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Adding Coolant
Your vehicle has been built with an improved antifreeze/
coolant that allows extended maintenance intervals. This
antifreeze/coolant can be used up to 5 Years or 100,000
miles (160 000 km) before replacement. To prevent reduc-
ing this extended maintenance period, it is important that
you use the same antifreeze/coolant throughout the life
of your vehicle. Please review these recommendations for
using Hybrid Organic Additive Technology (HOAT)
antifreeze/coolant.
When adding antifreeze/coolant:
²The manufacturer recommends using Mopart
Antifreeze/ Coolant 5 Year/100,000 Mile Formula
HOAT (Hybrid Organic Additive Technology)
²Mix a minimum solution of 50% HOAT engine coolant
and distilled water. Use higher concentrations (not to
exceed 70%) if temperatures below -34ÉF (-37ÉC) are
anticipated.
²Use only high purity water such as distilled or deion-
ized water when mixing the water/antifreeze (cool-
ant) solution. The use of lower quality water will
reduce the amount of corrosion protection in the
engine cooling system.
Please note that it is the owner's responsibility to main-
tain the proper level of protection against freezing ac-
cording to the temperatures occurring in the area where
the vehicle is operated.
NOTE:Mixing antifreeze/coolant types will decrease
the life of the antifreeze/coolant and will require more
frequent antifreeze/coolant changes.
Cooling System Pressure Cap
The cap must be fully tightened to prevent loss of
antifreeze/coolant, and to insure that antifreeze/coolant
will return to the radiator from the coolant recovery tank.
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The cap should be inspected and cleaned if there is any
accumulation of foreign material on the sealing surfaces.
WARNING!
²The warning words DO NOT OPEN HOT on the
cooling system pressure cap are a safety precau-
tion. Never add antifreeze/coolant when the en-
gine is overheated. Do not loosen or remove the
cap to cool an overheated engine. Heat causes
pressure to build up in the cooling system. To
prevent scalding or injury, do not remove the
pressure cap while the system is hot or under
pressure.
²Do not use a pressure cap other than the one
specified for your vehicle. Personal injury or en-
gine damage may result.
Disposal of Used Engine Coolant
Used ethylene glycol-based antifreeze/coolant is a regu-
lated substance requiring proper disposal. Check with
your local authorities to determine the disposal rules for
your community. To prevent ingestion by animals and
children, do not store ethylene glycol-based antifreeze/
coolant in open containers or allow it to remain in
puddles on the ground. If ingested by a child, contact a
physician immediately. Clean up any ground spills im-
mediately.
Coolant Level
The coolant bottle provides a quick visual method for
determining that the antifreeze/coolant level is adequate.
With the engine idling, and warm to normal operating
temperature, the level of the antifreeze/coolant in the
bottle should be between the ranges indicated on the
bottle.
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The radiator normally remains completely full, so there is
not need to remove the radiator cap unless checking for
antifreeze/coolant freeze point or replacing antifreeze/
coolant. Advise your service attendant of this. As long as
the engine operating temperature is satisfactory, the
coolant bottle need only be checked once a month.
When additional antifreeze/coolant is needed to main-
tain the proper level, it should be added to the coolant
bottle. Do not overfill.
Points To Remember
NOTE:When the vehicle is stopped after a few miles
(kilometers) of operation, you may observe vapor coming
from the front of the engine compartment. This is nor-
mally a result of moisture from rain, snow, or high
humidity accumulating on the radiator and being vapor-
ized when the thermostat opens, allowing hot antifreeze/
coolant to enter the radiator.If an examination of your engine compartment shows no
evidence of radiator or hose leaks, the vehicle may be
safely driven. The vapor will soon dissipate.
²Do not overfill the coolant recovery bottle.
²Check antifreeze/coolant freeze point in the radiator
and in the coolant recovery bottle. If antifreeze/
coolant needs to be added, contents of coolant recov-
ery bottle must also be protected against freezing.
²If frequent antifreeze/coolant additions are required,
or if the level in the coolant recovery bottle does not
drop when the engine cools, the cooling system should
be pressure tested for leaks.
²Maintain antifreeze/coolant concentration at 50%
HOAT antifreeze/coolant (minimum) and distilled
water for proper corrosion protection of your engine
which contains aluminum components.
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²Make sure that the radiator and coolant recovery
bottle hoses are not kinked or obstructed.
²Keep the front of the radiator clean. If your vehicle is
equipped with air conditioning, keep the front of the
condenser clean, also.
²Do not change the thermostat for summer or winter
operation. If replacement is ever necessary, install
ONLY the correct type thermostat. Other designs may
result in unsatisfactory cooling performance, poor gas
mileage, and increased emissions.
Hoses and Vacuum/Vapor Harnesses
Inspect surfaces of hoses and nylon tubing for evidence
of heat and mechanical damage. Hard or soft spots,
brittle rubber, cracking, tears, cuts, abrasions, and exces-
sive swelling indicate deterioration of the rubber.Pay particular attention to the hoses nearest to high heat
sources such as the exhaust manifold. Inspect hose rout-
ing to be sure hoses do not touch any heat source or
moving component that may cause heat damage or
mechanical wear.
Insure nylon tubing in these areas has not melted or
collapsed. Inspect all hose connections such as clamps
and couplings to make sure they are secure and no leaks
are present. Components should be replaced immedi-
ately if there is any evidence of degradation that could
cause failure.Fuel System Connections
Electronic Fuel Injection high pressure fuel systems are
designed with tubes and special connects, connections
and clamps which have unique material characteristics to
provide adequate sealing and resist attack by deterio-
rated gasoline.
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You are urged to use only the manufactures-specified
tubes, connections and clamps, or their equivalent in
material and specification, in any fuel system servicing.
Brake System
In order to assure brake system performance, all brake
system components should be inspected periodically.
Refer to the Maintenance Schedule in Section 8 for
suggested service intervals.
WARNING!
Riding the brakes can lead to brake failure and
possibly an accident. Driving with your foot resting
or riding on the brake pedal can result in abnormally
high brake temperatures, excessive lining wear, and
possible brake damage. You wouldn't have your full
braking capacity in an emergency.
Brake and Power Steering System Hoses
When servicing the vehicle for scheduled maintenance,
inspect surface of hoses for evidence of heat and me-
chanical damage. Hard and brittle rubber, cracking, tears,
cuts, abrasion, and excessive swelling suggest deteriora-
tion of the rubber. Particular attention should be made to
examining those hose surfaces nearest to high heat
sources, such as the exhaust manifold.
Inspect all hose clamps and couplings to make sure they
are secure and no leaks are present.
NOTE:Often fluids such as oil, power steering fluid,
and brake fluid are used during assembly plant opera-
tions to ease the assembly of hoses to couplings. There-
fore, oil wetness at the hose-coupling area is not neces-
sarily an indication of leakage. Actual dripping of hot
fluid when systems are under pressure (during vehicle
operation) should be noted before hose is replaced based
on leakage.
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NOTE:Inspection of brake hoses should be performed
whenever the brake system is serviced and every engine
oil change. Inspect hydraulic brake hoses for surface
cracking, scuffing, or worn spots. If there is any evidence
of cracking, scuffing, or worn spots, the hose should be
replaced immediately! Eventual deterioration of the hose
can take place resulting in a possibility of a burst failure.
WARNING!
Worn brake hoses can burst and cause brake failure.
You could have an accident. If you see any signs of
cracking, scuffing, or worn spots, have the brake
hoses replaced immediately.
Brake Master Cylinder Ð Brake Fluid Level Check
The fluid level of the master cylinder should be checked
when performing under the hood service, or immedi-
ately if the brake system warning lamp indicates system
failure.
The brake master cylinder has a translucent plastic
reservoir. On the outboard side of the reservoir, there is a
ªMAXº dot and an ªMINº dot. The fluid level must be
kept within these two dots. Do not add fluid above the
MAX mark, because leakage may occur at the cap.
With disc brakes the fluid level can be expected to fall as
the brake linings wear. However, an unexpected drop in
fluid level may be caused by a leak and a system check
should be conducted.
Refer to Fluids, Lubricants and Genuine Parts for the
correct fluid type.
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WARNING!
Use of a brake fluid that may have a lower initial
boiling point, or is unidentified as to specification,
may result in sudden brake failure during hard
prolonged braking. You could have an accident.
WARNING!
Overfilling the brake fluid reservoir can result in
spilling brake fluid on hot engine parts and the
brake fluid catching fire.
Use only brake fluid that has been in a tightly closed
container to avoid contamination from foreign matter or
moisture.
CAUTION!
Do not allow a petroleum-base fluid to contaminate
the brake fluid. Seal damage may result.
Front/Rear Axle Fluid
Front Axle Fluid Level Check
Lubricant should be to the bottom of the oil fill hole.
Rear Axle Fluid Level Check
Lubricant should be 1/2º (1 cm) below the oil fill hole.
Adding Fluid
Add lubricant only at the fill hole and only to the level
specified above.
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Selection of Lubricant
Use only manufacturer's recommended fluid, refer to
Fluids, Lubricants, and Genuine Parts for correct fluid
type.
Transfer Case
Fluid Level Check
Inspect the transfer case for fluid leaks. If a fluid leak is
found, the transfer case fluid level can be checked by
removing the filler plug located on the back side of the
transfer case. The fluid level should be at the bottom edge
of the filler plug hole when the vehicle is in a level
position.
Adding Fluid
Add fluid at the filler hole until it runs out of the hole
when the vehicle is in a level position.
Drain
First remove fill plug, then remove drain plug. Recom-
mended tightening torque for drain and fill plugs is
15±25 ft. lbs (20±34 N´m).
CAUTION!
When installing plugs, do not overtighten. You could
damage them and cause them to leak.
Selection of Lubricant
Use only manufacturer's recommended fluid, refer to
Fluids, Lubricants, and Genuine Parts for correct fluid
type.
416 MAINTAINING YOUR VEHICLE