MTC-72
< SERVICE INFORMATION >
DUCTS AND GRILLES
CENTER VENTILATOR DUCTS
Removal
1. Remove instrument panel & pad. Refer to IP-10.
2. Remove screws (A), and then remove center ventilator ducts
(1).
Installation
Installation is in the reverse order of removal.
SIDE FOOT DUCTS
NOTE:
The side foot ducts are part of the A/C unit assembly case.
Removal
1. Remove A/C unit assembly. Refer to MTC-58.
2. Remove screws (A), and then remove side foot duct (LH) (1).
3. Remove screws (A), and then remove side foot duct (RH) (1).
Installation
Installation is in the reverse order of removal.
FLOOR DUCTS
Removal
1. Remove front seats and center console assembly. Refer to SE-10 and IP-10.
SJIA0663E
SJIA0664E
SJIA0665E
SQUEAK AND RATTLE TROUBLE DIAGNOSES
RF-7
< SYMPTOM DIAGNOSIS >
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2. Trunk lid striker out of adjustment
3. The trunk lid torsion bars knocking together
4. A loose license plate or bracket
Most of these incidents can be repaired by adjusting, securing or insulating the item(s) or component(s) caus-
ing the noise.
SUNROOF/HEADLINING
Noises in the sunroof/headlining area can often be traced to one of the following:
1. Sunroof lid, rail, linkage or seals making a rattle or light knocking noise
2. Sun visor shaft shaking in the holder
3. Front or rear windshield touching headliner and squeaking
Again, pressing on the components to stop the noise while duplicating the conditions can isolate most of these
incidents. Repairs usually consist of insulating with felt cloth tape.
OVERHEAD CONSOLE (FRONT AND REAR)
Overhead console noises are often caused by the console panel clips not being engaged correctly. Most of
these incidents are repaired by pushing up on the console at the clip locations until the clips engage.
In addition look for:
1. Loose harness or harness connectors.
2. Front console map/reading lamp lens loose.
3. Loose screws at console attachment points.
SEATS
When isolating seat noise it's important to note the position the seat is in and the load placed on the seat when
the noise is present. These conditions should be duplicated when verifying and isolating the cause of the
noise.
Cause of seat noise include:
1. Headrest rods and holder
2. A squeak between the seat pad cushion and frame
3. The rear seatback lock and bracket
These noises can be isolated by moving or pressing on the suspected components while duplicating the con-
ditions under which the noise occurs. Most of these incidents can be repaired by repositioning the component
or applying urethane tape to the contact area.
UNDERHOOD
Some interior noise may be caused by components under the hood or on the engine wall. The noise is then
transmitted into the passenger compartment.
Causes of transmitted underhood noise include:
1. Any component installed on the engine wall
2. Components that pass through the engine wall
3. Engine wall mounts and connectors
4. Loose radiator pins
5. Hood bumpers out of adjustment
6. Hood striker out of adjustment
These noises can be difficult to isolate since they cannot be reached from the interior of the vehicle. The best
method is to secure, move or insulate one component at a time and test drive the vehicle. Also, engine RPM
or load can be changed to isolate the noise. Repairs can usually be made by moving, adjusting, securing, or
insulating the component causing the noise.
SUNROOF
RF-21
< ON-VEHICLE REPAIR >
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ON-VEHICLE REPAIR
SUNROOF
Removal and InstallationINFOID:0000000001704207
CAUTION:
• After installation or any adjustment, check clearances for sunroof operation and glass lid alignment.
• Handle glass lid with care to prevent damage.
• Fully close the glass lid before removal, then do not operate sunroof motor assembly after removal.
• When removing sunroof unit assembly, use shop cloths to protect the seats and trim from damage.
• Always work with a helper.
NOTE:
For easy installation, mark each point before removal.
SUNROOF
RF-23
< ON-VEHICLE REPAIR >
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P Removal
1. Tilt glass lid up, then remove. Refer to RF-21, "Removal and Installation".
2. Position sunroof unit assembly to the fully closed position.
3. Remove the headlining. Refer to EI-45, "
Component".
4. Disconnect drain hoses.
5. Remove the screws, then disconnect the sunroof motor assem-
bly.
NOTE:
• Before removing sunroof motor assembly, make sure that sun-
roof is fully closed.
• After removing sunroof motor assembly, do not attempt to
rotate sunroof motor as a single unit.
6. Remove the side and front sunroof unit assembly nuts.
7. Remove sunroof bracket bolts, then remove sunroof unit assem-
bly from roof panel.
• Remove sunroof unit assembly through the passenger com-
partment.
CAUTION:
Use care during assembly removal and installation to avoid
damage to seats and trim.
Installation
1. Install sunroof brackets and bolts to the roof panel side only, but
do not tighten.
2. Bring sunroof unit assembly into passenger compartment and
position it so the rear rests on the sunroof brackets.
3. Install sunroof bracket bolts to the sunroof unit assembly side,
but do not tighten.
PIIB4745J
PIIB4747J
PIIB4748J
PIIB4748J
SB-8
< ON-VEHICLE REPAIR >
SEAT BELTS
• The seat belt was damaged in an accident. (i.e. torn webbing, bent retractor or guide, etc.)
• The seat belt attaching point was damaged in an accident. Inspect the seat belt attaching area for damage
or distortion and repair as necessary before installing a new seat belt assembly.
• Anchor bolts are deformed or worn out.
• The seat belt pre-tensioner should be replaced even if the seat belts are not in use during a frontal collision
in which the air bags are deployed.
PRELIMINARY CHECKS
1. Check the seat belt warning lamp/chime for proper operation as follows:
a. Switch ignition ON. The seat belt warning lamp should illuminate. Also, the seat belt warning chime should
sound for about seven seconds.
b. Fasten driver's seat belt. The seat belt warning lamp should go out and the chime (if sounding) should
stop.
2. If the air bag warning lamp is blinking, conduct self-diagnosis using CONSULT-II, and air bag warning
lamp. Refer to SRS-18, "
SRS Operation Check".
3. Check that the seat belt retractor, seat belt anchor and buckle bolts are securely attached.
4. Check the shoulder seat belt guide and shoulder belt height adjuster for front seats. Make sure guide
swivels freely and that webbing lays flat and does not bind in guide. Make sure height adjuster operates
properly and holds securely.
5. Check retractor operation:
a. Fully extend the seat belt webbing and check for twists, tears or other damage.
b. Allow the seat belt to retract. Make sure that webbing returns smoothly and completely into the retractor. If
the seat belt does not return smoothly, wipe the inside of the loops with a clean paper cloth. Dirt build-up
in the loops of the upper anchors can cause the seat belts to retract slowly.
c. Fasten the seat belt. Check the seat belt returns smoothly and completely to the retractor. If the webbing
does not return smoothly, the cause may be an accumulation of dust or dirt. Use the “SEAT BELT TAPE
SET” and perform the following steps.
Inspect the front seat belt though-anchor 1. Pull the seat belt out to a length of 500 mm (19.69 in) or more.
2. Use a clip or other device to attach the seat belt at the center pillar webbing opening.
3. Pass a thin wire though the D-ring anchor webbing opening. Hold both ends of the wire and pull taut
while moving it up and down several times along the webbing opening surface to remove matter stuck
there.
4. Any dirt that cannot be removed with the wire can be removed by cleaning the opening with a clean
cloth.
5. Apply tape at the point where the webbing contacts the though-anchor webbing opening.
NOTE:
Apply the tape so that there is no looseness or wrinkling.
6. Remove the clip attaching the seat belt and check that the webbing returns smoothly.
6. Repeat steps above as necessary to check the other seat belts.
SEAT BELT RETRACTOR ON-VEHICLE CHECK
Emergency Locking Retractors (ELR) and Automatic Locking Retractors (ALR)
NOTE:
All seat belt retractors are of the Emergency Locking Retractors (ELR) type. In an emergency (sudden stop)
the retractor will lock and prevent the webbing from extending any further. All 3-point type seat belt retractors
except the driver's seat belt also have an Automatic Locking Retractors (ALR) mode. The ALR mode (also
called child restraint mode) is used when installing child seats. The ALR mode is activated when the seat belt
is fully extended. When the webbing is then retracted partially, the ALR mode automatically locks the seat belt
in a specific position so the webbing cannot be extended any further. To cancel the ALR mode, allow the seat
belt to fully wind back into the retractor.
Check the seat belt retractors using the following test(s) to determine if a retractor assembly is operating prop-
erly.
ELR Function Stationary Check
Grasp the shoulder webbing and pull it forward quickly. The retractor should lock and prevent the belt from
extending further.
SQUEAK AND RATTLE TROUBLE DIAGNOSES
SE-7
< SERVICE INFORMATION >
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Most of these incidents can be repaired by adjusting, securing or insulating the item(s) or component(s) caus-
ing the noise.
SUNROOF/HEADLINING
Noises in the sunroof/headlining area can often be traced to one of the following:
1. Sunroof lid, rail, linkage or seals making a rattle or light knocking noise
2. Sun visor shaft shaking in the holder
3. Front or rear windshield touching headliner and squeaking
Again, pressing on the components to stop the noise while duplicating the conditions can isolate most of these
incidents. Repairs usually consist of insulating with felt cloth tape.
OVERHEAD CONSOLE (FRONT AND REAR)
Overhead console noises are often caused by the console panel clips not being engaged correctly. Most of
these incidents are repaired by pushing up on the console at the clip locations until the clips engage.
In addition look for:
1. Loose harness or harness connectors.
2. Front console map/reading lamp lense loose.
3. Loose screws at console attachment points.
SEATS
When isolating seat noise it's important to note the position the seat is in and the load placed on the seat when
the noise is present. These conditions should be duplicated when verifying and isolating the cause of the
noise.
Cause of seat noise include:
1. Headrest rods and holder
2. A squeak between the seat pad cushion and frame
3. The rear seatback lock and bracket
These noises can be isolated by moving or pressing on the suspected components while duplicating the con-
ditions under which the noise occurs. Most of these incidents can be repaired by repositioning the component
or applying urethane tape to the contact area.
UNDERHOOD
Some interior noise may be caused by components under the hood or on the engine wall. The noise is then
transmitted into the passenger compartment.
Causes of transmitted underhood noise include:
1. Any component mounted to the engine wall
2. Components that pass through the engine wall
3. Engine wall mounts and connectors
4. Loose radiator mounting pins
5. Hood bumpers out of adjustment
6. Hood striker out of adjustment
These noises can be difficult to isolate since they cannot be reached from the interior of the vehicle. The best
method is to secure, move or insulate one component at a time and test drive the vehicle. Also, engine RPM
or load can be changed to isolate the noise. Repairs can usually be made by moving, adjusting, securing, or
insulating the component causing the noise.