EM-22
< ON-VEHICLE MAINTENANCE >
COMPRESSION PRESSURE
COMPRESSION PRESSURE
InspectionINFOID:0000000003802245
1. Warm up engine thoroughly. Then, stop it.
2. Release fuel pressure. Refer to EC-411, "
Inspection".
3. Disconnect fuel pump fuse to avoid fuel injection during measurement. Refer to EC-20,
"ComponentPartsLocation".
4. Remove engine cover. Refer to EM-24, "
Exploded View".
5. Remove ignition coil and spark plug from each cylinder. Refer to EM-49, "
Exploded View".
6. Connect engine tachometer (not required in use of CONSULT-III).
7. Install compression gauge with an adapter (commercial service
tool) onto spark plug hole.
Use the adapter whose picking up end inserted to spark plug
hole is smaller than 20 mm (0.79 in) in diameter. Otherwise, it
may be caught by cylinder head during removal.
8. With accelerator pedal fully depressed, turn ignition switch to “START” for cranking. When the gauge
pointer stabilizes, read the compression pressure and the engine rpm. Perform these steps to check each
cylinder.
CAUTION:
Always use a fully charged battery to obtain the specified engine speed.
If the engine speed is out of the specified range, check battery liquid for proper gravity. Check the
engine speed again with normal battery gravity.
If compression pressure is below minimum value, check valve clearances and parts associated with
combustion chamber (valve, valve seat, piston, piston ring, cylinder bore, cylinder head, cylinder head
gasket). After the checking, measure compression pressure again.
If some cylinder has low compression pressure, pour small amount of engine oil into the spark plug hole
of the cylinder to recheck it for compression.
- If the added engine oil improves the compression, piston rings may be worn out or damaged. Check pis-
ton rings and replace if necessary.
- If the compression pressure remains at low level despite the addition of engine oil, valves may be mal-
functioning. Check valves for damage. Replace valve or valve seat accordingly.
If two adjacent cylinders have respectively low compression pressure and their compression remains
low even after the addition of engine oil, cylinder head gaskets are leaking. In such a case, replace cyl-
inder head gaskets.
9. After inspection is completed, install removed parts.
PBIC0900E
a: φ20 mm (0.79 in)
JPBIA0171ZZ
Compression pressure : Refer to EM-135, "GeneralSpecification".
EXL-1
DRIVER CONTROLS
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SECTION EXL
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CONTENTS
EXTERIOR LIGHTING SYSTEM
XENON TYPE
BASIC INSPECTION ....... .............................
7
DIAGNOSIS AND REPAIR WORKFLOW ..... .....7
Work Flow ........................................................... ......7
INSPECTION AND ADJUSTMENT .....................9
ADDITIONAL SERVICE WHEN REPLACING
CONTROL UNIT .................................................... ......
9
ADDITIONAL SERVICE WHEN REPLACING
CONTROL UNIT : Description ..................................
9
ADDITIONAL SERVICE WHEN REPLACING
CONTROL UNIT : Special Repair Requirement .......
9
CONFIGURATION (HEADLAMP LEVELIZER) .... ......9
CONFIGURATION (HEADLAMP LEVELIZER) :
Description ................................................................
9
CONFIGURATION (HEADLAMP LEVELIZER) :
Special Repair Requirement .....................................
9
SENSOR INITIALIZE ............................................. ......9
SENSOR INITIALIZE : Description .........................10
SENSOR INITIALIZE : Special Repair Require-
ment (HEADLAMP AIMING CONTROL SYSTEM)
....
10
FUNCTION DIAGNOSIS ..............................11
HEADLAMP SYSTEM .................................... ....11
System Diagram .................................................. ....11
System Description .................................................11
Component Parts Location ......................................12
Component Description ..........................................12
AUTO LIGHT SYSTEM ......................................13
System Diagram .................................................. ....13
System Description .................................................13
Component Parts Location ......................................14
Component Description ..........................................14
HEADLAMP AIMING CONTROL SYSTEM
(AUTO) ..............................................................
15
System Diagram .................................................. ....15
System Description ..................................................15
Component Parts Location ......................................16
Component Description ...........................................16
FRONT FOG LAMP SYSTEM ...........................17
System Diagram ......................................................17
System Description ..................................................17
Component Parts Location ......................................18
Component Description ..........................................18
TURN SIGNAL AND HAZARD WARNING
LAMP SYSTEM .................................................
19
System Diagram ......................................................19
System Description ..................................................19
Component Parts Location ......................................20
Component Description ..........................................20
PARKING, LICENSE PLATE AND TAIL
LAMPS SYSTEM ..............................................
21
System Diagram .................................................. ....21
System Description ..................................................21
Component Parts Location ......................................22
Component Description ..........................................22
REAR FOG LAMP SYSTEM .............................23
System Diagram ......................................................23
System Description ..................................................23
Component Parts Location ......................................24
Component Description ..........................................24
EXTERIOR LAMP BATTERY SAVER SYS-
TEM ...................................................................
25
System Diagram ......................................................25
System Description ..................................................25
Component Parts Location ......................................26
Component Description ..........................................26
DIAGNOSIS SYSTEM (BCM) ...........................27
EXL-4
OPTICAL SENSOR .........................................185
Exploded View .......................................................185
Removal and Installation .......................................185
LIGHTING & TURN SIGNAL SWITCH ............186
Exploded View .......................................................186
Removal and Installation .......................................186
HAZARD SWITCH ...........................................187
Exploded View .......................................................187
Removal and Installation .......................................187
SIDE TURN SIGNAL LAMP ............................188
Exploded View .......................................................188
Removal and Installation .......................................188
AUTO LEVELIZER CONTROL UNIT ..............190
Exploded View .......................................................190
Removal and Installation .......................................190
REAR COMBINATION LAMP .........................191
Exploded View .......................................................191
Removal and Installation .......................................191
Replacement .........................................................192
HIGH-MOUNTED STOP LAMP .......................193
Exploded View .......................................................193
Removal and Installation .......................................193
REAR FOG LAMP ...........................................194
Exploded View .......................................................194
Removal and Installation .......................................194
Replacement .........................................................194
LICENSE PLATE LAMP ..................................195
Exploded View .......................................................195
Removal and Installation .......................................195
Replacement .........................................................195
SERVICE DATA AND SPECIFICATIONS
(SDS) ..........................................................
197
SERVICE DATA AND SPECIFICATIONS
(SDS) ................................................................
197
Bulb Specifications ................................................197
HALOGEN TYPE
BASIC INSPECTION ..................................
198
DIAGNOSIS AND REPAIR WORKFLOW .......198
Work Flow ..............................................................198
FUNCTION DIAGNOSIS ............................200
HEADLAMP SYSTEM .....................................200
System Diagram ....................................................200
System Description ................................................200
Component Parts Location ....................................201
Component Description ........................................201
AUTO LIGHT SYSTEM ....................................202
System Diagram ....................................................202
System Description ...............................................202
Component Parts Location ...................................203
Component Description ........................................203
FRONT FOG LAMP SYSTEM ..........................204
System Diagram ...................................................204
System Description ...............................................204
Component Parts Location ...................................205
Component Description ........................................205
TURN SIGNAL AND HAZARD WARNING
LAMP SYSTEM ................................................
206
System Diagram ...................................................206
System Description ...............................................206
Component Parts Location ...................................207
Component Description ........................................207
PARKING, LICENSE PLATE AND TAIL
LAMPS SYSTEM ..............................................
208
System Diagram ...................................................208
System Description ...............................................208
Component Parts Location ...................................209
Component Description ........................................209
REAR FOG LAMP SYSTEM ............................210
System Diagram ...................................................210
System Description ...............................................210
Component Parts Location ...................................211
Component Description ........................................211
EXTERIOR LAMP BATTERY SAVER SYS-
TEM ...................................................................
212
System Diagram ...................................................212
System Description ...............................................212
Component Parts Location ...................................213
Component Description ........................................213
DIAGNOSIS SYSTEM (BCM) ...........................214
COMMON ITEM .......................................................214
COMMON ITEM : CONSULT-III Function (BCM -
COMMON ITEM) ..................................................
214
HEADLAMP .............................................................215
HEADLAMP : CONSULT-III Function (BCM -
HEAD LAMP) ........................................................
215
FLASHER ................................................................217
FLASHER : CONSULT-III Function (BCM -
FLASHER) ............................................................
217
DIAGNOSIS SYSTEM (IPDM E/R) ...................219
Diagnosis Description ...........................................219
CONSULT-III Function (IPDM E/R) ......................221
COMPONENT DIAGNOSIS ......................224
POWER SUPPLY AND GROUND CIRCUIT ....224
BCM (BODY CONTROL MODULE) ........................224
BCM (BODY CONTROL MODULE) : Diagnosis
Procedure .............................................................
224
EXL-14
< FUNCTION DIAGNOSIS >[XENON TYPE]
AUTO LIGHT SYSTEM
Turns the exterior lamp OFF with the ignition switch ACC or the light switch OFF.
*: The preset time is 45 seconds. The timer operating time can be set by CONSULT-III. Refer to EXL-28,
"HEADLAMP : CONSULT-III Function (BCM - HEAD LAMP)".
NOTE:
When any position other than the light switch AUTO is set, the auto light system function switches to the exte-
rior lamp battery saver function.
Component Parts LocationINFOID:0000000003773529
Component DescriptionINFOID:0000000003773530
1. Combination switch 2. Optical sensor 3. IPDM E/R
4. BCM
A. Instrument upper panel (RH) B. Engine room (LH) C. Behind the combination meter
J P L I A 111 9 Z Z
Part Description
BCM Detects each switch condition by the combination switch reading function.
Judges the outside brightness from the optical sensor signal.
Judges the OFF timing according to the vehicle condition.
Judges the ON/OFF status of the exterior lamp and each illumination according to the
outside brightness and the vehicle condition.
Requests ON/OFF of each relay to IPDM E/R (with CAN communication).
IPDM E/RControls the integrated relay, and supplies voltage to the load according to the request
from BCM (with CAN communication).
Combination switch
(Lighting & turn signal switch)Refer to BCS-8, "
System Diagram".
Optical sensor Refer to EXL-69, "
Description".
EXL-26
< FUNCTION DIAGNOSIS >[XENON TYPE]
EXTERIOR LAMP BATTERY SAVER SYSTEM
Component Parts Location
INFOID:0000000003773545
Component DescriptionINFOID:0000000003773546
1. Combination switch 2. IPDM E/R 3. BCM
A. Engine room (LH) B. Behind the combination meter
JPLIA1124ZZ
Part Description
BCM Detects each switch condition by the combination switch reading function.
Activates the battery saver to turn the exterior lamps OFF according to the vehicle
condition.
- Requests each relay OFF to IPDM E/R (with CAN communication).
IPDM E/RControls the integrated relay according to the request from BCM (with CAN communi-
cation).
Combination switch
(Lighting & turn signal switch)Refer to BCS-8, "
System Diagram".
POWER SUPPLY AND GROUND CIRCUIT
EXL-51
< COMPONENT DIAGNOSIS >[XENON TYPE]
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Is the fuse fusing?
YES >> Replace the blown fuse or fusible link after repairing the affected circuit if a fuse or fusible link is
blown.
NO >> GO TO 2.
2.CHECK POWER SUPPLY CIRCUIT
1. Turn ignition switch OFF.
2. Disconnect IPDM E/R connector.
3. Check voltage between IPDM E/R harness connector and ground.
Is the measurement value normal?
YES >> GO TO 3.
NO >> Repair harness or connector.
3.CHECK GROUND CIRCUIT
Check continuity between IPDM E/R harness connectors and ground.
Does continuity exist?
YES >> INSPECTION END
NO >> Repair harness or connector.
AUTO LEVELIZER CONTROL UNIT
AUTO LEVELIZER CONTROL UNIT : Diagnosis ProcedureINFOID:0000000003774348
1.CHECK FUSES
Check that any of the following fuses are fusing
Is the fuse fusing?
YES >> Repair the applicable circuit. And then replace the fuse.
NO >> GO TO 2.
2.CHECK POWER SUPPLY CIRCUIT
1. Turn the ignition switch OFF.
2. Disconnect auto levelizer control unit connector.
3. Turn the ignition switch ON.
4. Check voltage between auto levelizer control unit harness connector and ground.
Signal name Fuses and fusible link No.
Battery power supplyE
50
51
Te r m i n a l s
Voltag e
(Approx.) (+)
(−)
IPDM E/R
Connector Terminal
Ground
E9 1 Battery voltage
IPDM E/R
GroundContinuity
Connector Terminal
E10 12
Existed
E11 41
Signal name Location Fuse No. Capacity
Ignition power supply Fuse block (J/B) 3 10A
EXL-74
< COMPONENT DIAGNOSIS >[XENON TYPE]
TAIL LAMP CIRCUIT
TAIL LAMP CIRCUIT
Component Function CheckINFOID:0000000003773578
NOTE:
Check the license plate lamp circuit if the tail lamp and the license plate lamp are not turned ON. Refer to EXL-
76, "Component Function Check".
1.CHECK TAIL LAMP OPERATION
IPDM E/R AUTO ACTIVE TEST
1. Activate IPDM E/R auto active test. Refer to PCS-11, "
Diagnosis Description".
2. Check that the tail lamp is turned ON.
CONSULT-III ACTIVE TEST
1. Select “EXTERNAL LAMPS” of IPDM E/R active test item.
2. With operating the test items, check that the tail lamp is turned ON.
Is the tail lamp turned ON?
YES >> Tail lamp circuit is normal.
NO >> Refer to EXL-74, "
Diagnosis Procedure".
Diagnosis ProcedureINFOID:0000000003773579
1.CHECK TAIL LAMP FUSE
1. Turn the ignition switch OFF.
2. Check that the following fuses are not fusing.
Is the fuse fusing?
YES >> Repair the malfunctioning part before replacing the fuse.
NO >> GO TO 2.
2.CHECK TAIL LAMP OUTPUT VOLTAGE
CONSULT-III ACTIVE TEST
1. Disconnect the rear combination lamp connector.
2. Turn the ignition switch ON.
3. Select “EXTERNAL LAMPS” of IPDM E/R active test item.
4. With operating the test items, check the voltage between the IPDM E/R harness connector and the
ground.
Is the measurement value normal?
YES >> GO TO 3.
NO >> Replace IPDM E/R.
3.CHECK TAIL LAMP OPEN CIRCUIT
1. Turn the ignition switch OFF.TAIL : Tail Lamp ON
Off : Tail lamp OFF
Unit Location Fuse No. Capacity
Tail lamp IPDM E/R #53 10 A
Te r m i n a l s
Te s t i t e m
Voltag e
(Approx.) (+) (−)
IPDM E/R
GroundEXTERNAL
LAMPS
Connector Terminal
E10 7TA I LBattery volt-
age
Off 0 V
AUTO LIGHT SYSTEM
EXL-203
< FUNCTION DIAGNOSIS >[HALOGEN TYPE]
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Turns the exterior lamp OFF with the ignition switch ACC or the light switch OFF.
*: The preset time is 45 seconds. The timer operating time can be set by CONSULT-III. Refer to EXL-215,
"HEADLAMP : CONSULT-III Function (BCM - HEAD LAMP)".
NOTE:
When any position other than the light switch AUTO is set, the auto light system function switches to the exte-
rior lamp battery saver function.
Component Parts LocationINFOID:0000000003894283
Component DescriptionINFOID:0000000003894284
1. Combination switch 2. Optical sensor 3. IPDM E/R
4. BCM
A. Instrument upper panel (RH) B. Engine room (LH) C. Behind the combination meter
J P L I A 111 9 Z Z
Part Description
BCM Detects each switch condition by the combination switch reading function.
Judges the outside brightness from the optical sensor signal.
Judges the OFF timing according to the vehicle condition.
Judges the ON/OFF status of the exterior lamp and each illumination according to the
outside brightness and the vehicle condition.
Requests ON/OFF of each relay to IPDM E/R (with CAN communication).
IPDM E/RControls the integrated relay, and supplies voltage to the load according to the request
from BCM (with CAN communication).
Combination switch
(Lighting & turn signal switch)Refer to BCS-8, "
System Diagram".
Optical sensor Refer to EXL-238, "
Description".