AT-30
< SERVICE INFORMATION >
A/T CONTROL SYSTEM
The line pressure is temporarily reduced corresponding to a change
in engine torque when shifting gears (that is, when the shift solenoid
valve is switched for clutch operation) to reduce shifting shock.
AT LOW FLUID TEMPERATURE
• A/T fluid viscosity and frictional characteristics of the clutch facing change with A/T fluid temperature. Clutch
engaging or band-contacting pressure is compensated for, according to A/T fluid temperature, to stabilize
shifting quality.
• The line pressure is reduced below 60°C (140°F) to prevent shift-
ing shock due to high viscosity of A/T fluid when temperature is
low.
• Line pressure is increased to a maximum irrespective of the throt-
tle opening when A/T fluid temperature drops to −10°C (14°F). This
pressure rise is adopted to prevent a delay in clutch and brake
operation due to extreme drop of A/T fluid viscosity at low temper-
ature.
Shift ControlINFOID:0000000001703167
The shift is regulated entirely by electronic control to accommodate vehicle speed and varying engine opera-
tions. This is accomplished by electrical signals transmitted by the revolution sensor and the ECM (accelerator
pedal position sensor). This results in improved acceleration performance and fuel economy.
CONTROL OF SHIFT SOLENOID VALVES A AND B
The TCM activates shift solenoid valves A and B according to sig-
nals from the accelerator pedal position sensor and revolution sen-
sor to select the optimum gear position on the basis of the shift
schedule memorized in the TCM.
The shift solenoid valve performs simple ON-OFF operation. When
set to “ON”, the drain circuit closes and pilot pressure is applied to
the shift valve.
RELATION BETWEEN SHIFT SOLENOID VALVES A AND B AND GEAR POSITIONS
SCIA4828E
SCIA4829E
SCIA4830E
SAT008J
A/T CONTROL SYSTEM
AT-31
< SERVICE INFORMATION >
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CONTROL OF SHIFT VALVES A AND B
Pilot pressure generated by the operation of shift solenoid valves A and B is applied to the end face of shift
valves A and B.
The figure above shows the operation of shift valve B. When the shift solenoid valve is “ON”, pilot pressure
applied to the end face of the shift valve overcomes spring force, moving the valve upward.
Lock-up ControlINFOID:0000000001703168
The torque converter clutch piston in the torque converter is locked to eliminate torque converter slip and to
increase power transmission efficiency. The solenoid valve is controlled by an ON-OFF duty signal sent from
the TCM. The signal is converted to an oil pressure signal which controls the torque converter clutch piston.
CONDITIONS FOR LOCK-UP OPERATION
When vehicle is driven in 3rd and 4th gear positions, vehicle speed and throttle opening are detected. If the
detected values fall within the lock-up zone memorized in the TCM, lock-up is performed.
TORQUE CONVERTER CLUTCH SOLENOID VALVE CONTROL
Gear position 1 2 3 4
Shift solenoid valve A ON (Closed) OFF (Open) OFF (Open) ON (Closed)
Shift solenoid valve B ON (Closed) ON (Closed) OFF (Open) OFF (Open)
SAT009J
OD ON OFF
Selector lever “D” position
Gear position D
4D3
Vehicle speed sensor More than set value
Accelerator pedal position signal Less than set opening
Closed throttle position signal OFF
A/T fluid temperature sensor More than 40°C (104°F)
AT-32
< SERVICE INFORMATION >
A/T CONTROL SYSTEM
Lock-up Control System Diagram
Lock-up Released
In the lock-up released state, the torque converter clutch control valve is set into the unlocked state by drain-
ing the torque converter clutch piston applying pressure and the torque converter clutch piston release pres-
sure is generated.
In this way, the torque converter clutch piston is not coupled.
Lock-up Applied
In the lock-up applied state, the torque converter clutch control valve is set into the locked state by generating
the torque converter clutch piston applying pressure and the torque converter clutch piston release pressure is
drained.
In this way, the torque converter clutch piston is pressed and coupled.
SMOOTH LOCK-UP CONTROL
When shifting from the lock-up released state to the lock-up applied state, the current output to the torque con-
verter clutch solenoid is controlled with the TCM. In this way, when shifting to the lock-up applied state, the
torque converter clutch is temporarily set to the half-clutched state to reduce the shock.
Half-clutched State
The current output from the TCM to the torque converter clutch solenoid is varied to steadily increase the
torque converter clutch solenoid pressure.
In this way, the lock-up applying pressure gradually rises and while the torque converter clutch piston is put
into half-clutched status, the torque converter clutch piston applying pressure is increased and the coupling is
completed smoothly.
Engine Brake Control (Overrun Clutch Control)INFOID:0000000001703169
Forward one-way clutch is used to reduce shifting shocks in downshifting operations. This clutch transmits
engine torque to the wheels. However, drive force from the wheels is not transmitted to the engine because
the one-way clutch rotates idle. This means the engine brake is not effective.
The overrun clutch operates when the engine brake is needed.
SCIA5623E
AT-34
< SERVICE INFORMATION >
A/T CONTROL SYSTEM
Control Valve
INFOID:0000000001703170
FUNCTION OF CONTROL VALVES
Centrifugal Cancel MechanismINFOID:0000000001703171
FUNCTION
The centrifugal cancel mechanism is a mechanism to cancel the centrifugal hydraulic pressure instead of the
conventional check balls. It cancels the centrifugal hydraulic pressure which is generated as high clutch drum
rotates, and it allows for preventing high clutch from dragging and for providing stable high clutch piston press-
ing force in all revolution speeds.
STRUCTURE/OPERATION
Valve name Function
Pressure regulator valve, plug and sleeve
plugRegulates oil discharged from the oil pump to provide optimum line pressure for all driving
conditions.
Pressure modifier valve and sleeve Used as a signal supplementary valve to the pressure regulator valve. Regulates pres-
sure-modifier pressure (signal pressure) which controls optimum line pressure for all driv-
ing conditions.
Pilot valve Regulates line pressure to maintain a constant pilot pressure level which controls lock-up
mechanism, overrun clutch, shift timing.
Accumulator control valve Regulates accumulator back-pressure to pressure suited to driving conditions.
Manual valve Directs line pressure to oil circuits corresponding to select positions.
Hydraulic pressure drains when the shift lever is in Neutral.
Shift valve A Simultaneously switches three oil circuits using output pressure of shift solenoid valve A
to meet driving conditions (vehicle speed, throttle opening, etc.).
Provides automatic downshifting and upshifting (1st → 2nd → 3rd → 4th gears/4th → 3rd
→ 2nd → 1st gears) in combination with shift valve B.
Shift valve B Simultaneously switches two oil circuits using output pressure of shift solenoid valve B in
relation to driving conditions (vehicle speed, throttle opening, etc.).
Provides automatic downshifting and upshifting (1st → 2nd → 3rd → 4th gears/4th → 3rd
→ 2nd → 1st gears) in combination with shift valve A.
Overrun clutch control valve Switches hydraulic circuits to prevent engagement of the overrun clutch simultaneously
with application of the brake band in D
4. (Interlocking occurs if the overrun clutch engages
during D
4.)
1st reducing valve Reduces low & reverse brake pressure to dampen engine-brake shock when downshift-
ing from the 1st position 1
2 to 11.
Overrun clutch reducing valve Reduces oil pressure directed to the overrun clutch and prevents engine-brake shock.
In the 1st and 2nd positions, line pressure acts on the overrun clutch reducing valve to
increase the pressure-regulating point, with resultant engine brake capability.
Torque converter relief valve Prevents an excessive rise in torque converter pressure.
Torque converter clutch control valve, plug
and sleeveActivates or inactivates the lock-up function.
Also provides smooth lock-up through transient application and release of the lock-up
system.
1-2 accumulator valve and piston Lessens the shock find when the 2nd gear band servo contracts, and provides smooth
shifting.
3-2 timing valve Switches the pace that oil pressure is released depending on vehicle speed; maximizes
the high clutch release timing, and allows for soft downshifting.
Shuttle valve Determines if the overrun clutch solenoid valve should control the 3-2 timing valve or the
overrun clutch control valve and switches between the two.
Cooler check valve At low speeds and with a small load when a little heat is generated, saves the volume of
cooler flow, and stores the oil pressure for lock-up.
AT-40
< SERVICE INFORMATION >
TROUBLE DIAGNOSIS
●: Solenoid ON
×: Solenoid OFF
–: Non-standard condition
Line Pressure Solenoid Valve
If non-standard solenoid signal is sent to TCM, line pressure solenoid valve is turned OFF to achieve maxi-
mum oil pressure.
Torque Converter Clutch Solenoid Valve
If non-standard solenoid signal is sent to TCM, torque converter clutch solenoid valve is turned OFF to release
lock-up.
Overrun Clutch Solenoid Valve
If non-standard solenoid signal is sent to TCM, overrun clutch solenoid valve is turned OFF to engage overrun
clutch. This will result in more effective engine brake during deceleration.
How to Perform Trouble Diagnosis for Quick and Accurate RepairINFOID:0000000001703179
INTRODUCTION
The TCM receives a signal from the vehicle speed sensor, accelera-
tor pedal position sensor or PNP switch and provides shift control or
lock-up control via A/T solenoid valves.
The TCM also communicates with the ECM by means of a signal
sent from sensing elements used with the OBD-related parts of the
A/T system for malfunction-diagnostic purposes. The TCM is capa-
ble of diagnosing malfunctioning parts while the ECM can store mal-
functions in its memory.
Input and output signals must always be correct and stable in the
operation of the A/T system. The A/T system must be in good oper-
ating condition and be free of valve seizure, solenoid valve malfunc-
tion, etc.
It is much more difficult to diagnose a malfunction that occurs intermittently rather than continuously. Most
intermittent malfunctions are caused by poor electric connections or improper wiring. In this case, careful
checking of suspected circuits may help prevent the replacement of good parts.
Shift positionNormalMalfunction in solenoid
valve AMalfunction in solenoid
valve BMalfunction in solenoid
valves A and B
A B Gear A B Gear A B Gear A B Gear
“D” position●●1st –●→×
3rd ●→×–
3rd ––
3rd ×●2nd –●→× ×–––
××3rd – x×–––
●×4th – x●→×–––
“2” position●●1st –●→×●→×–––
×●2nd –●→× ×–––
××3rd – x×–––
“1” position●●1st –●→×●→×–––
×●2nd –●→× ×–––
××3rd – x×–––
SAT631IA
TROUBLE DIAGNOSIS
AT-43
< SERVICE INFORMATION >
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Customer name MR./MS Model & Year VIN
Trans. model Engine Mileage
Incident Date Manuf. Date In Service Date
Frequency❏ Continuous❏ Intermittent ( times a day)
Symptoms❏ Vehicle does not move. (❏ Any position❏ Particular position)
❏ No up-shift (❏ 1st → 2nd❏ 2nd → 3rd❏ 3rd → 4th)
❏ No down-shift (❏ 4th → 3rd❏ 3rd → 2nd❏ 2nd → 1st)
❏ Lock-up malfunction
❏ Shift point too high or too low.
❏ Shift shock or slip (❏ N → D❏ Lock-up❏ Any drive position)
❏ Noise or vibration
❏ No kick down
❏ No pattern select
❏ Others
()
Malfunction indicator lamp (MIL)❏ Continuously lit❏ Not lit
1.❏ Read the Fail-safe and listen to customer complaints.AT- 3 9,
"Information
from custom-
er"
2.❏ Check A/T fluidMA-22
❏ Leakage (Follow specified procedure)
❏ Fluid condition
❏ Fluid level
3.❏ Perform “STALL TEST” and “LINE PRESSURE TEST”.AT- 4 8
,
AT- 4 8
❏“STALL TEST”— Mark possible damaged components/others.
❏ Torque converter one-way clutch
❏ Reverse clutch
❏ Forward clutch
❏ Overrun clutch
❏ Forward one-way clutch❏ Low & reverse brake
❏ Low one-way clutch
❏ Engine
❏ Line pressure is low
❏ Clutches and brakes except high clutch and
brake band are OK
❏“LINE PRESSURE TEST”— Suspected parts:
TROUBLE DIAGNOSIS
AT-49
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6. Accelerate to wide open throttle gradually while applying foot
brake.
7. Quickly note the engine stall revolution and immediately release
throttle.
CAUTION:
Do not hold down the accelerator pedal for more than 5 sec-
onds during this test.
8. Move selector lever to “N” position.
9. Cool off ATF.
CAUTION:
Run the engine at idle for at least 1 minute.
10. Repeat steps 6 through 9 with selector lever in “2”, “1” and “R”
positions.
Judgement of Stall Test
The test result and possible damaged components relating to each result are shown in the illustrations on next
page.
In order to pinpoint the possible damaged components, refer to AT-40, "
How to Perform Trouble Diagnosis for
Quick and Accurate Repair".
NOTE:
Stall revolution is too high in “D”, “2”, or “1” position:
• Slippage occurs in 1st gear but not in 2nd and 3rd gears. ..... Low one-way clutch slippage
• Slippage occurs in the following gears:
1st through 3rd gears in “D” position and engine brake functions with OD OFF. (OD OFF indicator lamp is
on.)
1st and 2nd gears in “2” position and engine brake functions with accelerator pedal released (fully closed
throttle)...... Forward clutch or forward one-way clutch slippage
Stall revolution is too high in “R” position:
• Engine brake does not function in “1” position. ..... Low & reverse brake slippage
• Engine brake functions in “1” position. ..... Reverse clutch slippage
Stall revolution within specifications:
• Vehicle does not achieve speed of more than 80 km/h (50 MPH). ..... One-way clutch seizure in torque con-
verter housing
CAUTION:
Be careful because automatic fluid temperature increases abnormally:
• Slippage occurs in 3rd and 4th gears in “D” position. ..... High clutch slippage
• Slippage occurs in 2nd and 4th gears in “D” position. ..... Brake band slippage
• Engine brake does not function in 2nd and 3rd gears in “D” position, 2nd gear in “2” position, and 1st gear in
“1” position with OD OFF. (OD OFF indicator lamp is on.) ..... Overrun clutch slippage
Stall revolution less than specifications:
• Poor acceleration during starts. ..... One-way clutch seizure in torque converter Stall revolution: 2,310 - 2,770 rpm
SAT514G
SAT771B
AT-62
< SERVICE INFORMATION >
TROUBLE DIAGNOSIS
Perform inspections starting with number one and work up.
Items Symptom Condition Diagnostic item Reference page
No Lock-up Engage-
ment/TCC InoperativeTorque converter is
not locked up.ON vehicle1. Accelerator pedal position sensorEC-493
2. Vehicle speed sensor·A/T (Revolution sensor)
and vehicle speed sensor·MTRAT- 9 6, AT- 1 4 9
3. Engine speed signalAT- 1 0 1
4. A/T fluid temperature sensorAT- 9 1
5. Line pressure testAT- 4 8
6. Torque converter clutch solenoid valveAT- 11 9
7. Control valve assemblyAT- 2 1 6
OFF vehicle 8. Torque converterAT- 2 4 0
Torque converter
clutch piston slip.ON vehicle1. A/T fluid levelMA-22
2. Accelerator pedal position sensorEC-493
3. Line pressure testAT- 4 8
4. Torque converter clutch solenoid valveAT- 11 9
5. Line pressure solenoid valveAT- 1 2 9
6. Control valve assemblyAT- 2 1 6
OFF vehicle 7. Torque converterAT- 2 4 0
Lock-up point is ex-
tremely high or low.ON vehicle1. Accelerator pedal position sensorEC-4932. Vehicle speed sensor·A/T (Revolution sensor)
and vehicle speed sensor·MTRAT- 9 6, AT- 1 4 9
3. Torque converter clutch solenoid valveAT- 11 9
4. Control valve assemblyAT- 2 1 6
Shift ShockSharp shock in shift-
ing from “N” to “D” po-
sition.ON vehicle1. Engine idling speedEC-73
2. Accelerator pedal position sensorEC-493
3. Line pressure testAT- 4 8
4. A/T fluid temperature sensorAT- 9 1
5. Engine speed signalAT- 1 0 1
6. Line pressure solenoid valveAT- 1 2 9
7. Control valve assemblyAT- 2 1 6
8. Accumulator N-DAT- 2 1 6
OFF vehicle 9. Forward clutchAT- 2 8 8
Too sharp a shock in
changing from D
1 to
D
2 .ON vehicle1. Accelerator pedal position sensorEC-493
2. Line pressure testAT- 4 8
3. Accumulator servo releaseAT- 2 1 6
4. Control valve assemblyAT- 2 1 6
5. A/T fluid temperature sensorAT- 9 1
OFF vehicle 6. Brake bandAT- 3 0 7