AT-200
< SERVICE INFORMATION >
TROUBLE DIAGNOSIS FOR SYMPTOMS
- Shift valve A
- Overrun clutch solenoid valve
3. Disassemble A/T. Refer to AT-240, "
Disassembly" .
4. Check the following.
- Overrun clutch assembly. Refer to AT-288, "
Forward and Overrun Clutches" .
- Low & reverse brake assembly. Refer to AT-295, "
Low & Reverse Brake" .
OK or NG
OK >> GO TO 10.
NG >> Repair or replace damaged parts.
10.CHECK SYMPTOM
Check again. Refer to AT-59, "
Cruise Test - Part 3" .
OK or NG
OK >>INSPECTION END
NG >> GO TO 11.
11 .CHECK TCM
1. Check TCM input/output signals. Refer to AT-71, "
TCM Terminal and Reference Value" .
2. If NG, recheck TCM pin terminals for damage or loose connection with harness connector.
OK or NG
OK >> INSPECTION END
NG >> Repair or replace damaged parts.
TCM Self-Diagnosis Does Not ActivateINFOID:0000000001703354
SYMPTOM:
OD OFF indicator lamp does not come on in TCM self-diagnostic procedure even if the lamp circuit is
good.
DESCRIPTION
• PNP switch
PNP switch assembly includes a transaxle position switch. The
transaxle position switch detects the selector lever position and
sends a signal to the TCM.
• Overdrive control switch
Overdrive control switch detects the switch position (ON or OFF)
and sends the signal via CAN communication to the TCM.
SCIA7141E
SCIA7142E
CVT-1
TRANSMISSION/TRANSAXLE
D
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SECTION CVT
A
B
CVT
N
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CONTENTS
CVT
SERVICE INFORMATION ............................5
INDEX FOR DTC .................................................5
Alphabetical Index .....................................................5
DTC No. Index ..........................................................5
PRECAUTIONS ...................................................7
Precaution for Supplemental Restraint System
(SRS) "AIR BAG" and "SEAT BELT PRE-TEN-
SIONER" ...................................................................
7
Precaution Necessary for Steering Wheel Rota-
tion After Battery Disconnect .....................................
7
Precaution for On Board Diagnosis (OBD) System
of CVT and Engine ....................................................
7
Service After Replacing TCM and Transaxle As-
sembly .......................................................................
8
Removal and Installation Procedure for CVT Unit
Connector ..................................................................
9
Precaution ...............................................................10
Service Notice or Precaution ...................................11
PREPARATION ..................................................12
Special Service Tool ...............................................12
Commercial Service Tool ........................................12
CVT FLUID .........................................................13
Checking CVT Fluid ................................................13
Changing CVT Fluid ................................................14
CVT Fluid Cooler Cleaning .....................................14
CVT SYSTEM .....................................................18
Cross-Sectional View - RE0F08A ...........................18
Control System ........................................................19
Hydraulic Control System ........................................20
TCM Function ..........................................................20
CAN Communication ...............................................21
Input/Output Signal of TCM .....................................22
Line Pressure and Secondary Pressure Control .....22
Shift Control ............................................................23
Lock-up and Select Control .....................................24
Control Valve ...........................................................25
ON BOARD DIAGNOSTIC (OBD) SYSTEM ....26
Introduction ..............................................................26
OBD-II Function for CVT System ............................26
One or Two Trip Detection Logic of OBD-II .............26
OBD-II Diagnostic Trouble Code (DTC) ..................26
Malfunction Indicator Lamp (MIL) ............................27
TROUBLE DIAGNOSIS ....................................29
DTC Inspection Priority Chart ..................................29
Fail-Safe ..................................................................29
How to Perform Trouble Diagnosis for Quick and
Accurate Repair .......................................................
30
CVT Electrical Parts Location ..................................35
Circuit Diagram ........................................................36
Inspections before Trouble Diagnosis .....................36
Road Test ................................................................40
Check before Engine Is Started ...............................41
Check at Idle ............................................................41
Cruise Test ..............................................................43
Vehicle Speed When Shifting Gears .......................45
TCM Terminal and Reference Value .......................45
CONSULT-III Function (TRANSMISSION) ..............47
Diagnosis Procedure without CONSULT-III ............55
DTC U1000 CAN COMMUNICATION LINE .....56
Description ...............................................................56
On Board Diagnosis Logic .......................................56
Possible Cause ........................................................56
DTC Confirmation Procedure ..................................56
Wiring Diagram - CVT - CAN ...................................57
Diagnosis Procedure ...............................................58
DTC U1010 TRANSMISSION CONTROL
MODULE (CAN) ................................................
59
Description ...............................................................59
On Board Diagnosis Logic .......................................59
Possible Cause ........................................................59
DTC Confirmation Procedure ..................................59
Diagnosis Procedure ...............................................59
DTC P0615 START SIGNAL CIRCUIT .............60
CVT-40
< SERVICE INFORMATION >
TROUBLE DIAGNOSIS
Road Test
INFOID:0000000001703457
DESCRIPTION
• The purpose of the test is to determine overall performance of CVT
and analyze causes of problems.
• The road test consists of the following three parts:
1. “Check Before Engine Is Started”CVT-41
.
2. “Check at Idle”CVT-41
.
3. “Cruise Test”CVT-43
.
Judgement Possible cause
Idle speedLow for all positions
(“P”, “R”, “N”, “D”, “L”)Possible causes include malfunctions in the pressure supply system and low oil pump output.
For example
•Oil pump wear
• Pressure regulator valve or plug sticking or spring fatigue
•Oil strainer ⇒ oil pump ⇒ pressure regulator valve passage oil leak
• Engine idle speed too low
Only low for a specific
positionPossible causes include an oil pressure leak in a passage or device related to the position after
the pressure is distributed by the manual valve.
HighPossible causes include a sensor malfunction or malfunction in the line pressure adjustment
function.
For example
• Accelerator pedal position signal malfunction
• CVT fluid temperature sensor malfunction
• Pressure control solenoid A (line pressure solenoid) malfunction (sticking in OFF state, filter
clog, cut line)
• Pressure regulator valve or plug sticking
Sta ll sp ee dLine pressure does
not rise higher than
the line pressure for
idle.Possible causes include a sensor malfunction or malfunction in the pressure adjustment func-
tion.
For example
• Accelerator pedal position signal malfunction
•TCM malfunction
• Pressure control solenoid A (line pressure solenoid) malfunction (shorting, sticking in ON
state)
• Pressure regulator valve or plug sticking
The pressure rises,
but does not enter the
standard position.Possible causes include malfunctions in the pressure supply system and malfunction in the pres-
sure adjustment function.
For example
• Accelerator pedal position signal malfunction
• Pressure control solenoid A (line pressure solenoid) malfunction (sticking, filter clog)
• Pressure regulator valve or plug sticking
Only low for a specific
positionPossible causes include an oil pressure leak in a passage or device related to the position after
the pressure is distributed by the manual valve.
SAT786A
TROUBLE DIAGNOSIS
CVT-43
< SERVICE INFORMATION >
D
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MA
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CVT
N
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Cruise TestINFOID:0000000001703460
1.CHECK VEHICLE SPEED WHEN SHIFTING GEARS — PART 1
1. Drive vehicle for approximately 10 minutes to warm engine oil and CVT fluid up to operating temperature.
2. Park vehicle on flat surface.
3. Move selector lever to “P” position.
4. Start engine.
5. Move selector lever to “L” position.
6. Accelerate vehicle to 2/8-way throttle depressing accelerator
pedal constantly.
Read vehicle speed and engine speed. Refer to CVT-45,
"Vehicle Speed When Shifting Gears" .
OK or NG
OK >> GO TO 2.
NG >> Mark the box of CVT-157, "
Vehicle Speed Does Not
Change in "L" Position" on the CVT-30, "How to Per-
form Trouble Diagnosis for Quick and Accurate Repair" .
Continue “Road Test”.
2.CHECK VEHICLE SPEED WHEN SHIFTING GEARS — PART 2
1. Park vehicle on flat surface.
2. Move selector lever to “D” position.
3. Push overdrive control switch. (O/D OFF indicator lamp is on.)
4. Accelerate vehicle to 2/8-way throttle depressing accelerator
pedal constantly.
Read vehicle speed and engine speed. Refer to CVT-45,
"Vehicle Speed When Shifting Gears" .
OK or NG
OK >> GO TO 3.
NG >> Mark the box of CVT-158, "
Vehicle Speed Does Not
Change in overdrive-off mode" on the CVT-30, "How to
Perform Trouble Diagnosis for Quick and Accurate
Repair" . Continue “Road Test”.
3.CHECK VEHICLE SPEED WHEN SHIFTING GEARS — PART 3
1. Park vehicle on flat surface.
2. Move selector lever to “D” position.
3. Push overdrive control switch. (O/D OFF indicator lamp is off.)
4. Accelerate vehicle to 2/8-way throttle depressing accelerator
pedal constantly.
Read vehicle speed and engine speed. Refer to CVT-45,
"Vehicle Speed When Shifting Gears" .
OK or NG
OK >> GO TO 4.
NG >> Mark the box of CVT-159, "
Vehicle Speed Does Not
Change in "D" Position" on the CVT-30, "How to Per-
form Trouble Diagnosis for Quick and Accurate Repair" .
Continue “Road Test”.
4.CHECK VEHICLE SPEED WHEN SHIFTING GEARS — PART 4
1. Park vehicle on flat surface.
2. Move selector lever to “L” position. CVT fluid operating temperature: 50 - 80°C (122 - 176°F)
SCIA6644E
SCIA6644E
SCIA6644E
TROUBLE DIAGNOSIS
CVT-45
< SERVICE INFORMATION >
D
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CVT
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9.CHECK ENGINE BRAKE FUNCTION — PART 3
1. Move selector lever to “L” position.
2. Check engine brake.
Does engine braking effectively reduce speed in
“L” position?
YES >> 1. Stop the vehicle.
2. Perform self-diagnosis. Refer to CVT-47, "
CONSULT-III Function (TRANSMISSION)" .
NO >> Mark the box of CVT-159, "
Vehicle Does Not Decelerate by Engine Brake" on the CVT-30, "How
to Perform Trouble Diagnosis for Quick and Accurate Repair" . Then continue trouble diagnosis.
Vehicle Speed When Shifting GearsINFOID:0000000001703461
Numerical value data are reference values.
CAUTION:
Lock-up clutch is engaged when vehicle speed is approximately 18 km/h (11 MPH) to 90 km/h (56 MPH).
TCM Terminal and Reference ValueINFOID:0000000001703462
TCM HARNESS CONNECTOR TERMINAL LAYOUT
TERMINALS AND REFERENCE VALUES FOR TCM
Data are reference values and are measured between each terminal and ground.
Engine type Throttle position Shift patternEngine speed (rpm)
At 40 km/h (25 MPH) At 60 km/h (37 MPH)
MR18DE8/8“D” position
Overdrive-off mode
“L” position3,600 - 4,500 4,400 - 5,300
2/8“D” position 1,300 - 3,100 1,400 - 3,500
Overdrive-off mode 2,200 - 3,000 2,800 - 3,600
“L” position 3,200 - 4,100 3,900 - 4,800
WCIA0717E
Te r m i n a lWire
colorItem Condition Data (Approx.)
1GRPressure control
solenoid valve A
(Line pressure
solenoid valve)
and Release your foot from the accelerator pedal. 5.0 - 7.0 V
Press the accelerator pedal all the way down. 1.0 - 3.0 V
2LGPressure control
solenoid valve B
(Secondary
pressure sole-
noid valve) Release your foot from the accelerator pedal. 5.0 - 7.0 V
Press the accelerator pedal all the way down. 3.0 - 4.0 V
3SBTorque converter
clutch solenoid
valveWhen vehi-
cle cruises in
“D” position.When CVT performs lock-up. 6.0 V
When CVT does not perform lock-up. 1.0 V
CVT-158
< SERVICE INFORMATION >
TROUBLE DIAGNOSIS FOR SYMPTOMS
7.CHECK TCM
1. Check TCM input/output signals. Refer to CVT-45, "
TCM Terminal and Reference Value" .
2. If NG, re-check TCM pin terminals for damage or loose connection with harness connector.
OK or NG
OK >> Replace the transaxle assembly. Refer to CVT-178, "Removal and Installation" .
NG >> Repair or replace damaged parts.
Vehicle Speed Does Not Change in overdrive-off modeINFOID:0000000001703671
SYMPTOM:
Vehicle speed does not change in overdrive-off mode while the cruise test.
DIAGNOSTIC PROCEDURE
1.CHECK SELF-DIAGNOSTIC RESULTS
Perform self-diagnosis check. Refer to CVT-47, "
CONSULT-III Function (TRANSMISSION)" .
Is any malfunction detected by self-diagnosis?
YES >> Check the malfunctioning system. Refer to CVT-47, "CONSULT-III Function (TRANSMISSION)" .
NO >> GO TO 2.
2.CHECK OVERDRIVE CONTROL SWITCH
Check overdrive control switch. Refer to CVT-143
.
OK or NG
OK >> GO TO 3.
NG >> Repair or replace damaged parts.
3.CHECK CVT FLUID LEVEL
Check CVT fluid level. Refer to MA-19, "
Checking CVT Fluid" .
OK or NG
OK >> GO TO 4.
NG >> Refill CVT fluid.
4.CHECK LINE PRESSURE
Check line pressure at idle. Refer to CVT-36, "
Inspections before Trouble Diagnosis" .
OK or NG
OK >> GO TO 5.
NG >> Check the malfunctioning item. Refer to CVT-36, "
Inspections before Trouble Diagnosis" .
5.CHECK STALL REVOLUTION
Check stall revolution. Refer to CVT-36, "
Inspections before Trouble Diagnosis" .
OK or NG
OK >> GO TO 6.
NG >> Check the malfunctioning item. Refer to CVT-36, "
Inspections before Trouble Diagnosis" .
6.CHECK SYMPTOM
Check again. Refer to CVT-43, "
Cruise Test" .
OK or NG
OK >>INSPECTION END
NG >> GO TO 7.
7.CHECK TCM
1. Check TCM input/output signals. Refer to CVT-45, "
TCM Terminal and Reference Value" .
2. If NG, re-check TCM pin terminals for damage or loose connection with harness connector.
OK or NG
OK >> Replace the transaxle assembly. Refer to CVT-178, "Removal and Installation" .
NG >> Repair or replace damaged parts.
EC-28
< SERVICE INFORMATION >
AUTOMATIC SPEED CONTROL DEVICE (ASCD)
AUTOMATIC SPEED CONTROL DEVICE (ASCD)
System DescriptionINFOID:0000000001702560
INPUT/OUTPUT SIGNAL CHART
*: This signal is sent to the ECM through CAN communication line.
BASIC ASCD SYSTEM
Refer to Owner's Manual for ASCD operating instructions.
Automatic Speed Control Device (ASCD) allows a driver to keep vehicle at predetermined constant speed
without depressing accelerator pedal. Driver can set vehicle speed in advance between approximately 40 km/
h (25 MPH) and 144 km/h (89 MPH).
ECM controls throttle angle of electric throttle control actuator to regulate engine speed.
Operation status of ASCD is indicated by CRUISE indicator and SET indicator in combination meter. If any
malfunction occurs in ASCD system, it automatically deactivates control.
NOTE:
Always drive vehicle in safe manner according to traffic conditions and obey all traffic laws.
SET OPERATION
Press MAIN switch. (The CRUISE indicator in combination meter illuminates.)
When vehicle speed reaches a desired speed between approximately 40 km/h (25 MPH) and 144 km/h (89
MPH), press SET/COAST switch. (Then SET indicator in combination meter illuminates.)
ACCELERATE OPERATION
If the RESUME/ACCELERATE switch is depressed during cruise control driving, increase the vehicle speed
until the switch is released or vehicle speed reaches maximum speed controlled by the system.
And then ASCD will keep the new set speed.
CANCEL OPERATION
When any of following conditions exist, cruise operation will be canceled.
• CANCEL switch is pressed
• More than two switches at ASCD steering switch are pressed at the same time (Set speed will be cleared)
• Brake pedal is depressed
• Clutch pedal is depressed or gear position is changed to the neutral position (M/T models)
• Selector lever is changed to N, P, R position (A/T and CVT models)
• Vehicle speed decreased to 13 km/h (8 MPH) lower than the set speed
When the ECM detects any of the following conditions, the ECM will cancel the cruise operation and inform
the driver by blinking indicator lamp.
• Engine coolant temperature is slightly higher than the normal operating temperature, CRUISE lamp may
blink slowly.
When the engine coolant temperature decreases to the normal operating temperature, CRUISE lamp will
stop blinking and the cruise operation will be able to work by pressing SET/COAST switch or RESUME/
ACCELERATE switch.
• Malfunction for some self-diagnoses regarding ASCD control: SET lamp will blink quickly.
If MAIN switch is turned to OFF during ASCD is activated, all of ASCD operations will be canceled and vehicle
speed memory will be erased.
COAST OPERATION
When the SET/COAST switch is depressed during cruise control driving, decrease vehicle set speed until the
switch is released. And then ASCD will keep the new set speed.
Sensor Input signal to ECM ECM function Actuator
ASCD brake switch Brake pedal operation
ASCD vehicle speed controlElectric throttle control
actuator Stop lamp switch Brake pedal operation
ASCD clutch switch (M/T models) Clutch pedal operation
ASCD steering switch ASCD steering switch operation
Park/neutral position (PNP) switch Gear position
Combination meter Vehicle speed*
TCM (A/T and CVT models) Powertrain revolution*
EC-516
< SERVICE INFORMATION >
ASCD INDICATOR
ASCD INDICATOR
Component DescriptionINFOID:0000000001703053
ASCD indicator lamp illuminates to indicate ASCD operation status. Lamp has two indicators, CRUISE and
SET, and is integrated in combination meter.
CRUISE indicator illuminates when MAIN switch on ASCD steering switch is turned ON to indicate that ASCD
system is ready for operation.
SET indicator illuminates when following conditions are met.
• CRUISE indicator is illuminated.
• SET/COAST switch on ASCD steering switch is turned ON while vehicle speed is within the range of ASCD
setting.
SET indicator remains lit during ASCD control.
Refer to EC-28
for the ASCD function.
CONSULT-II Reference Value in Data Monitor ModeINFOID:0000000001703054
Specification data are reference value.
MONITOR ITEM CONDITION SPECIFICATION
CRUISE LAMP • Ignition switch: ONMAIN switch: Pressed at 1st time
→ 2ndON → OFF
SET LAMP• MAIN switch: ON
• Vehicle: Between 40 km/h (25
MPH) and 144 km/h (89 MPH)ASCD: Operating ON
ASCD: Not operating OFF