Page 18 of 490

General maintenance and lubrication
chart ................................................... 8-8
Hood ................................................... 8-17
Console .............................................. 8-21
Engine oil and oil filter cartridge ......... 8-25
Final gear oil ....................................... 8-39
Differential gear oil ............................. 8-47
Coolant ............................................... 8-53
Axle boots........................................... 8-57
Spark plug inspection ......................... 8-59
Cleaning the air filter element............. 8-65
Drive select lever box check hose ...... 8-77
V-belt cooling duct check hose........... 8-77
V-belt case drain plug......................... 8-79
Cleaning the spark arrester ................ 8-81
Valve clearance .................................. 8-83
Brakes ................................................ 8-85
Checking the front and rear brake
pads ................................................. 8-87
Checking the parking brake pads ....... 8-89
Checking the brake fluid level ............ 8-91
Brake fluid replacement...................... 8-95
Checking the brake pedal................... 8-95
Parking brake lever free play
adjustment........................................ 8-97
Brake light switch adjustment ........... 8-101
Cable inspection and lubrication ...... 8-103Brake pedal and accelerator pedal
lubrication ...................................... 8-105
Rear knuckle upper and lower pivot
lubrication ...................................... 8-107
Steering shaft lubrication ................. 8-111
Wheel removal ................................. 8-111
Tire replacement .............................. 8-113
Wheel installation ............................. 8-115
Battery.............................................. 8-119
Battery maintenance ........................ 8-123
Jump-starting ................................... 8-125
Fuse replacement ............................ 8-131
Replacing a headlight bulb............... 8-137
Headlight beam adjustment ............. 8-143
Tail/brake light bulb replacement ..... 8-145
Troubleshooting ............................... 8-151
Troubleshooting charts .................... 8-153
CLEANING AND STORAGE ................... 9-1
A. Cleaning .......................................... 9-1
B. Storage ............................................ 9-7
SPECIFICATIONS................................. 10-1
CONSUMER INFORMATION ............... 11-1
Identification number records............. 11-1
91011
EE.book Page 3 Wednesday, November 7, 2007 2:40 PM
Page 424 of 490
8-137 1. Cover at the rear of the headlight
1. Cache au dos du phare
1. Cubierta de la parte posterior del faro
1. Headlight bulb holder cover
1. Cache du porte-ampoule de phare
1. Tapa del portabombillas del faro
EVU01670
Replacing a headlight bulb
If a headlight bulb burns out, replace it as follows.
1. Open the hood. (See pages 8-17–8-19 for
hood opening and closing procedures.)
2. Remove the cover at the rear of the headlight
by pulling it off.
3. Remove the headlight bulb holder cover by
pulling it off.
EE.book Page 137 Wednesday, November 7, 2007 2:40 PM
Page 426 of 490
8-139 1. Headlight bulb holder
1. Porte-ampoule de phare
1. Portabombillas del faro
1. Do not touch the glass part of the bulb.
1. Ne pas toucher le verre de l’ampoule.
1. No toque la parte de cristal de la bombilla.
4. Remove the headlight bulb holder by pushing
it in and turning it counterclockwise.
5. Wait for the headlight bulb to cool before
touching or removing it. Remove the bulb by
pulling it out.
6. Insert a new headlight bulb into the bulb hold-
er by pushing it in.
EE.book Page 139 Wednesday, November 7, 2007 2:40 PM
Page 428 of 490
8-141
7. Reinstall the bulb holder by pushing it in and
turning it clockwise.
Reinstall the bulb holder cover and the cover
at the rear of the headlight. NOTICE: Make
sure the headlight bulb holder cover is se-
curely fitted over the bulb holder and
seated properly.
8. Close the hood.
9. Adjust the headlight beam if necessary.
EE.book Page 141 Wednesday, November 7, 2007 2:40 PM
Page 461 of 490
10-6
Brakes:
System Front and rear unified
Type front Dual disc brake
rear Dual disc brake
Operation Foot operation
Suspension:
Front suspension Double wishbone
Rear suspension Double wishbone
Shock absorber:
Front shock absorber Coil spring/gas-oil damper
Rear shock absorber Coil spring/gas-oil damper
Wheel travel:
Front wheel travel 185 mm (7.3 in)
Rear wheel travel 185 mm (7.3 in)
Electrical:
Ignition system Transistorized coil ignition (digital)
Generator system AC magneto
Battery type U1L-11
Battery capacity 12 V 28.0 Ah
Headlight type: Krypton bulbModel YXR70FSP2X
EE.book Page 6 Wednesday, November 7, 2007 2:40 PM
Page 462 of 490
10-7
Bulb voltage, wattage × quantity:
Headlight 12 V 30.0 W/30.0 W × 2
Tail/brake light 12 V 5.0 W/21.0 W × 2
Indicator lights:
Neutral indicator light LED
Reverse indicator light LED
Coolant temperature warning light LED
Engine trouble warning light LED
Parking brake indicator light LED
On-Command four-wheel-drive/differential gear
lock indicatorLCD
On-Command differential gear lock indicator light LED
High-range indicator light LED
Low-range indicator light LEDModel YXR70FSP2X
EE.book Page 7 Wednesday, November 7, 2007 2:40 PM