage.6-12
Front brakeCheck operation.
If soft or spongy, have Yamaha dealer bleed hydraulic system.
Check brake pads for wear.
Replace if necessary.
Check fluid level in reservoir.
If necessary, add recommended brake fluid to specified level.
Check hydraulic system for leakage.6-20, 6-21
Rear brakeCheck operation.
If soft or spongy, have Yamaha dealer bleed hydraulic system.
Check brake pads for wear.
Replace if necessary.
Check fluid level in reservoir.
If necessary, add recommended brake fluid to specified level.
Check hydraulic system for leakage.6-20, 6-21
ClutchCheck operation.
Lubricate cable if necessary.
Check lever free play.
Adjust if necessary.6-19
U5D7E0E0.book Page 2 Tuesday, December 18, 2007 10:13 AM
PERIODIC MAINTENANCE AND MINOR REPAIR
6-10
6
NOTE:The engine oil should be between theminimum and maximum level marks.
CAUTION:
ECA10010
Do not operate the vehicle until you
know that the engine oil level is suf-ficient.
4. If the engine oil is below the mini-
mum level mark, add sufficient oil
of the recommended type to raise
it to the correct level.
5. Install the oil filler cap.
To change the engine oil (with or
without oil filter element replace-
ment)
1. Remove cowling D. (See page
6-6.)
2. Start the engine, warm it up for
several minutes, and then turn it
off.
3. Install the engine oil drain attach-
ment, provided with the owner’s
tool kit, under the drain bolt of the
crankcase.4. Place an oil pan under the engine
to collect the used oil.
5. Remove the engine oil filler cap
and the drain bolt along with the O-
ring, compression spring, and en-
gine oil strainer, to drain the oil
from the crankcase.
1. Engine oil filler cap
1. Dipstick
2. Maximum level mark
3. Minimum level mark
1. Engine oil drain bolt (crankcase)
2. Engine oil drain attachment
U5D7E0E0.book Page 10 Tuesday, December 18, 2007 10:13 AM
PERIODIC MAINTENANCE AND MINOR REPAIR
6-11
6
CAUTION:
ECA11000
When removing the engine oil drain
bolt, the O-ring, compression
spring, and oil strainer will fall out.Take care not to lose these parts.
6. Clean the engine oil strainer with
solvent.NOTE:Skip steps 7–9 if the oil filter element isnot being replaced.
7. Remove the oil filter element cover
by removing the bolts.8. Remove and replace the oil filter
element and O-ring.
9. Install the oil filter element cover by
installing the bolts, then tightening
them to the specified torque.
NOTE:
Make sure that the O-ring is properlyseated.
10. Install the engine oil strainer, com-
pression spring, O-ring and the en-
gine oil drain bolt, and then tighten
it to the specified torque.CAUTION:
ECA10420
Before installing the engine oil drain
bolt, do not forget to install the O-
ring, compression spring, and oilstrainer in position.
11. Add the specified amount of the
recommended engine oil, and then
install and tighten the oil filler cap.
1. Engine oil drain bolt
2. O-ring
3. Compression spring
4. Strainer
5. Oil pan
1. Bolt
2. Oil filter element cover
1. Oil filter element
2. O-ring
Tightening torque:
Oil filter element cover bolt:
10 Nm (1.0 m·kgf, 7.2 ft·lbf)
Tightening torque:
Engine oil drain bolt:
32 Nm (3.2 m·kgf, 23 ft·lbf)
U5D7E0E0.book Page 11 Tuesday, December 18, 2007 10:13 AM
PERIODIC MAINTENANCE AND MINOR REPAIR
6-12
6
CAUTION:
ECA11620
In order to prevent clutch slip-
page (since the engine oil also
lubricates the clutch), do not
mix any chemical additives. Do
not use oils with a diesel speci-
fication of “CD” or oils of a high-
er quality than specified. In
addition, do not use oils labeled
“ENERGY CONSERVING II” or
higher.
Make sure that no foreign mate-rial enters the crankcase.
12. Start the engine, and then let it idle
for several minutes while checking
it for oil leakage. If oil is leaking, im-
mediately turn the engine off and
check for the cause.13. Turn the engine off, and then
check the oil level and correct it if
necessary.
EAU20070
Coolant The coolant level should be checked
before each ride. In addition, the cool-
ant must be changed at the intervals
specified in the periodic maintenance
and lubrication chart.
EAU20091
To check the coolant level
1. Place the vehicle on a level sur-
face and hold it in an upright posi-
tion.NOTE:
The coolant level must be checked
on a cold engine since the level
varies with engine temperature.
Make sure that the vehicle is posi-
tioned straight up when checking
the coolant level. A slight tilt to theside can result in a false reading.
2. Check the coolant level in the cool-
ant reservoir.
NOTE:The coolant should be between theminimum and maximum level marks.
Recommended engine oil:
See page 8-1.
Oil quantity:
Without oil filter element replace-
ment:
0.95 L (1.00 US qt) (0.84 Imp.qt)
With oil filter element replacement:
1.00 L (1.06 US qt) (0.88 Imp.qt)
U5D7E0E0.book Page 12 Tuesday, December 18, 2007 10:13 AM
PERIODIC MAINTENANCE AND MINOR REPAIR
6-24
6
EAU23022
Cleaning and lubricating the
drive chain The drive chain must be cleaned and
lubricated at the intervals specified in
the periodic maintenance and lubrica-
tion chart, otherwise it will quickly wear
out, especially when riding in dusty or
wet areas. Service the drive chain as
follows.CAUTION:
ECA10581
The drive chain must be lubricated
after washing the motorcycle andriding in the rain.
1. Clean the drive chain with kero-
sene and a small soft brush.CAUTION:
ECA11120
To prevent damaging the O-rings, do
not clean the drive chain with steam
cleaners, high-pressure washers orinappropriate solvents.
2. Wipe the drive chain dry.
3. Thoroughly lubricate the drive
chain with a special O-ring chain
lubricant.
CAUTION:
ECA11110
Do not use engine oil or any other lu-
bricants for the drive chain, as they
may contain substances that coulddamage the O-rings.
EAU23100
Checking and lubricating the
cables The operation of all control cables and
the condition of the cables should be
checked before each ride, and the ca-
bles and cable ends should be lubricat-
ed if necessary. If a cable is damaged
or does not move smoothly, have a
Yamaha dealer check or replace it.
WARNING
EWA10720
Damage to the outer sheath may in-
terfere with proper cable operation
and will cause the inner cable to
rust. Replace a damaged cable as
soon as possible to prevent unsafeconditions.Recommended lubricant:
Engine oil
U5D7E0E0.book Page 24 Tuesday, December 18, 2007 10:13 AM
PERIODIC MAINTENANCE AND MINOR REPAIR
6-27
6
EAUM1650
Lubricating the swingarm piv-
ots The swingarm pivots must be lubricat-
ed at the intervals specified in the peri-
odic maintenance and lubrication chart.
EAU23271
Checking the front fork The condition and operation of the front
fork must be checked as follows at the
intervals specified in the periodic main-
tenance and lubrication chart.
To check the condition
WARNING
EWA10750
Securely support the vehicle so thatthere is no danger of it falling over.
Check the inner tubes for scratches,
damage and excessive oil leakage.
To check the operation
1. Place the vehicle on a level sur-
face and hold it in an upright posi-
tion.
2. While applying the front brake,
push down hard on the handlebars
several times to check if the front
fork compresses and rebounds
smoothly.
CAUTION:
ECA10590
If any damage is found or the front
fork does not operate smoothly,
have a Yamaha dealer check or re-pair it.
Recommended lubricant:
Lithium-soap-based grease
U5D7E0E0.book Page 27 Tuesday, December 18, 2007 10:13 AM
SPECIFICATIONS
8-1
8
Dimensions:Overall length:
2015 mm (79.3 in)
Overall width:
660 mm (26.0 in)
Overall height:
1065 mm (41.9 in)
Seat height:
818 mm (32.2 in)
Wheelbase:
1355 mm (53.3 in)
Ground clearance:
155 mm (6.10 in)
Minimum turning radius:
3100 mm (122.0 in)Weight:With oil and fuel:
138.0 kg (304 lb)Engine:Engine type:
Liquid cooled 4-stroke, SOHC
Cylinder arrangement:
Forward-inclined single cylinder
Displacement:
124.7 cm³
Bore × stroke:
52.0 × 58.6 mm (2.05 × 2.31 in)
Compression ratio:
11.20 :1
Starting system:
Electric starter
Lubrication system:
Wet sump
Engine oil:Type:
SAE 10W-30, SAE 10W-40, SAE 15W-40,
SAE 20W-40 or SAE 20W-50
Recommended engine oil grade:
API service SG type or higher, JASO
standard MA
Engine oil quantity:
Without oil filter element replacement:
0.95 L (1.00 US qt) (0.84 Imp.qt)
With oil filter element replacement:
1.00 L (1.06 US qt) (0.88 Imp.qt)Cooling system:Coolant reservoir capacity (up to the
maximum level mark):
0.25 L (0.26 US qt) (0.22 Imp.qt)
Radiator capacity (including all routes):
1.00 L (1.06 US qt) (0.88 Imp.qt)Air filter:Air filter element:
Dry element
Fuel:Recommended fuel:
Premium unleaded gasoline only
Fuel tank capacity:
13.8 L (3.65 US gal) (3.04 Imp.gal)
Fuel reserve amount:
1.6 L (0.42 US gal) (0.35 Imp.gal)Fuel injection:Throttle body:
Manufacturer:
MIKUNI
Type/quantity:
SE AC28-2/1Spark plug (s):Manufacturer/model:
NGK/CR8E
Spark plug gap:
0.7–0.8 mm (0.028–0.031 in)Clutch:Clutch type:
Wet, multiple-discTransmission:Primary reduction system:
Helical gear
Primary reduction ratio:
73/24 (3.042)
Secondary reduction system:
Chain drive
Secondary reduction ratio:
48/14 (3.429)
Transmission type:
Constant mesh 6-speed
Operation:
Left foot operation
-20 -10 0
10 20 30
40
50 ˚C
SAE 10W-30
SAE 15W-40SAE 20W-40SAE 20W-50
SAE 10W-40SAE 10W-50
U5D7E0E0.book Page 1 Tuesday, December 18, 2007 10:13 AM
SPECIFICATIONS
8-2
8
Gear ratio:
1st:
34/12 (2.833)
2nd:
30/16 (1.875)
3rd:
30/22 (1.364)
4th:
24/21 (1.143)
5th:
22/23 (0.957)
6th:
21/25 (0.840)Chassis:Frame type:
Semi double cradle
Caster angle:
24.20 °
Trail:
86.1 mm (3.39 in)Front tire:Type:
Tubeless
Size:
100/80-17 M/C 52H
Manufacturer/model:
PIRELLI/SPORT DEMON
Manufacturer/model:
MICHELIN/PILOT SPORTYRear tire:Type:
Tubeless
Size:
130/70-17 M/C 62HManufacturer/model:
PIRELLI/SPORT DEMON
Manufacturer/model:
MICHELIN/PILOT SPORTY
Loading:Maximum load:
185 kg (408 lb)
(Total weight of rider, passenger, cargo and
accessories)Tire air pressure (measured on cold
tires):Loading condition:
0–90 kg (0–198 lb)
Front:
175 kPa (25 psi) (1.75 kgf/cm²)
Rear:
200 kPa (29 psi) (2.00 kgf/cm²)
Loading condition:
90–185 kg (198–408 lb)
Front:
175 kPa (25 psi) (1.75 kgf/cm²)
Rear:
225 kPa (33 psi) (2.25 kgf/cm²)Front wheel:Wheel type:
Cast wheel
Rim size:
17xMT2.75Rear wheel:Wheel type:
Cast wheel
Rim size:
17 x MT3.75
Front brake:Type:
Single disc brake
Operation:
Right hand operation
Recommended fluid:
DOT 4Rear brake:Type:
Single disc brake
Operation:
Right foot operation
Recommended fluid:
DOT 4Front suspension:Type:
Telescopic fork
Spring/shock absorber type:
Coil spring/oil damper
Wheel travel:
130.0 mm (5.12 in)Rear suspension:Type:
Swingarm (monocross)
Spring/shock absorber type:
Coil spring/oil damper
Wheel travel:
125.0 mm (4.92 in)Electrical system:Ignition system:
TCI (digital)
Charging system:
AC magneto
U5D7E0E0.book Page 2 Tuesday, December 18, 2007 10:13 AM